radius Series A pneumatic rack & pinion actuators

radius Series A pneumatic rack & pinion actuators

EVOLUTION IN ENGINEERING The Series A double acting and spring return pneumatic rack and pinion actuators from Radius offer uncompromising standards of safety, reliability and value. The Series A rack and pinion actuators are designed to operate quarter-turn valves. The wide torque range capabilities* ensure that Radius is more than suitable for plug, ball, butterfly valve and damper applications. Look over the features and benefits that Radius has to offer. Check the specifications. You ll find that dollar for dollar Radius offers one of the finest valve actuators in the industry. Join the evolution in engineering, contact us today for further information or a quote. Direct mount limit switch Direct mount positioner Direct mount pilot solenoid valves Seals: Buna-N Nitrile is standard. Optional materials are available. Output Drive Shaft: Electroless nickel plated carbon steel. Position Indicator: UV resistant polypropylene. End Caps: Precision-cast aluminum, corrosion resistant polyurethane coated inside and out. Travel Stops: Patented design allows independent open and close adjustment, standard on all models. FEATURES AND BENEFITS Wide torque range available. Namur accessory mounting surfaces are standard on all Radius actuators for attachment of ancillary control devices. Radius quality standards and support. High visibility two-part position indicator may have upper portion removed to expose external Namur drive shaft for simple attachment of Namur accessory devices while retaining position indicating capability. Complete O-ring sealing protects against ingress of outside moisture and contaminants. Unique travel stops in both open & close direction are standard on all models and independently and externally adjustable using standard tools. Series NUX CSA and FM approved explosion proof NAMUR mount solenoids. Electroless Nickel Plated actuators. Spring Sets: Springs are carbon steel and coated for corrosion resistance. Spring guides are corrosion resistant nylon. All Radius actuators are manufactured with silicone free lubricants. Center Housing: Extruded aluminum and hard anodized. Pistons: Precision-cast and machined aluminum and hard anodized coated. Bearing Pad: Polymer, corrosion resistant. Fasteners: Stainless steel. *Torque range capabilities (double acting - up to 48,635 in. lbs. and spring return - up to 6,082 in. lbs.) One piece anti-blow-out bottom entry drive shaft. Available in Spring Return (AS) and Double Acting (AD) configurations. Multiple spring design allows for a wider range of torque from a single unit. All springs are self-contained and guided for optimum efficiency. All models are fully convertible between double acting & spring return. Corrosion resistant by design. Exacting standards of corrosion protection render Radius suitable for most hostile environments. Low-cost, closed circuit breathing system available (Namur fitting) to protect actuator internal parts from extremely corrosive environments. New 80 degree spring-to-center actuator. Radius also manufactures Scotch Yoke Actuators. 2

