For advanced drive technology CLAMPEX. Shaft-Hub-Connection. KTR Precision Joints CLAMPEX

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Transcription:

technology CLAMPEX Shaft-Hub-Connection CLAMPEX KTR Precision Joints 07

technology Table of contents Page Brief information 09 Selection and calculation -5 CLAMPEX -Selection Shaft diameter = d 0 10 0 0 0 50 0 70 80 90 100 110 10 10 10 150 10 170 180 190 00 External clamping sets KTR 0 85-7.500 Nm parts 10-1 KTR 0 1-15 Internal clamping sets Self-centering KTR 105-17 Nm compact design 1-17 KTR 00 18-19 fixing of the hub parts KTR 01 18-19 design KTR 0 0-1 the hub parts KTR 0 0-1 KTR 50-19-995 Nm 0-9.000 Nm parts 51-1.17 Nm long design - 1.197 Nm long design, axial 8-11.719 Nm short - 18.5 Nm short design, axial fixing of 1-15.17 Nm compl. clamping set for thin-walled hub parts different shaft diameters possible with the KTR 5 same outer ring diameters -5 57-1.190 Nm axial fixing of the hub parts KTR 00-7 Not self-centering KTR 100 0-9.0 Nm axial fixing of the hub parts 8-9 - 900 Nm pressure flange + distance ring additionally needed KTR 150 0-1 0 10 0 0 0 50 0 70 80 90 100 110 10 10 10 150 10 170 180 190 00 Shaft diameter = d CLAMPEX -lines on request KTR 01 KTR 15 and KTR 15.1 KTR 700 Rigid shaft coupling SPH clamping sleeve 08

technology Reduction of costs! Reduction of components! Reduction of dimensions! Factors like cost reduction, material saving, simplified production processes, shorter delivery times of material are already determined by designing and development. Anyway, the growing demands can no longer be satisfied by keyway connections. In this case the use of CLAMPEX clamping elements offers new possibilities as a shaft-hub-connection: Material saving by smaller shaft and hub dimensions Simplified production processes Suitable for modern systems Easy assembly and disassembly with standard tools Ideal for s with high vibratory loads, e. g. acceleration and braking Produce connections that are permanently free from destruction, i. e. no shearing off of keyways, dowel pins, pins, etc. Specifically suitable for high-speed s Insensitive to dirt Reusable repeatedly Overload protection of the machine components by slipping (Repeated slipping should be avoided) Corrosion- and acid-resistant surface coating for food-processing industry, marine industry and chemical industry on request Simple calculation of the clamping connection CLAMPEX KTR Precision Joints Advice for selection: The transmission data mentioned in the catalogue are parameters found out by calculations. Subject to tests and the physical coefficient of friction slight deviations from the transmission values may arise. Copyright according to DIN We reserve the right for modifications of dimensions and designs. 09

KTR 0 Applications on hollow shafts, slip-on gears, couplings, mechanical shrink connections Suitable for high torque loads Easy assembly by optical mounting groove Corrosion-resistant outer ring (phosphatized) Good centering and concentricity characteristics Please find our detailed mounting instructions on our homepage (www.ktr.com) Outer ring phosphatized and conus contact surfaces greased Inner ring greased Assembly Clean and degrease the contact surfaces of shaft and hub (internal hollow shaft). Slightly unscrew the clamping screws and put the clamping set externally onto the hub/hollow shaft. Before tightening the clamping screws please assemble the shaft. Evenly tighten the diametrically opposite clamping screws until the front surfaces of the outer and inner rings are flush. The max. screw tightening torque indicated must not be exceeded. The values for T and F ax indicated in the table relate to an assembly with greased external clamping set. The external clamping sets are delivered in greased condition. When assembling grease-free external clamping sets the values shown in the table and the values calculated are different. In case of questions, please feel free to contact us. Note: Contact surfaces of shaft and hub bore (internal hollow shaft) must not be greased or oiled. Disassembly All clamping screws must be unscrewed evenly and successively. Do not completely unscrew the clamping screws off the thread. Loosen the external taper ring in the inner ring with the forcing thread. Tolerances, surfaces One accurate turning process is sufficient: R Z 1µm Maximum permissible tolerances: d= f7 for the hub (external hollow shaft) d w = h/h7 d w > ø 10 - g/h7 Axial movement KTR 0: During the tightening of the screws there is no axial movement of the hub towards the shaft. Orderform: KTR 0 0 x 7 Type: Size of Size of inside diameter outside diameter 10

Technical data KTR 0 technology Frictionally engaged connection of a DATAFLEX torque measuring shaft with KTR 0 d x D 1 x 1 0 x 7 x 50 0 x 0 Shaft diameter dw 1 1 17 18 0 5 Transmittable torque or axial force T [Nm] 85 105 155 175 5 05 90 0 80 F ax [kn] 1 15 18 19 8 7 19 19 15 15 18 0 Dimensions 1 1 1 18 8 M M M M Clamping screws DIN 9-10.9 µ total =0,1 B B 1 B B d1 M z 5 T a [Nm] 1 1 1 1 Forcing thread z 1 M 1 M M M M Surface pressure clamping set / hollow shaft P h [N/mm ] 81 88 5 Weight ~kg 0,15 0,17 0,5 0,0 x 7 8 x 7 0 x 80 x 80 50 x 90 55 x 100 7 0 5 7 8 0 5 8 510 90 80 910 850 980 1180 10 170 100 150 1900 8 50 5 9 5 70 7 7 79 7,5 9,5 1,5,5 9 0,5,5 5 1 8 7 M8 M8 M8 M8 5 8 8 0 0 0 0 M8 M8 M8 M8 5 5 5 1 9 0,9 0,1 0,8 1,0 CLAMPEX KTR Precision Joints 0 x 110 x 110 8 50 5 1700 050 00 71 8 85,5 9 80 M8 9 0 M8 1 1,50 8 x 115 50 55 0 1900 50 000 7 89 100,5 9 8 M8 9 0 M8 1,0 75 x 18 55 0 5 50 50 850 9 108 118 8 1 7 100 M10 10 59 M10 7,0 80 x 11 0 5 70 50 980 0 11 1 1 8 1 7 10 M10 10 59 M10,80 All clamping sets available from stock. Other sizes on request. Inner ring slotted up to size 0x80, all sizes of outer ring phosphated. 11

Technical data KTR 0 technology Frictionally engaged connection of a DATAFLEX torque measuring shaft with KTR 0 d x D 90 x 155 Shaft diameter dw 5 70 75 Transmittable torque or axial force T [Nm] 500 000 900 F ax [kn] 10 171 18 B B 1 B B d1 M z 5 8 Dimensions 11 M10 Clamping screws DIN 9-10.9 µ total =0,1 11 T a [Nm] 59 Forcing thread z 1 M 1 M10 Surface pressure clamping set / hollow shaft P h [N/mm ] 19 Weight ~kg,0 100 x 170 70 75 80 00 700 800 189 0 15 50 9 1 M10 1 59 M10 0,0 110 x 185 80 85 90 1000 11900 100 5 80 9 57 9 5 1 M1 1 100 M1 1,0 10 x 197 85 90 95 1700 100 15700 99 1 1 1 5 8 5 17 M1 1 100 M1 05 7,0 15 x 15 90 95 100 100 1000 17500 7 50 1 5 8 5 158 M1 1 100 M1 15 9,0 10 x 0 95 100 110 1800 000 00 9 0 9 7 58 5 15 M1 1 10 M1 5 11,90 10 x 0 100 105 115 0100 1700 5150 0 1 7 7 58 5 17 M1 1 10 M1 05 11,00 155 x 110 115 15 700 900 000 98 515 5 71 5 195 M1 1 10 M1 1 1,00 15 x 90 10 15 15 1500 00 700 9 709 7 78 8 1 7 0 M1 1 50 M1,0 175 x 00 10 15 10 700 50500 5500 7 78 7 78 8 1 7 1 M1 1 50 M1 1,0 185 x 0 10 15 150 000 9900 7500 9 9 980 95 85 77 8 M1 1 50 M1 01,0 All clamping sets available from stock. Other sizes on request. Inner ring slotted up to size 0x80, all sizes of outer ring phosphated. 1