Models 005 thru 500 Model 003 Dimensions 90 Actuator (in.) MODEL DESIGNATION (AD = Double Acting, AS = Spring Return) Model A B C D E F G H I J K L M N AD-003 AS-003 4.88 3.50 4.37 2.87.93 2.52.8.89 0.79 0.6 0.63 5 0.63 - AD-005 AS-005 7.09 3.50 4.37 3.98.93 2.52.8.89 0.79 0.6 0.63 5 0.63 - AD-008 AS-008 9.7 4.4 5.6 4.96 2.24 2.87.8 2.83 0.79 0.6 0.7 6.22 0.59 AD-02 AS-02.00 4.4 5.6 6.69 2.24 2.87.8 2.83 0.79 0.6 0.79 6.30 0.63 AD-020 AS-020.60 5.24 5.94 7.0 2.76 3.3.97 2.83 0.79 0.6 0.98 8.77 0.87 AD-030 AS-030.30 6.65 7.44 6.22 3.35 3.98 3.5 3.54 0.79 0.6 0.98 0.77 0.83 AD-040 AS-040 3.50 6.65 7.83 8.50 3.35 3.98 3.5 3.54.8 0.20.22 0.77.8 AD-060 AS-060 4.80 7.68 9.06 9.3 3.94 5.04 2.95 3.54.8 0.20.22 2.85.8 AD-00 AS-00 7.30 8.27 9.69 0.70 4.25 5.43 3.5 4.33.8 0.20.50 2 2.7.57 AD-40 AS-40 7.50 9.3 0.70 0.00 4.72 5.9 3.54 5.2.8 0.20.6 2 2.7.57 AD-200 AS-200 2.0 9.3 0.70 3.90 4.72 5.9 3.54 5.2.8 0.20 2.09 4 3.5 2.0 AD-250 AS-250 8.0 2.00 3.40 2.50 5.94 7.7 3.94 6.4.8 0.20 2.0 4 2.7.57 AD-370 AS-370 26.40 2.00 3.40 7.60 5.94 7.7 3.94 6.4.8 0.20 2.60 7 2.60.97 AD-500 AS-500 3.30 6.00 7.70 9.70 8.5 9.25 5.3 7.09.8 0.20 3. 22 5.00 2.36 (L) Dimension of the ALLEN Key hexagon to untighten the inner travel stop (mm) 80 Actuator Double Acting Model A B D E F G H AD-80-005 8.86 4.53 4.37 2.53 0.79 3.50.89 AD-80-02 2.44 8.07 6.26 3.29 0.79 5.24 2.83 AD-80-030 4.84 9.76 7.44 3.98 0.79 6.65 3.54 AD-80-060 9.29 3.35 9.06 5.04.8 7.68 3.54 AD-80-40 23.66 6.85 0.7 5.9.8 9.3 5.2 Pressure to be put in either the O inlet or in the C inlet. Mounting Dimensions 90 Actuator (in.) MODEL DESIGNATION (AD = Double Acting, AS = Spring Return) Model O P Q R S T U V W X Z ISO-52 AD-003 AS-003 -.57.97.42 0.43 0.56 /4"-20UNC 0.35 0-24UNC 0.3 0.3 F03 / F05* AD-005 AS-005-3.5.97.42 0.43 0.56 /4"-20UNC 0.35 0/24UNC 0.3 0.3 F03 / F05* AD-008 AS-008-3.5 2.76.97 0.67 0.87 5/6"-8UNC 0.47 /4"-20UNC 0.35 0.39 F05 / F07** AD-02 AS-02-3.5 2.76.97 0.75 0.99 5/6"-8UNC 0.47 /4"-20UNC 0.35 0.39 F05 / F07 AD-020 AS-020-3.5 2.76-0.87. 5/6"-8UNC 0.47 - - 0.59 F07 AD-030 AS-030-3.5 4.02 2.76 0.87. 3/8"-6UNC 0.59 5/6"-8UNC 0.47 0.59 F07 / F0 AD-040 AS-040 5.2 3.5 4.02 2.76.06.43 3/8"-6UNC 0.59 5/6"-8UNC 0.47 0.87 F07 / F0 AD-060 AS-060 5.2 3.5 4.02 2.76.06.43 3/8"-6UNC 0.59 5/6"-8UNC 0.47 0.87 F07 / F0 AD-00 AS-00 5.2 3.5 4.92 4.02.42.90 /2"-3UNC 0.7 3/8"-6UNC 0.59.34 F2 / F0 AD-40 AS-40 5.2 3.5 4.92 4.02.42.90 /2"-3UNC 0.7 3/8"-6UNC 0.59.34 F2 / F0 AD-200 AS-200 5.2 3.5 5.5 -.8 2.37 5/8"-UNC 0.94 - -.34 F4 AD-250 AS-250 5.2 3.5 5.5 -.42.90 5/8"-UNC 0.94 - -.34 F4 AD-370 AS-370 5.2 3.5 6.50 -.8 2.37 3/4"-0UNC.8 - -.34 F6 AD-500 AS-500 5.2 3.5 6.50-2.7 2.84 3/4"-0UNC.8 - -.34 F6 * Also available with a singular F04 drilling. ** Also available with F04 / F07 drilling. RPC Actuators 3 Positions Model A B D E F G H AS-RPC-005 3. 