KTR 0 Typical external clamping set For middle and high loads Typical applications: hollow shafts, slip-on gears Please find our detailed mounting instructions on our homepage (www.ktr.com) Assembly Clean and degrease the contact surfaces of shaft and hub (hollow shaft inside). Assemble the external clamping set onto the hub (hollow shaft outside). In the area of the external clamping set the external surface of the hub (hollow shaft outside) may be lubricated. Before tightening the clamping screws, assemble the shaft or push on the hub (hollow shaft). Tighten the clamping screws by degrees and evenly one after the other until the screw tightening torque T a mentioned in the table is achieved. Several tightening processes are necessary to achieve the requested T a figure. The figures T and F ax mentioned in the table were calculated for an assembly with oiled/greased external clamping set. The external clamping sets are delivered with oil/grease. For the assembly of external clamping sets without oil/grease the figures mentioned in the table will deviate. Please contact us for any questions you may have. Note: Do not use any oil with molybdenum sulphide between the contact surfaces of shaft and hub bore (hollow shaft inside). Disassembly Unscrew all clamping screws evenly one after the other. Do not fully unscrew the screws out of the thread. Usually the clamping elements release automatically. Tolerances, surfaces One accurate turning process is sufficient: R Z 1 µm Maximum permissible tolerances: d = h8 for the shaft CLAMPEX KTR Precision Joints Tolerances for dw For dw from 18 to 0 mm H / j For dw from 51 to 80 mm H / g For dw from 1 to 50 mm H / h For dw from 81 to 500 mm H7 / g * In general bigger tolerances are possible. Please contact us! Axial movement KTR 0: During the tightening of the screws there is no axial movement of the hub towards the shaft Orderform: KTR 0 x 80 Type: Size of Size of inside diameter outside diameter 1

Technical data KTR 0 Type Shaft diameter Transmittable torque or axial force Dimensions Clamping screws DIN 91-10.9 µ total = 0,1 Surface pressure clamping set / hollow shaft Weight Stock programme d x D dw T F ax z T a P h ~ kg B B 1 B e d 1 M [Nm] [kn] Number [Nm] [N/mm ] 1 x 8 11 0 15 11 7,00 5 18 0,0 1 50 8 1 x 1 1 70 10 19 15 11,00 5 5 10 0,0 1 90 1 19 180 19 x 50 0 10 1 19 1,50 5 8 0,5 1 50 10 5 0 x 0 5 0 7 5 1 1,50 5 5,5 0,0 80 9 8 0 x 7 0 590 9 7 18,50 5 5 1 07 0,9 1 0 0 0 0 x 80 5 780 9 5 0,50 1 8 1 17 0,1 80 8 8 90 9 50 x 90 0 1100 55 1 7,50 70 8 1 89 0,8 100 100 57 55 x 100 5 1500 0,50 75 8 1 5 1,0 8 1900 79 8 1800 75 x 110 50 00 88 0,50 8 10 1 79 1,50 5 00 9 50 000 80 8 x 115 55 500 91 0,50 8 10 1 55 1,0 0 100 10 55 500 9 75 x 18 0 00 107 8 5,00 100 8 8 0 7,0 5 900 11 0 00 107 80 x 15 5 900 10 8 5,50 100 8 8 0 5,80 70 00 11 5 800 18 85 x 155 70 100 175 5 9 0,50 11 8 10 0 85,0 75 700 01 5 700 15 90 x 155 70 000 17 5 9 0,50 11 8 10 0 71,0 75 700 19 70 900 199 100 x 170 75 7500 199 9,5 5,00 1 8 1 0 58,0 80 9000 5 Clamping sets available from stock. Other sizes on request. 1

Technical data KTR 0 technology Type Shaft diameter Transmittable torque or axial force Dimensions Clamping screws DIN 91-10.9 µ total = 0,1 Surface pressure clamping set / hollow shaft Weight Stock programme d x D dw T F ax z T a P h ~ kg B B 1 B e d 1 M [Nm] [kn] Numberl [Nm] [N/mm ] 75 700 19 110 x 185 80 9000 7 57 50 9 5,50 1 10 10 59,0 85 11000 59 80 8500 1 115 x 188 85 10000 7 57 50 9 5,50 11 10 10 59,0 90 1000 7 80 1000 7 10 x 15 85 100 1 1 5,00 10 10 1 59 77 8,80 90 1500 85 11000 1 15 x 15 90 1000 90 1 5,00 10 10 1 59 8,80 95 15000 18 90 1700 0 10 x 15 95 15800 59 5 5,00 10 10 1 59 85 8,0 100 1800 5 95 15000 50 10 x 0 100 17000 8 0 7,00 175 1 10 100 10,00 105 0000 8 105 0000 81 155 x 110 000 15 70 50,00 19 1 1 100 15,00 115 000 5 115 000 15 x 90 10 9000 8 78 8 5,00 10 1 8 50 77,00 15 000 70 15 0000 175 x 00 10 000 77 78 8 5,00 0 1 8 50 1,00 15 9000 7 15 55000 81 185 x 0 10 0000 855 9 8 71 7,50 1 10 50,00 15 5000 90 10 000 9 195 x 50 150 7000 101 9 8 71 7,50 1 1 50 77 0,00 155 8000 1057 150 7000 98 00 x 50 155 80000 105 9 8 71 7,50 1 1 50 70 1,00 10 8000 1081 10 95000 119 0 x 70 15 10000 1 11 10 88 8,00 70 1 15 50 8 5,00 170 110000 19 170 10000 108 0 x 05 180 10000 1558 1 109 9 8,50 95 0 1 90 7 7,00 190 10000 190 190 15000 17 0 x 0 00 185000 1851 1 10 10 8,50 1 0 1 90 8,00 10 05000 1950 10 17000 07 80 x 0 0 000 17 1 11 10,00 0 1 90 51 10,00 0 70000 5 0 75000 95 00 x 85 0 95000 155 1 1 10,00 0 18 90 118,00 5 15000 57 CLAMPEX KTR Precision Joints Clamping sets available from stock. Other sizes on request. 15

Self-centering KTR 105 Compact design Short assembly times Suitable for small servo motors / pulleys QPQ surface protection on request Please find our detailed mounting instructions on our homepage (www.ktr.com) Assembly Clean and lightly oil contact surfaces of shaft and hub. Insert the clamping element into hub fit and push it onto the shaft. Tighten the clamping screws crosswise, evenly and by degrees to the tightening torque T a mentioned by means of the torque wrench. Check the tightening torque of all clamping screws in the order of arrangement. The figures T and F ax mentioned in the table were calculated for an assembly with oil. Note: Do not use any oil with molybdenum disulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil, the figures mentioned in the table deviate. Disassembly Unscrew the clamping screws. Screw the screws into the pull-off thread, tighten them crosswise by degrees and evenly until the rear taper ring is released. For repeated application oil the screws and threads. Tolerances, surfaces Axial displacement One accurate turning process is sufficient: Maximum permissible tolerances: During the assembly a slight axial R z 1µm h9 for the shaft - H9 for the hub movement of the hub towards the shaft may arise. Centering The clamping element KTR 105 is self-centering. Between shaft and hub the concentricity of the clamping elements is between 0,0 mm and 0,0 mm. Orderform: KTR 105 8 x 18 Type: Size of Size of inside diameter outside diameter 1

Technical data KTR 105 Dimensions Clamping screws DIN 91-1.9 µ total =0,1 Transmittable torque or axial force Surface pressure between clamping set Weight Stock programme d x D B B 1 M z Number T a 1) T F ax Shaft P w Hub P N ~kg [Nm] [Nm] [KN] [N/mm ] [N/mm ] 5 x 1 1,5 11,5 1, 19 1 0,010 x 1 1,5 11,5 1, 8 1 1 0,01,5 x 1 1,5 11,5 1, 8 15 1 0,01 7 x 17 1,5 11,5 1, 9 10 58 0,01 8 x 18 1,5 11,5 1, 10 1 5 0,015 9 x 0 15,5 1,5 1, 1 11 5 0,00 9,5 x 0 15,5 1,5 1, 1 115 5 0,00 10 x 0 15,5 1,5 1, 17 109 5 0,019 11 x 15,5 1,5 1, 19 99 50 0,0 1 x 15,5 1,5 1, 1 91 50 0,0 1 x 0 17, 0 97 5 0,09 15 x 8 0 17, 90 8 0,0 1 x 0 17,9 80 10 19 7 0,07 17 x 5 5 1,9 85 10 11 5 0,090 18 x 5 5 1,9 90 10 10 5 0,087 19 x 5 5 1,9 95 10 100 5 0,08 0 x 8 1 5 10 1 1 155 8 0,100 x 0 1 5 10 180 1 11 78 0,110 x 7 17 78 1 75 0,00 5 x 7 8 x 50 0 x 55 x 55 17 17 17 17 89 8 50 555 5 5 5 10 188 175 1 75 105 9 9 0,190 0,0 0,70 0,50 CLAMPEX KTR Precision Joints 5 x 0 7 1 8 17 810 17 101 0,0 8 x 5 7 1 8 17 879 159 9 0,0 0 x 5 7 1 8 17 95 151 9 0,00 x 75 8 1 1 170 95 0,70 5 x 75 8 1 1 159 95 0,0 8 x 80 8 8 1 05 85 198 119 0,70 50 x 80 8 8 1 17 85 191 119 0,700 Clamping sets available from stock 1) These are the maximum screw tightening torques. They can be reduced to max. 0% of the aforementioned figures with T, F ax. and P w, P N being reduced proportionally. 17

Self-centering KTR 00 - KTR 01 Clamping element for universal use Wide range of applications Low-cost solution with average to high torques Please find our detailed mounting instructions on our homepage (www.ktr.com) KTR 00 KTR 01 Considerably higher transmittable torque than KTR 01, slight axial movement of the hub No axial movement of the hub, but lower transmittable torque than KTR 00 Assembly Clean and lightly oil the contact surfaces of shaft and hub. Insert the clamping element into the hub fit and push it onto the shaft. Tighten the clamping screws crosswise, evenly and by degrees to the tightening torque T a mentioned by means of the torque wrench. Check the tightening torque of all clamping screws in the order of arrangement. The figures T and F ax mentioned in the table were calculated for an assembly with oil. Note: Do not use any oil with molybdenum sulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil the figures mentioned in the table deviate. Disassembly Unscrew the clamping screws. Screw the screws into the pull-off thread, tighten them crosswise by degrees and evenly until the rear taper ring is released. For repeated application oil the screws and threads. Tolerances, surfaces One accurate turning process is sufficient: R Z 1 µm Maximum permissible tolerances: h8 for the shaft H8 for the hub Centering The clamping elements KTR 00 and KTR 01 are self-centering. Between shaft and hub the concentricity of the clamping set is between 0,0 and 0,0 mm. Orderform: KTR 00 0 x 5 Type: Size of Size of inside diameter outside diameter 18

Technical data KTR 00 - KTR 01 KTR 00 KTR 01 Dimensions d x D B B 1 B B D 1 Clamping screws DIN 91, 1.9 µ total = 0,1 KTR KTR 00 01 M z 1) T a 1) T a Number [Nm] [Nm] Transmittable torque or axial force Surface pressure between clamping set Shaft Hub T F ax P W P N [Nm] [kn] [N/mm ] Transmittable torque or axial force Surface pressure between clamping set Weight Shaft Hub T F ax P W P N ~kg [Nm] [kn] [N/mm ] KTR KTR 00 01 0 x 7 8 1 5 17 17 51 51 91 1 178 7 x 7 8 1 5 17 17 5 51 1 1 7 x 50 8 1 5 17 17 1 51 11 99 19 71 5 x 50 8 1 5 17 17 1 51 11 15 1 71 8 x 55 8 1 1 17 17 718 51 08 10 5 17 5 0 x 55 8 1 1 17 17 79 51 19 10 119 5 x 0 8 1 8 17 17 109 8 19 709 19 79 5 x 0 8 1 8 17 17 1197 8 19 77 1 79 8 x 5 8 1 71 8 17 17 199 8 0 119 8 15 7 0 x 5 8 1 71 8 17 17 18 8 19 119 88 119 7 x 75 59 51 5 0 81 8 1 1 1990 95 1 190 1 1 7 5 x 75 59 51 5 0 81 8 1 1 1 95 07 1 18 1 17 7 8 x 80 59 51 5 0 8 8 8 1 1 0 1 59 155 195 8 159 95 50 x 80 59 51 5 0 8 8 8 1 1 159 1 8 155 07 8 15 95 55 x 85 59 51 5 0 91 8 8 1 1 75 1 1 5 8 19 90 0 x 90 59 51 5 0 9 8 8 1 1 791 1 07 18 5 8 17 85 5 x 95 59 51 5 0 101 8 8 1 1 107 1 191 11 1 8 117 80 70 x 110 70 0 5 0 119 10 8 8 8 70 01 11 1 550 10 10 8 75 x 115 70 0 5 0 1 10 8 8 8 75 01 197 19 875 10 11 79 80 x 10 70 0 0 19 10 8 8 8 80 01 185 1 500 10 11 7 85 x 15 70 0 5 0 1 10 10 8 8 1059 51 17 18 907 1 1 91 90 x 10 70 0 5 0 19 10 10 8 8 118 51 05 1 71 1 1 87 95 x 15 5 5 0 1 10 10 8 8 117 9 18 11 7501 158 11 8 100 x 15 80 8 5 5 155 1 8 15 15 107 9 191 1 95 189 117 81 110 x 155 80 8 5 5 15 1 8 15 15 108 9 17 1 1011 189 107 7 10 x 15 80 8 5 5 175 1 10 15 15 1910 5 199 15 1197 7 1 89 10 x 180 80 8 5 5 188 1 1 15 15 88 8 1 159 185 8 1 98 10 x 190 90 7 58 50 199 1 10 10 0 0 57 19 1 7 5 10 95 150 x 00 90 7 58 50 09 1 1 10 0 117 59 1 1 919 90 15 109 10 x 10 90 7 58 50 19 1 1 10 0 918 59 0 15 117 90 1 10 170 x 5 90 7 58 50 1 1 10 0 50 0 18 8 55 19 11 180 x 5 90 7 58 50 1 1 10 0 57 0 10 11 0907 55 11 108 0, 0,9 0, 0, 0,51 0,8 0,57 0,5 0, 0,58 1,0 0,99 1,10 1,08 1,1 1, 1,,9,1,5,7,80,9,10,0,7 5,7,9 7, 7,7 8,98 9,50 CLAMPEX KTR Precision Joints Clamping sets available from stock. 1) These are the maximum screw tightening torques. They can be reduced to max. 0% of the aforementioned figures with T, F ax and P w, P N being reduced proportionally. 19

Self-centering KTR 0 - KTR 0 Clamping set for universal applications Short dimensions Operation as with KTR 00/01 Please find our detailed mounting instructions on our homepage (www.ktr.com) KTR 0 KTR 0 Higher transmittable torque than KTR 0, slight axial movement of the hub No axial movement of the hub, but lower transmittable torque than KTR 0 Assembly Clean and lightly oil the contact surfaces of shaft and hub. Insert the clamping element into the hub fit and push it onto the shaft. Tighten the clamping screws crosswise, evenly and by degrees to the tightening torque T a mentioned by means of the torque wrench. Check the tightening torque of all clamping screws in the order of arrangement. The figures T and F ax mentioned in the table were calculated for an assembly with oil. Note: Do not use any oil with molybdenum sulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil the figures mentioned in the table deviate. Disassembly Unscrew the clamping screws. Screw the screws into the pull-off thread, tighten them crosswise by degrees and evenly until the rear taper ring is released. For repeated application oil the screws and threads. Tolerances, surfaces One accurate turning process is sufficient: R Z 1 µm Maximum permissible tolerances: h8 for the shaft H8 for the hub Centering The clamping elements KTR 0 and KTR 0 are self-centering. Between shaft and hub the concentricity of the clamping set is between 0,0 and 0,0 mm. Orderform: KTR 0 0 x 5 Type: Size of Size of inside diameter outside diameter 0