0.35 4.37 2.53 0.79 3.5.89 AS-RPC-02 7.52 4.2 6.26 3.29 0.79 5.24 2.83 AS-RPC-030 2.06 7.2 7.44 3.98 0.79 6.65 3.54 AS-RPC-060 26.77 22.44 9.06 5.04.8 7.68 3.54 AS-RPC-40 34.65 30.24 0.7 5.9.8 9.3 5.2 These actuators have 3 positions. The central position is reached by spring force. To move 90 clockwise or counterclockwise, it is necessary to put pressure in either the O inlet or in the C inlet. Torques and remaining dimensions are the same as their respective standard models. 3 4

Actuator Cycle Times Actuator Cycle Times and Specifications Spring Return Models Spring Return Output Torque Output Torques (in. lbs.) and Pressure Ratings Actuator Cycle Times Spring Torque Supply Air Pressure ACTUATOR SIZE AIR VOLUME PER AIR VOLUME PER OPERATING TIME at 80 PSI (sec.) Spring 40 psig 60 psig 80 psig 00 psig WEIGHT (lbs) Model No. STROKE (in³) 80 Spring Spring STROKE (in³) SPRING RETURN Set Air Air Air Air Air Air Air Air DOUBLE ACTING 80 MODELS Start End Opening Closing Opening Closing Opening Closing AD AS 80 Start End Start End Start End Start End AD-003 - AS-003 6.5 6. - - - 2.76 2.87-2 36 2 45 30 79 64 - - - - AD-005 - AS-005 0..4 20.2 22.8 3.42 3.86 5.30 3 54 3 35 2 69 46 - - - - AS003 4 73 42 - - 58 27 90 59 27 96 AD-008 - AS-008 2.9 27.5 - - - 5.95 6.83-5 9 52 - - - - 80 42 5 77 AD-02 - AS-02 32.6 40.3 65.2 80.6 7.94 9.37 2.30 *6 0 63 - - - - 69 23 04 58 4 73 42 9 60 58 27 - - - - AD-020 - AS-020 49.2 55.5 - - - 0.47 2.68-6 09 63 70 24 37 9 - - - - AD-030 - AS-030 68.3 83.6 36.6 67.2-2 - 2.5 5.65 8.08 24.20 AS005 8 46 84 - - 6 54 8 9 - - AD-040 - AS-040 05 5.9 - - - 2 -.5 20.90 25.40-0 82 05 - - - - 60 83 23 54 *2 29 27 - - - - 39 46 20 7 AD-060 - AS-060 6. 94.7 322.2 389.4.5-2.5.5-2.5 2-2 27.60 35.30 35.00 4 56 96 88 27 327 267 47 4 - - AD-00 - AS-00 239.8 269. - - 2-3 - 3.5 * 2.5 * 40.80 45.20-6 234 43 40 50 280 89 423 333 565 474 AD-40 - AS-40 287.4 25.4 574.8 502.8 3.5-4.5 3.5-4.5 4 * 3.5 * 5.80 59.50 73.00 AS008 8 32 9 - - 232 2 375 255 57 397 *0 389 239 - - - - 327 77 469 39 AD-200 - AS-200 383.8 49.2 - - 4-5 - 5 * 4 * 75.00 88.20-2 469 283 - - - - 283 06 425 239 AD-250 - AS-250 467.4 533.3 - - 5-6 - 5.5 * 5 * 87.0 0.40-4 255 45 280 70 490 38 705 595 - - AD-370 - AS-370 863.5 067.3 - - 5.5-6.5-7.5* 6 * 32.30 69.80-6 382 28 207 42 48 253 632 467 - - AS02 8 50 290 - - 345 26 559 340 763 543 AD-500 - AS-500 28.5 586.6 - - 9-0 - 3-4 3* 6-7 * 25.30 308.60-0 637 363 - - - - 487 22 690 46 *NOTE: Special modifications can be done to all actuators to increase the cycle time. Times are approximate (testing was performed with a 2 765 435 - - - - - - 637 30 8 482 