Technical data KTR 0 - KTR 0 Dimensions d x D B B 1 B B D 1 Clamping screws DIN 91, 1.9 µ total = 0,1 M z T 1) a No. [Nm] Transmittable torque or axial force KTR 0 KTR 0 Surface pressure between clamping set Weight Shaft Hub T F ax P W P N ~ kg [Nm] [KN] [N/mm ] Transmittable torque or axial force T a 1) [Nm] Surface pressure between clamping set Weight Shaft Hub T F ax P W P N ~kg [Nm] [KN] [N/mm ] KTR KTR 0 0 0 x 7 8 17 5 1 8 1 0,5 17 59 110 0, x 7 8 17 5 1 71 0 1 0, 17 110 0, x 50 8 17 59 1 51 78 1 0, 17 99 1 10 0,7 5 x 50 8 17 59 1 55 7 1 0,5 17 15 07 10 0, 8 x 55 8 17 1 599 9 11 0,1 17 5 185 9 0, 0 x 55 8 17 1 11 0,9 17 99 17 9 0,0 x 0 8 17 9 8 1 91 57 78 18 0, 17 709 1 115 0,5 5 x 0 8 17 9 8 1 999 57 5 18 0, 17 77 198 115 0, 8 x 5 8 17 7 8 1 108 57 17 0,8 17 8 18 10 0,9 0 x 5 8 17 7 8 1 111 57 17 0, 17 88 17 10 0,5 x 75 1 5 0 8 8 8 5 07 105 18 0,59 1 1719 8 59 15 0,0 5 x 75 1 5 0 8 8 8 5 105 10 18 0,58 1 18 8 1 15 0,59 8 x 80 1 5 0 89 8 8 5 5 105 90 17 0, 1 195 8 1 0,5 50 x 80 1 5 0 89 8 8 5 7 105 79 17 0, 1 07 8 17 1 0, 55 x 85 1 5 0 9 8 8 5 890 105 5 1 0,9 1 5 8 197 18 0,70 0 x 90 1 5 0 99 8 8 5 15 105 155 0,7 1 5 8 181 11 0,7 5 x 95 1 5 0 10 8 8 5 15 105 1 17 0,79 1 1 8 17 11 0,80 70 x 110 50 0 0 119 10 8 70 59 170 8 170 1,7 8 550 10 05 11 1,58 75 x 115 50 0 0 1 10 8 70 58 170 50 1 1,55 8 875 10 19 15 1, 80 x 10 50 0 0 19 10 8 70 78 170 15 1,5 8 500 10 180 10 1,77 85 x 15 50 0 0 1 10 10 70 9007 1 7 187 1,7 8 907 1 11 1 1,8 90 x 10 50 0 0 19 10 10 70 957 1 0 180 1,81 8 71 1 00 18 1,9 95 x 15 50 0 0 1 10 10 70 911 0 5 1 1,90 8 7501 158 18 19,0 100 x 15 5 1 15 1 8 115 11719 9 15,8 15 95 189 19 1 110 x 155 5 1 1 1 8 115 1891 17 15, 15 1011 189 17 15 10 x 15 5 1 17 1 9 115 1581 1,8 15 1777 1 181 1 10 x 180 5 9 189 1 1 115 85 5 11 15,5 15 185 8 170 1 10 x 190 8 5 9 199 1 9 185 599 7 05 151, 0 05 9 1 10,8,8,0,9,9 CLAMPEX KTR Precision Joints 150 x 00 8 5 9 09 1 10 185 0595 08 1 159,80 0 9 5 19 17 5,1 10 x 10 8 5 9 19 1 1 185 911 90 9 18 5,18 0 117 90 190 15 5,5 170 x 5 78 9 1 1 185 109 90 5 170 7, 0 115 90 179 15 7,71 180 x 5 78 9 1 1 185 05 90 1 1 7,77 0 50 90 19 19 8,17 Clamping sets available from stock. 1) These are the maximum screw tightening torques. They can be reduced to max. 0% of the aforementioned figures with T, F ax and P w, P N being reduced proportionally. 1

Self-centering KTR 50 Clamping set specifically suitable for hubs with a small wall thickness Reduction of costs by saving material Short assembly times Small radial mounting dimensions Please find our detailed mounting instructions on our homepage (www.ktr.com) Assembly Clean and lightly oil the contact surfaces of shaft and hub. Insert the clamping element into the hub fit and push it onto the shaft. Tighten the clamping screws crosswise, evenly and by degrees to the tightening torque T a mentioned by means of the torque wrench. Check the tightening torque of all clamping screws in the order of arrangement. The figures T and F ax mentioned in the table were calculated for an assembly with oil. Note: Do not use any oil with molybdenum sulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil the figures mentioned in the table deviate. Disassembly Unscrew the clamping screws. Screw the screws into the pull-off thread, tighten them crosswise by degrees and evenly until the rear taper ring is released. For repeated application oil the screws and threads. Tolerances, surfaces One accurate turning process is sufficient: R Z 1 µm Maximum permissible tolerances: h8 for the shaft H8 for the hub Centering The clamping element KTR 50 is self-centering. Between shaft and hub the concentricity of the clamping set is between 0,0 and 0,0 mm. Orderform: KTR 50 50 x 5 Type: Size of Size of inside diameter outside diameter

Technical data KTR 50 Dimensions Clamping screws DIN 91-1.9 µ total = 0,1 Transmittable torque or axial force Surface pressure between clamping set Shaft Hub d x D B B 1 B B D 1 M z T 1) a T F ax P W P N ~kg Number [Nm] [Nm] [kn] [N/mm ] Weight Stock programme x 1,5 1,5 18,5 9 5 1 5 5 108 0,1 8 x 15 9 5 1 7 5 7 7 10 11 0,1 9 x 1 0 1 8 5 0 9 07 11 0,15 10 x 1 0,5 1 9 5 9 19 10 0,15 11 x 18 0 1 5 9 9 19 10 0,18 1 x 18 0,5 1 5 55 9 10 10 0,18 1 x 0,5 1 8 5 9 17 8 0, 15 x 8,5 1 15 19 19 7 1 0,1 1 x 8,5 1 15 18 19 1 1 0, 18 x 8 1 18 7 17 199 191 1 0, 19 x 7 8 1 18 8 17 10 181 17 0,5 0 x 8 8 1 18 9 17 17 1 0, x 51 5 8 5 5 17 11 77 0,5 x 51 5 8 5 5 17 10 7 0,8 5 x 51 5 8 5 5 17 77 99 7 0,5 8 x 9 51 5 8 5 1 17 5 1 95 0,5 0 x 1 51 5 8 5 17 99 1 91 0,5 x 5 50 0 5 8 17 89 150 11 0,58 5 x 7 5 50 0 9 8 17 77 118 88 0,9 8 x 50 5 50 0 7 8 17 8 109 8 0,7 0 x 5 5 50 0 75 8 17 88 10 78 0,8 x 55 7 5 57 0 78 8 17 90 89 8 0,8 5 x 59 7 5 57 0 85 8 8 1 18 8 17 97 1, 8 x 78 70 5 87 8 8 1 1909 80 10 80 1, 50 x 5 78 70 5 9 8 10 1 559 10 17 98 1, 55 x 71 8 75 7 50 98 8 10 1 815 10 10 81 1,9 0 x 77 8 75 7 50 10 8 10 1 070 10 95 7,05 5 x 8 8 75 7 50 111 8 10 1 10 88 8,15 70 x 90 101 91 80 0 119 10 10 8 588 1 108 8,5 75 x 95 101 91 80 0 1 10 10 8 09 1 101 80, 80 x 100 10 9 85 5 11 10 1 8 7801 195 105 8,75 85 x 10 10 9 85 5 17 10 1 8 888 195 99 79,05 CLAMPEX KTR Precision Joints 90 x 11 10 9 85 5 1 10 15 8 10970 11 9, 95 x 10 10 9 85 5 15 10 15 8 11579 110 87,5 100 x 15 11 10 85 5 1 1 1 15 1197 8 1 98,8 110 x 10 10 18 11 90 180 1 1 15 1517 7 78 1,15 10 x 155 10 18 115 90 198 1 1 15 155 7 71 55 10,1 10 x 15 10 18 115 90 08 1 1 15 911 8 88 9 11,89 Clamping sets available from stock. 1) These are the maximum screw tightening torques. They can be reduced to max. 0% of the aforementioned figures with T, F ax and Pw, P N being reduced proportionally.

Self-centering KTR 5 For disk and flange shape components For the same diameter of the external ring various bore diameters are available Only one bore for each size necessary for the hub Reduction of components and costs Short assembly times Please find our detailed mounting instructions on our homepage (www.ktr.com) Assembly Clean and lightly oil the contact surfaces of shaft and hub. Insert the clamping element into the hub fit and push it onto the shaft. Tighten the clamping screws crosswise, evenly and by degrees to the tightening torque Ta mentioned by means of the torque wrench. Check the tightening torque of all clamping screws in the order of arrangement. The figures T and Fax mentioned in the table were calculated for an assembly with oil. Note: Do not use any oil with molybdenum sulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil the figures mentioned in the table deviate. Disassembly Unscrew the clamping screws. Screw the screws into the pull-off thread, tighten them crosswise by degrees and evenly until the rear taper ring is released. For repeated application oil the screws and threads. Tolerances, surfaces One accurate turning process is sufficient: R Z 1 µm Maximum permissible tolerances: h8 for the shaft H8 for the hub Centering The clamping element KTR 5 is self-centering. Between shaft and hub the concentricity of the clamping set is between 0,0 and 0,0 mm. Axial movement During the tightening of the screws there is no axial movement of the hub towards the shaft. Orderform: KTR 5 8 x 5 Type: Size of Size of inside diameter outside diameter

Technical data KTR 5 Dimensions d x D B B 1 B B D 1 Clamping screws DIN 91,1.9 µ total = 0,1 M 1) z T a Number [Nm] Transmittable torque or axial force Surface pressure between clamping sets Shaft Hub T F ax P W P N [Nm] [kn] [N/mm ] Weight ~kg Stock programme 1 x 55 8 1 19 0 1 0,5 1 x 55 8 1 195 1 0,9 18 x 55 8 1 50 8 8 1 0,8 19 x 55 8 1 78 9 1 1 0,7 0 x 55 9 1 17 8 1 0 1 1 1 0, x 55 8 1 0 1 0,5 x 55 8 1 18 5 19 1 0, 5 x 55 8 1 188 1 0, 8 x 55 8 1 59 8 177 1 0,9 0 x 55 8 1 585 9 170 1 0,7 x 5 8 5 1 7 9 11 19 0, 5 x 5 8 5 1 500 0 0 19 0,5 8 x 5 8 5 1 599 19 19 0, 0 x 5 9 1 17 7 8 5 1 5 18 19 0, x 5 8 5 1 71 179 19 0,58 5 x 5 8 5 1 80 7 171 19 0,5 8 x 5 8 5 1 99 9 1 19 0,5 0 x 5 8 5 1 995 50 11 19 0,7 0 x 80 8 7 1 898 0 10 15 1,08 x 80 8 7 1 985 0 15 1,05 5 x 80 8 7 1 111 191 15 1,01 8 x 80 8 7 1 1 5 18 15 0,97 0 x 80 0 88 8 7 1 11 7 177 15 0,9 x 80 8 7 1 117 7 17 15 0,91 5 x 80 8 7 1 157 9 1 15 0,85 8 x 80 8 7 1 177 70 11 15 0,79 50 x 80 8 7 1 17 71 159 15 0,75 Assembly with belt CLAMPEX KTR Precision Joints For different shaft diameters only one cylindrical bore dimension is necessary in the pulley in case of KTR 5. Clamping sets available from stock. 1) These are the maximum screw tightening torques. They can be reduced to max. 0% of the aforementioned figures with T, F ax and P w, P N being reduced proportionally. 5

Self-centering KTR 00 Clamping set suitable for high loads Specifically suitable for vibratory torques Typical applications: flywheels, belt drums Torque factor 1 off 1 x T off 1,9 x T off,7 x T off, x T Please find our detailed mounting instructions on our homepage (www.ktr.com) Formula to calculate space x left for disassembly: (B1 B) x = Assembly Clean and lightly oil the contact surfaces of shaft and hub. Insert the clamping element into the hub fit and push it onto the shaft. Tighten the clamping screws evenly and crosswise. Here please increase the tightening torque step by step. This must be repeated until reaching the indicated tightening torque with all clamping screws. Note: Do not use any oil with molybdenum sulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil the figures mentioned in the table deviate. Disassembly Unscrew all clamping screws and screw them into the pull-off threads of the front taper ring. Tighten the screws crosswise by degrees and evenly to half the tightening torque T a.. Afterwards repeat this process to the full tightening torque. As soon as the front taper ring is released, screw the clamping screws into the pull-off threads of the spacer ring in order to release the rear taper ring.. Note: If the clamping element KTR 00 is reused, please make sure that the pull-off thread of the front taper ring and the spacer ring are situated in the original position. Here the slots of the front and of the back pressure ring and those of the external ring must be flush. Tolerances, surfaces One accurate turning process is sufficient: R Z 1 µm. Maximum permissible tolerances: h8 for the shaft H8 for the hub. Centering The clamping element KTR 00 is selfcentering. Between shaft and hub the concentricity of the clamping set is between 0,0 and 0,0 mm. Axial movement During the assembly a slight axial movement of the hub towards the shaft may arise. Example of assembly Drive of conveyor belt drum The following conditions should be adhered to as limiting values for CLAMPEX clamping sets with load by bending: Direction angles x on the contact position shaft-clamping set or maximum shaft bending fm in the bearing area: fm l ( 1 / 000-1 / 000 ). Orderform: KTR 00 100 x 15 Type Size of Size of inside diameter outside diameter

Technical data KTR 00 Dimensions Clamping screws DIN 91, 1.9 µ total = 0,1 Standard industrial applications Transmittable torque or axial force Surface pressure between clamping set Shaft Clamping screws DIN 91, 1.9 µ total = 0,1 Transmittable torque or axial force with Mbperm. Stock programme Transmittable bending moment Surface pressure between clamping set Shaft Hub d x D B B 1 B B M z T 1) a T F ax P w P N M z T a T F ax Mbperm. P W P Z ~kg No. [Nm] [Nm] [kn] [N/mm ] No.. [Nm] [Nm] [kn] [Nm] [N/mm ] Hub Applications with components subject to bending and torsion Weight x55 0 1 17 75 105 5x55 0 1 17 787 09 105 8x55 0 1 17 88 7 105 0x55 0 1 17 95 58 105 x0 0 5 17 7 17 117 7 199 8 7 5x0 0 5 17 7 17 18 7 18 8 7 8x75 5 17 8 7 1 579 1 10 11 8 7 0x75 5 17 8 7 1 715 1 9 11 8 7 x75 5 17 8 7 1 851 1 80 11 8 7 5x75 5 17 8 7 1 05 1 1 11 8 7 8x80 7 5 8 8 1 7 155 1 10 8 8 50x80 7 5 8 8 1 17 188 9 8 8 55x85 7 58 8 8 1 01 17 171 88 8 8 0x90 7 58 8 10 1 597 18 19 10 8 10 5x95 7 58 8 10 1 5955 18 181 98 8 10 70x110 88 78 70 8 10 10 8 1018 91 19 111 10 10 75x115 88 78 70 8 10 10 8 10910 91 0 107 10 10 80x10 88 78 70 8 10 1 8 19 9 0 1 10 1 85x15 88 78 70 8 10 1 8 187 9 1 118 10 1 90x10 88 78 70 8 10 1 8 15710 9 0 11 10 1 95x15 88 78 70 8 10 1 8 158 9 19 109 10 1 100x15 11 100 9 5 1 1 15 515 508 1 11 1 1 110x155 11 100 9 5 1 1 15 795 508 195 105 1 1 10x15 11 100 9 5 1 1 15 5581 59 08 115 1 1 10x180 10 11 108 1 1 1 0 5 97 19 10 1 1 10x190 10 11 108 1 1 1 0 5957 81 09 117 1 1 150x00 10 11 108 1 1 1 0 97 90 17 1 1 10x10 10 11 108 1 1 1 0 79 90 09 11 1 1 170x5 1 1 1 5 1 1 55 91 111 189 109 1 1 180x5 1 1 1 5 1 1 55 1117 19 0 119 1 1 190x50 1 1 1 5 1 1 55 1779 19 19 11 1 1 00x0 1 1 1 5 1 1 55 191 19 18 108 1 1 0x85 1 1 1 5 1 0 55 17770 11 08 1 1 0x05 1 1 1 5 1 55 18 1777 10 1 1 0x5 1 18 1 55 1 1 55 98 1795 185 1 1 1 80x55 197 177 15 0 18 90 0 0 19 11 0 18 00x75 197 177 15 0 0 90 000 9 199 17 0 0 0x05 197 177 15 0 1 90 80 80 19 1 0 1 0x5 197 177 15 0 90 9911 9 19 1 0 0x55 0 190 7 1 90 790 89 188 119 1 80x75 0 190 7 90 989 55 18 119 00x95 0 190 7 90 7978 987 19 15 1 57 5 09 101 0,5 1 555 5 98 10 0,5 1 08 87 70 10 0,50 1 07 55 10 0,7 1 75 7 8 0 85 0,77 1 790 5 98 19 8 0,71 5 181 95 758 98 11 1,5 5 1888 9 798 85 117 1,1 5 19 9 88 7 118 1,1 5 07 9 898 57 119 1,08 5 08 100 1577 0 10 1,5 5 7 91 1779 19 97 1,8 5 08 88 1957 18 9 1,9 5 7 115 1 0 107 1,0 5 11 1 190 10 1,70 9 19 189 59 11,1 9 950 185 90 10 110,9 9 900 0 181 1 1, 9 91 0 10, 9 10008 70 10 11,81 9 108 19 95 01 11,98 10 157 1 887 19 115,1 10 1758 1 95 0 110, 10 98 8 100 1 119 7,1 190 850 8 1550 01 110 9,98 190 719 55 151 15 10 10, 190 579 11 1771 19 11, 190 7958 599 1889 15 1 11,91 95 591 98 00 19 11 17,0 95 759 818 9 09 1 18,9 95 70 80 581 00 11 1,9 95 789 789 7717 19 11, 95 1109 109 189 1 15,59 95 1190 115 51 1 19 8,70 95 1090 1101 51099 19 17 1, 580 1007 1500 811 00 1,77 580 5018 187 8710 0 1 9,7 580 1897 17 998 0 18 0,5 580 18 188 987 01 18,8 780 89170 1 18 19 1 8,78 780 9 59 15 195 15 91,0 780 98899 9 1507 01 10 95,0 CLAMPEX KTR Precision Joints Clamping sets available from stock. 1) These are the maximum screw tightening torques. They can be reduced to max. 0% of the aforementioned figures with T, Fax and Pw, PN being reduced proportionally. Other sizes on request. 7