270 367 55 698 485 - - - - supply of 80 PSI, an ambient temperature of 68 F, with electric-valve of 80 gal/min., tubing that provides the electric-valve of 0.35 inch of 0 603 337 300 35 630 365 955 689 - - diameter and the actuator without load). AS020 2 723 404 - - 563 245 888 569 - - 4 843 472 - - 496 24 820 449 39 767 *6 965 540 - - - - 752 327 07 646 0 628 398 478 248 926 696 - - - - Technical Specifications Available Options 2 754 478 398 22 847 570 30 025 - - 4 880 558 - - 767 445 22 899 - - According to: ISO 900:2008, IEC 6508:200 (SIL3), LOM 05ATEX6032 X, Low temperature versions down to -85 F AS030 6 005 637 - - 687 39 42 774 575 207 GOST (CU TR 02) and European Pressure Equipment Directive 97/23/EC point High temperature versions up to 356 F 8 3 77 - - 608 93 062 648 496 082 *20 257 797 - - - - 982 522 46 956 3.0. 0 969 544 774 350 445 02 - - - - Working Pressure: From 4.5 PSI to 20 PSI for double acting actuators. From Manual Overrides 2 63 653 666 56 337 827 2020 50 - - 40 PSI to 20 PSI for spring return actuators. 4 357 762 - - 228 633 9 36 - - AS040 Spring Return Actuators 6 55 87 - - 9 439 802 22 2457 777 Air Supply: Air or non corrosive gas. RKS-45: AS-008, AS-02, AS-020, 8 744 980 - - 00 245 693 928 2348 583 Working Temperatures: From -4 F to 76 F. *20 938 089 - - - - 584 735 2239 390 AS-030, AS-040 & AS-060 0 350 89 90 659 226 730 - - - - Lubrication: All actuators are supplied lubricated for their normal working life. RKS-75: AS-00, AS-40 & AS-200 2 620 982 027 389 2098 460 369 253 - - Rotation: Counter-clockwise in opening. To reverse actuator rotation, invert 4 890 46 - - 934 90 3005 226 - - RKS-25: AS-250 & AS-370 AS060 6 260 30 - - 770 920 284 99 3894 3045 pistons. RKS-400: AS-500 8 2430 474 - - 606 65 2677 72 373 2775 Movement: Rotation of 0 + 2.5 and 0-2.5 / Rotation of 90 + 2.5 and 90-2.5 *20 2699 637 - - - - 254 452 3567 2505 0 224 95 859 929 3396 2466 - - - - Double Acting Actuators 2 2549 434 620 504 357 204 4726 36 623 56 Double Acting Models RKE-45: AD-008, AD-02, AD-020, AS00 4 2974 673 - - 298 67 4487 386 5992 469 6 3399 92 - - 2679 92 4248 276 5753 4266 AD-030 & AD-040 8 3824 25 - - 2440 767 4009 2337 554 384 Output Torques (in. lbs.) AD-00 & AD-40 Supply Air Pressure 4 292 667 979 735 499 2955 - - - - Model No. RKE-25: AD-200 & AD-370 6 3328 906 74 39 396 2539 5963 4540 - - 40 psig 60 psig 80 psig 00 psig 8 3744 245 - - 3722 223 5724 424 - - AS40 AD-003 66 00 33 68 20 460 2383 - - 3484 707 5486 3708 7477 5700 RKE-75: AD-060, *20 4248 2390 - - - - 3770 92 5275 346 AD-005 33 200 266 336 22 4576 262 - - 3246 29 5248 3292 7239 5284 AD-008 283 423 566 708 *24 4992 2859 - - - - 500 2876 700 4868 0 3332 952 3385 2005 6092 472 - - - - AD-02 425 635 850 053 2 3999 2342 2995 338 5702 4045 8447 6790 - - AD-020 637 968 292 6 4 4665 2732 - - 532 3379 8057 624 - - AS200 AD-030 876 325 779 223 6 5332 