Not self-centering KTR 100 Typical clamping set Axial fastening of the hub Torque factor 1 off 1 x T off 1,9 x T off,7 x T off, x T Please find our detailed mounting instructions on our homepage (www.ktr.com) Accessory thread for disassembly Assembly with centering of hub Assembly Clean and lightly oil the contact surfaces of shaft and hub. Insert the clamping element into the hub fit and push it onto the shaft. Tighten the chromated screws until the internal ring is in contact with the shaft and the external ring is in contact with the hub. Afterwards tighten the clamping screws crosswise by degrees and evenly until the tightening torque T a mentioned in the table is achieved. The figures T and F ax mentioned in the table were calculated for an assembly with oil. Note: Do not use any oil with molybdenum sulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil the figures mentioned in the table deviate. Demontage Unscrew all clamping screws. In normal cases the clamping element releases automatically. Otherwise lightly strike with a hammer onto the detached screws in order to push back the rear taper ring. By using the accessory threads the detached clamping set can be pulled-off. Note: The accessory threads for the disassembly have approx. -5 supporting turns and are not cut. These are no threads for forcing screws. Tolerances, surfaces One accurate turning process is sufficient: R Z 1 µm Centering Maximum permissible tolerances: h11 for the shaft H11 for the hub The clamping element KTR 100 is not self-centering. The concentricity of the hub towards the shaft merely depends on the fit and length of the pilot. Axial movement During the tightening of the screws there is no axial movement of the hub towards the shaft. Orderform: KTR 100 50 x 80 Type: Size of Size of inside diameter outside diameter 8

Technical data KTR 100 Dimensions Clamping screws DIN 91, 1.9 µ total = 0,1 Transmittable torque or axial force Surface pressure between clamping sets Stock programme Shaft Hub d x D B B 1 B M z T 1) a T F ax P w P N ~kg Number [Nm] [Nm] [kn] [N/mm ] 18 x 7 0 17 M 8 15 0 7 89 111 0, 19 x 7 0 17 M 8 15 5 7 7 111 0, 0 x 7 0 17 M 8 15 7 7 0 111 0, x 7 0 17 M 8 15 9 7 7 111 0, x 50 0 17 M 8 15 0 7 17 10 0, 5 x 50 0 17 M 8 15 7 08 10 0,5 8 x 55 0 17 M 1 15 50 0 79 1 0,0 0 x 55 0 17 M 1 15 00 0 0 1 0,9 x 0 0 17 M 1 15 1 0 10 0, 5 x 0 0 17 M 1 15 701 0 10 0, 8 x 5 0 17 M 15 15 951 50 57 150 0, 0 x 5 0 17 M 15 15 1001 50 150 0, x 75 0 M 8 1 7 150 7 8 159 0,0 5 x 75 0 M 8 1 7 11 7 159 0,57 8 x 80 0 M 8 1 7 171 7 8 19 0,0 50 x 80 0 M 8 1 7 179 7 8 19 0,0 55 x 85 0 M 8 15 7 5 90 70 175 0, 0 x 90 0 M 8 15 7 90 90 8 15 0,9 5 x 95 0 M 8 15 7 91 90 9 15 0,7 70 x 110 8 8 M 10 15 70 99 1 8 179 1, 75 x 115 8 8 M 10 15 70 59 1 171 1, 80 x 10 8 8 M 10 15 70 5705 1 1 1,0 85 x 15 8 8 M 10 15 70 09 1 158 1,9 90 x 10 8 8 M 10 15 70 18 1 19 15 1,5 95 x 15 8 8 M 10 18 70 810 171 9 175 1, 100 x 15 0 M 1 15 17 10881 18 78 191,01 110 x 155 0 M 1 15 17 1199 18 5 179,15 10 x 15 0 M 1 1 17 197 7 179,5 10 x 180 50 8 M 1 0 17 1880 90 18 157,51 10 x 190 50 8 M 1 17 1 19 1,85 150 x 00 50 8 M 1 17 11 8 170,07 10 x 10 50 8 M 1 17 0175 77 0 175,0 170 x 5 58 8 M 1 195 5710 0 1 1 5,78 180 x 5 58 8 M 1 195 18 58 170,05 190 x 50 5 M 1 8 195 5079 55 0 15 8,5 00 x 0 5 M 1 0 195 5789 57 0 159 8,5 0 x 85 7 5 50 M 1 00 788 80 05 158 11, 0 x 05 7 5 50 M 1 0 00 90 785 17 171 1,0 0 x 5 7 5 50 M 1 00 11559 890 7 18 1,0 80 x 55 87 0 M 18 10 191 995 19 155 19,0 00 x 75 87 0 M 18 10 1780 1119 0 15 0,50 0 x 05 101 78 7 M 0 590 0190 1501 1 171 9,0 0 x 5 101 78 7 M 0 590 5501 1501 0 1 1,10 0 x 55 11 90 8 M 790 818 18 00 158,0 80 x 75 11 90 8 M 790 19 18 189 15,00 00 x 95 11 90 8 M 790 51 18 180 15,00 0 x 515 11 90 8 M 0 790 7195 1771 19 10 50,00 0 x 55 10 10 9 M 0 1000 5797 0 188 15,0 0 x 55 10 10 9 M 0 1000 758 0 180 1 7,0 80 x 585 10 10 9 M 1000 5170 1 181 18 71,00 500 x 05 10 10 9 M 1000 55905 18 150 7,0 50 x 0 10 10 9 M 5 1000 0 1 179 18 80,00 50 x 50 10 10 9 M 5 1000 59 1 17 1 8,00 50 x 70 10 10 9 M 8 1000 807 9 177 18 85,00 580 x 90 10 10 9 M 50 1000 7897 51 178 150 88,00 00 x 710 10 10 9 M 50 1000 77517 578 17 15 91,00 Weight CLAMPEX KTR Precision Joints Clamping sets available from stock. 1) The screw tightening torques can be increased by max. 1,1 times or reduced to 0, times of the aforementioned figures with T, F ax and P w, P N being reduced proportionally. Other sizes on request. 9

Not self-centering KTR 150 Clamping set for small radial mounting dimensions Increase of torque by using several clamping sets in a series Please find our detailed mounting instructions on our homepage (www.ktr.com) Before tightening of screws Assembly 1 Clamping on hub side Before tightening of screws Up to clamping sets can be used in a series. The torques are increased as follows: Assembly Clamping on shaft side Before tightening of screws 1 clamping element torque = torque catalogue x 1 clamping elements torque = torque catalogue x 1,55 clamping elements torque = torque catalogue x 1,85 clamping elements torque = torque catalogue x,0 Assembly Clean and lightly oil the contact surfaces of shaft and hub. Insert the clamping element, distance ring and clamping flange, tighten the clamping screws crosswise by degrees and evenly until the screw tightening torque defined for the corresponding screw size is achieved. The figures T and F ax mentioned in the table were calculated for an assembly with oil. Note: Do not use any oil with molybdenum sulphide or high-pressure additions or grease reducing the coefficient of friction considerably. The clamping sets are delivered with oil. For assembly without oil the figures mentioned in the table deviate. Disassembly Unscrew all clamping screws. In normal cases the clamping element releases automatically. Otherwise lightly strike with a hammer onto the hub or shaft. Tolerances, surfaces One accurate turning process is sufficient: Maximum permissible tolerances: R Z µm Shaft h - hub H7 (up to Ø = 0 mm) Shaft h8 - hub H8 (from Ø = mm) Recommended dimensions of pressure flange for 1 to clamping elements KTR 150 z = number d H8 x D g7 D D M Z Tightening torque [Nm] F 1 F N 1 9,1 x 1 10,1 x 1 1,1 x 15 1,1 x 1 1,1 x 18 15,1 x 19 1, x 0 17, x 1 18, x 19, x 0, x 5, x, x 8 5, x 0 8, x 0, x 5, x 5, x 0, x 8, x 0, x 5, x 8 5, x 5 8, x 55 50, x 57 55, x 5, x 0, x 8, x 71 5, x 7 70, x 79 71, x 80 75, x 8 7 9 0 5 7 8 5 5 5 5 58 0 8 70 7 78 81 85 88 90 95 10 10 109 111 117 118 1 8 9 1 5 7 8 9 5 8 50 5 5 58 0 5 8 7 75 77 8 8 90 9 95 101 10 10 M M M M M5 M5 M5 M5 M5 M M M M M M M M M M M M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M10 5 8 8 8 8 8 8.9,9,9,9 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 9 9 9 9 9 9 9 5,5 5,5 5,5 5,5 7 7 7 7 7 8 8 8 8 8 8 8 8 8 8 8 10,5 10,5 10,5 10,5 10,5 10,5 1 1 1 1 1 1 1 7 7 7 7 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 8,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 The hollow depth results from the number of clamping elements (max. -off) and the dimension = F - A Orderform: KTR 150 0 x 8 Type: Size of Size of inside diameter outside diameter 0

Technical data KTR 150 Dimensions Distance dimension A d x D B B 1 1 d 1 D 1 P O P S P A T F ax P w P N = P O + P S Clamping element [N] [N] [N] [Nm] [kn] [N/mm ] ~kg x 9,5,7,5,5,0,0,1 8,9 ** 000 000 0,7 80 5 0,001 7 x 10,5,7,5,5,0,0 7,1 9,9 ** 500 500 1,19 11 85 0,001 8 x 11,5,7,5,5,0,0 8,1 10,9 ** 500 500 5 1,5 11 8 0,0015 9 x 1,5,7,5,5,0,0 9,1 11,9 797 5 100 7 1,50 119 89 0,0017 10 x 1,5,7,5,5,0,0 10,1 1,9 70 897 1000 10,00 1 110 0,0018 1 x 15,5,7,5,5,0,0 1,1 1,9 7808 819 1000 11 1,80 110 88 0,001 1 x 1,5,7,5,5,0,0 1,1 15,9 7007 99 1700 1,0 10 97 0,00 1 x 18, 5,,5,5,5 5,5 1,1 17,9 11957 10 000,10 11 87 0,009 15 x 19, 5,,5,5,5 5,5 15,1 18,9 110 189 7000 5,0 111 88 0,005 1 x 0, 5,,5,5,5 5,5 1,1 19,9 178 15 7000,0 10 81 0,0055 17 x 1, 5,,5,5,5 5,5 17,1 0,9 1178 18 8500,10 10 90 0,0058 18 x, 5,,5,5,5 5,5 18,1 1,9 10 1870 000 7,70 10 9 0,001 19 x, 5,,5,5,5 5,5 19,,8 118 1881 000 0,0 111 88 0,0078 0 x 5, 5,,5,5,5 5,5 0,,8 19 191 000,0 110 88 0,008 x, 5,,5,5,5 5,5, 5,8 189 011 000 50,50 10 87 0,007 x 8, 5,,5,5,5 5,5, 7,8 87 5 000 8 5,70 118 101 0,008 5 x 0, 5,,5,5,5 5,5 5, 9,8 10190 810 7000 75,00 10 100 0,010 8 x, 5,,5,5,5 5,5 8, 1,8 1175 875 0000 90,0 115 101 0,009 0 x 5, 5,,5,5,5 5,5 0,,8 1011 9789 0000 100,70 111 95 0,01 x, 5,,5,5,5 5,5, 5,8 87 51 0000 10 7,50 117 10 0,010 5 x 0 7,5,5,5 5,5 5, 9,8 917 085 50000 10 9,10 115 101 0,017 x 7,5,5,5 5,5, 1,8 1910 90 500 17 9,80 10 10 0,00 8 x 7,5,5,5 5,5 8,,8 1517 8 0000 190 10,00 11 100 0,01 0 x 5 8,,5,5 5,5,5 0,,8 181 518 70000 0 11,50 11 10 0,0 x 8 8,,5,5 5,5,5, 7,8 178 55 70000 0 1,0 118 10 0,08 5 x 5 10 8,,5,5 5,5,5 5, 51,8 59 7751 110000 90 17,0 119 10 0,0 8 x 55 10 8,,5,5 5,5,5 8, 5,8 99 80058 110000 0 17,90 115 100 0,05 50 x 57 10 8,,5,5 5,5,5 50, 5,8 5995 8005 110000 70 18,80 11 10 0,07 55 x 10 8,,5,5 5,5,5 55, 1,8 5759 91 10000 580 1,10 118 105 0,050 5 x 1 10,,5,5 5,5 7,0 5,,8 7 11777 151000 78,0 10 105 0,07 0 x 8 1 10,,5,5 5,5 7,0 0, 7,8 887 1511 10000 80 8,00 119 105 0,07 x 71 1 10,,5,5 5,5 7,0, 70,8 0510 190 1000 9 9,70 10 107 0,077 5 x 7 1 10,,5,5 5,5 7,0 5, 7,8 51 1787 10000 1000 0,80 11 108 0,079 70 x 79 1 1,,5 5,0,5 7,5 70, 78,7 0 1597 00000 100 7,10 115 10 0,110 71 x 80 1 1,,5 5,0,5 7,5 71, 79,7 0 17957 11000 190 9,0 10 10 0,10 75 x 8 1 1,,5 5,0,5 7,5 75, 8,7 17 1787 0000 1500 0,00 11 10 0,10 80 x 91 17 15,0,0,5 8,0 80, 90,7 51 588 00000 100 5,50 11 10 0,190 85 x 9 17 15,0,0,5 8,0 85, 95,7 51 5758 1000 50 57,0 10 10 0,00 90 x 101 17 15,0,0,5 8,0 90, 100,7 51900 8100 0000 700 0,00 118 105 0,0 95 x 10 17 15,0,0,5 8,0 95, 105,7 515 87855 0000 00,0 10 107 0,0 100 x 11 1 18,7 5,0,0 7,0 9,0 100, 11,7 0 750 0000 00 8,00 119 105 0,80 110 x 1 1 18,7 5,0,0 7,0 9,0 110, 1,7 10058 9 50000 00 78,0 101 89 0,10 10 x 1 1 18,7 5,0,0 7,0 9,0 10, 1, 8019 79808 0000 5100 85,00 100 90 0,50 10 x 18 8 5, 5,0 7,0 9,0 11,0 10, 17, 9177 558 50000 8100 1,0 101 88 0,850 10 x 158 8 5,,0 7,0 9,0 11,0 10, 157, 8997 000 90000 900 1,0 101 89 0,910 150 x 18 8 5,,0 7,0 9,0 11,0 150, 17, 555 70000 11000 1,70 10 9 0,970 10 x 178 8 5,,0 7,0 9,0 11,0 10, 177, 800 7797 855000 1870 17,0 11 10 1,00 170 x 191 0 7,0 9,0 10,0 1,0 170,5 190,5 181 978 110000 1855 17,90 11 101 1,500 180 x 01 0 7,0 9,0 10,0 1,0 180,5 00,5 19 105750 100000 100,70 11 10 1,580 190 x 11 0 7,0 9,0 10,0 1,0 190,5 10,5 111751 1189 150000 00 5,70 119 107 1,80 00 x 8,8 7,0 9,0 11,0 1,0 00,, 1875 10755 1590000 1500 15,00 10 107,0 10 x 8,8 7,0 9,0 11,0 1,0 10,, 10000 189700 1590000 71 1,10 11 109,50 0 x 8,8 7,0 9,0 11,0 1,0 0,, 117900 155100 170000 791,90 10 109,90 0 x 57 9,5 7,0 10,0 1,0 1,0 0, 5, 18900 1851100 00000 707 11,90 11 108,80 0 x 7 9,5 7,0 10,0 1,0 1,0 0,, 10700 19900 090000 519 8,70 11 109,50 50 x 80 8 7,0 10,0 1,0 1,0 50, 79, 191000 9000 0000 55 18,00 11 108,80 0 x 90 8 7,0 10,0 1,0 1,0 0,8 89, 18500 8500 511000 550,70 11 108,80 70 x 00 8 7,0 10,0 1,0 1,0 70,8 99, 178000 000 00000 10 5,10 11 109,90 80 x 1 5 9 7,0 11,0 1,0 17,0 80,8 1, 07800 7900 000000 7971 51,0 11 108,70 90 x 5 9 7,0 11,0 1,0 17,0 90,8, 0700 88900 110000 7770 5,10 11 108,500 00 x 5 9 7,0 11,0 1,0 17,0 00,8, 15000 990000 05000 8 55,80 11 109,700 0 x 0 5 59 10,0 15,0 0,0 5,0 1 59 9000 88000 10000 11 71,00 11 108 10,900 0 x 80 5 59 10,0 15,0 0,0 5,0 1 79 75000 085000 0000 188 758,00 11 108 11,500 0 x 00 5 59 10,0 15,0 0,0 5,0 1 99 0000 0000 580000 19 801,0 11 109 1,00 80 x 0 5 59 10,0 15,0 0,0 5,0 81 19 70000 570000 80000 111 88,00 11 109 1,800 00 x 0 5 59 10,0 15,0 0,0 5,0 01 9 0000 800000 500000 17818 890,70 11 110 1,500 Clamping sets available from stock or in short term. Other sizes on request. Dimension of distance ring Necessary clamping force for clamping screws µ total = 0,1 ** Design with slot Transmittable torque or axial force Surface pressure between clamping elements Shaft Hub Weight Stock programme CLAMPEX KTR Precision Joints 1