323 - - 492 272 7667 5457 0295 8086 AD-040 39 990 2673 3328 8 5998 353 - - 453 2046 7276 479 9905 7420 *20 6665 3903 - - - - 6886 424 955 6753 AD-060 2009 3080 45 5204 20 44 2368 4385 2639 7853 607 - - - - AD-00 3054 4590 660 7665 24 4936 2842 39 87 7379 5285 0877 8783 - - AD-40 3850 5867 7868 9860 28 5759 335 - - 6906 4462 0403 7959 - - AS250 32 658 3790 - - 643 3640 9929 737 3274 0483 AD-200 5337 8044 0789 348 36 7405 4263 - - 6080 287 9455 634 280 9660 AD-250 6789 087 379 7064 *40 8227 4737 - - - - 8982 5492 2327 8837 AD-370 887 7825 2402 29862 0 7859 438 7749 4027 3764 0043 - - - - 2 943 4965 692 2455 2937 847 9047 458 24897 2043 AD-500 9029 28897 38766 48635 4 003 5793 6094 883 209 6899 829 3009 24070 8859 80 Actuators AS370 6 2575 6620 - - 282 5327 7392 437 23242 7287 AD-005 33 200 266 336 8 447 7448 - - 0454 3755 6564 9865 2245 575 AD-02 425 635 850 053 *20 579 8275 - - - - 5737 8293 2587 443 AD-030 876 325 779 223 6 234 6434 2595 6895 22463 6763 - - - - 20 570 8036 0993 3859 2086 3727 30730 23596 - - AD-060 2009 3080 45 5204 24 8206 9647 9382 823 9250 069 299 20560 - - *Standard spring sets AD-40 3850 5867 7868 9860 AS500 28 2242 258 - - 7639 7656 27508 7524 37377 27393 32 24278 2860 - - 6037 4620 25906 4489 35775 24357 25% Safety factor is recommended. 25% Safety factor is recommended. 36 2733 447 - - - - 24295 453 3464 232 5 *40 30349 6082 - - - - 22684 847 32553 8286 6

Materials of construction 2 4 2 Radius LLC 4922 Technical Drive Milford, MI 4838 5 5 8 9 0 4 2 Phone: 248.685.0773 Fax: 248.685.0740 20 www.radius-eng.com 8 9 7 6 3 3 4 Spring Set Detail 3 2 Radius LLC is ISO 900:2008 certified 6 7 5 Item Description Quantity Material Surface Finish Body AW-6063-T6 Al. Alloy Hard Anodized 2 Piston 2 L-2653 T6 Al. Hard Anodized 3 Drive Shaft C-45E (F-40) Nickel Plated * 4 Bearing Pad 2 to 4 DELRIN (Polyoxymethylene) - 5 End Cap 2 L-2653-60 T6 Al. Alloy Polyurethane Paint * 6 Thrust Washer DELRIN (Polyoxymethylene) - * 7 Retaining Ring Stainless Steel AISI302 - * 8 End Cap O-Ring 2 NBR 70Sh - * 9 Piston Bearing 2 to 4 PTFE - * 0 Piston O-Ring 2 NBR 70Sh - * Bottom Drive Shaft O-Ring NBR 70Sh - * 2 Top Drive Shaft O-Ring NBR 70Sh - 3 Spring Set 2 to 44 See spring set detail See spring set detail * 4 Double Sealing O-Ring NBR 70Sh - 5 End Cap Bolts 8 to 36 DIN-92 A2-6 Inner Travel Stop 2 DIN-92 2.9 DACROMET 320 7 Travel Stop Nut 2 Stainless Steel AISI302-8 Outer Travel Stop 2 Stainless Steel AISI302 - * 9 Travel Stop O-Ring 2 NBR 70Sh - 20 Helicoil 2 Stainless Steel 8.0-2 Indicator Polypropylene - Comprises repair kit sold separately Spring Set Detail Item Description Quantity Material Surface Finish Preloader Body NYLON + 30% fiberglass 2 Spring CrSi Steel Alloy DACROMET 320 3 Preloader Shaft NYLON + 30% fiberglass 4 Preloader Washer NYLON + 30% fiberglass 5 Preloader Bolt Carbon Steel Zinc Plated 7 Rev 02 885