KTR 00 With torsionally flexible ROTEX coupling 1 1 Assembly 1 Assembly ROTEX Size Pilot bore Ød Hub material Maximum KTR clamping d x D CLAMPEX KTR-00 Transmittable torques and axial force T[Nm] F ax [K N ] B Dimensions of ROTEX coupling I 1 E s b D H D D 1 d H L x 0 x 55 79 51 8 50 0 95 95 8 x 5 x 0 1197 8 8 5 8,5 1 105 105 51 55 x Steel 5 x 75 1 95 59 5 0 10 10 0 5 75 90 100 110 x x x 5 58 part 1 5 x 75 1 95 59 50 x 80 159 1 59 5 x 95 107 1 59 5 x 95 107 1 59 70 x 110 70 01 70 75 5,5 15 115 8 85 0 5 0 10 15 80 100 5 5,5 00 10 100 110 50 8 5 180 11 10 55,5 55 00 17 Length L > l 1 +E+B (clamping set) 15 58 GGG0 80 x 10 80 01 70 10 0 7 90 0 17 10 5 part 1 95 x 15 117 9 155 5 7,5 50 0 55 15 10 78 110 x 155 108 9 80 175 75 9 57 70 90 190 180 80 10 x 15 1910 5 80 195 85 10,5 0 5 0 KTR 00 Size d x D Length B Transmittable torques and axial force T[Nm] F ax [K N ] Clamping screws DIN 91-1.9 z x M T a [Nm] KTR 00 Size d x D Length B Transmittable torques and axial force T[Nm] F ax [K N ] Clamping screws DIN 91-1.9 z x M T a [Nm] KTR 00 Size d x D Length B Transmittable torques and axial force T[Nm] F ax [K N ] Clamping screws DIN 91-1.9 z x M T a [Nm] 0 x 7 8 51 51 xm 17 x 7 8 5 51 xm 17 x 50 8 1 51 xm 17 5 x 50 8 1 51 xm 17 8 x 55 8 718 51 xm 17 0 x 55 8 79 51 xm 17 x 0 8 109 8 8xM 17 5 x 0 8 1197 8 8xM 17 8 x 5 8 199 8 8xM 17 0 x 5 8 18 8 8xM 17 x 75 59 1990 95 xm8 1 5 x 75 59 1 95 xm8 1 8 x 80 59 0 1 8xM8 1 50 x 80 59 159 1 8xM8 1 55 x 85 59 75 1 8xM8 1 0 x 90 59 791 1 8xM8 1 5 x 95 59 107 1 8xM8 1 70 x 110 70 70 01 8xM10 8 75 x 115 70 75 01 8xM10 8 80 x 10 70 80 01 8xM10 8 85 x 15 70 1059 51 10xM10 8 90 x 10 70 118 51 10xM10 8 95 x 15 117 9 10xM10 8 Further details see page 19 Other coupling combination RADEX-N NANA 1 with external clamping set KTR 0 and KTR 0 KTR 0 KTR 0 Further details about the external clamping set KTR 0 and KTR 0 are shown on page 10-15.

Series on request SPH Clamping sleeve Self-centering Fast assembly and disassembly with one screw only Suitable for hub dimensions Applications: sprockets, pulleys that are assembled to the shaft end KTR 01 Self-centering, short design Clamping set for high load Specifically suitable for vibratory torques Typical applications: flywheels, belt drums Smaller dimensions than with KTR 00 Please order our dimension sheet No. M 799 KTR 15, KTR 15.1 KTR 15 KTR 15.1 Not self-centering, Self-centering, Short design Long design Clamping set for applications with low demands Very easy assembly Please order our dimension sheet No. M 7700 CLAMPEX KTR Precision Joints KTR 700 Rigid coupling Rigid, backlash-free torque transmission Well-aligned, bending and torsionally stiff shaft connection Shaft misalignment cannot be compensated Please order our dimension sheet No. M 7701

Calculation For a properly working CLAMPEX shaft-hub-connection the following technical details should be taken into account. Please contact us in case you have tolerances different from the table below. Type d d w Shaft diameter Diameter of hub bore Surface roughness Concentricity tolerance tolerance [µm] (applies for the clamping set only) KTR 50 h8 H8 Rz 1 0,0 0,0 KTR 00 h8 H8 Rz 1 0,0 0,0 KTR 01 h8 H8 Rz 1 0,0 0,0 KTR 0 h8 H8 Rz 1 0,0 0,0 KTR 0 h8 H8 Rz 1 0,0 0,0 KTR 5 h8 H8 Rz 1 0,0 0,0 KTR 100 h11 H11 Rz 1 1) KTR 105 h9 H9 Rz 1 0,0 0,0 KTR 150 up to 8 h H7 Rz 1) KTR 150 bigger than 8 h8 H8 Rz 1) KTR 00 h8 H8 Rz 1 0,0 0,0 KTR 0 1-15>150 H7/h > H7/g H7/f7 Rz 1 0,0 0,0 KTR 0 18-0 j H Rz 1 0,0 0,0 KTR 0 1-50 h H Rz 1 0,0 0,0 KTR 0 51-80 g H Rz 1 0,0 0,0 KTR 0 81-500 g H7 Rz 1 0,0 0,0 1) Depending on the centering of the hub or shafts or the component and accuracy of assembly, respectively. Resulting torque T R The transmittable torque T T R always has to exceed the highest torque peak T B which may arise in the connection positions. The torque peaks arising during the acceleration of electric motors have to be considered. ] Fa d T T R T B + [ [Nm] Transmittable axial force F ax The maximum transmittable axial force F ax which is mentioned in the tables has to be reduced accordingly in case of additional torque transmission. F ax T = [KN] d Calculation of the outside diameter of the hub D N The required outside diameter of the hub D N depends on the cross section of the hub, the shape of the hub and the apparent yield point of the hub material. In order to facilitate the calculation the table on page 5 shows some figures by the help of which D N can be determined. Example: Shaft diameter d = 50 mm Hub material: GGG 0 Apparent yield point of material 0, = 50 N/mm Selected: CLAMPEX clamping set KTR100 with d x D = 50 mm x 80 mm and p N = 19 N/mm page 9 approximate value from table on page 5: pn = 150 N/mm selected design see page 5. C = 0, (value C of hub shape) figure as per table 1, D N = D x 1, = 80 mm x 1, = 11,8 mm Outside diameters of hubs which cannot be calculated based on the table are calculated with the following formula: N0, + p N C DN D N0, p N C For clamping connections with hollow shafts the required inside diameter of the hollow shaft diw is calculated with the following formula: d d W0, p W 0,8 iw W0, Tangential tension on the inside diameter of hub tin p N (1 + C N ) C [N/mm ] (1 C N ) Tangential tension on the inside diameter of shaft tiw p W [N/mm ] (C W 1) N0, = Apparent yield point of the hub material [N/mm ] C = Value C of hub shape (see picture on page 5) P N = Perm. surface pressure of clamping set/hub [N/mm ] D = Outside diameter of the clamping set T = Transmittable torque [Nm] T R = Resulting transmittable torque [Nm] T B = Operating torque to be transmitted [Nm] L/L 1 = Hub length W0, = Apparent yield point of the shaft material [N/mm ] P W = Perm. surface pressure of clamping set/shaft [N/mm ] d = Inside diameter of the clamping set C W = d iw / d C N = D / D N F a = Axial force arising during operation [N] F ax = Maximum transmittable axial force [N] = Prestressed force [N] F V