Update Manual. Manufacturing, Inc. 7 & 10 End Wheel No-Till Clutch Linkage. P.O. Box 218 Assaria, Kansas Effective 5/3/ M

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Transcription:

Update Manual 7 & 10 End Wheel No-Till Clutch Linkage Manufacturing, Inc. P.O. Box 218 Assaria, Kansas 67416 Effective 5/3/96 152-156M

General Information General Information Important Notice Great Plains Manufacturing, Inc. provides this publication as is without warranty of any kind, either express or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product at all times in the future. Printed in the United States of America. For your convenience, record your Model Number and the Date Purchased in the spaces provided below. Have this information before you when calling Great Plains Manufacturing, Inc. This Operator s Manual applies to No-Till Drill Clutch Linkage Update Kit for: Description 36 Drill 7 Seed Clutch Update 152-151A 7 Fert. NG Clutch Update 152-152A 10 Seed Clutch Update 152-154A 10 Fert. & NG Clutch Update 152-155A Owner s Information Name: Address City State Zip Phone Model Number Date Purchased Phone Name of Dealership Dealer s Name Address City State Zip 7 & 10 End Wheel No-Till Clutch Linkage 152-156M Great Plains Mfg., Inc. 5/3/96

Using this Manual Table of Contents Introduction............................... 1 Using this Manual........................... 1 Section 1 Safety Rules....................... 2 Section 2 Assembly & Set-Up................. 2 Torque Values Chart...................... 2 Before You Start......................... 3 Old 7 Clutch Linkage Disassembly........... 3 New 7 Clutch Linkage Assembly............ 4 Before You Start......................... 5 Old 10 Clutch Linkage Disassembly.......... 5 New 10 Clutch Linkage Assembly........... 6 Section 3 Parts Illustrations................... 8 7 Clutch Linkage Update Assembly........... 9 10 Clutch Linkage Update Assembly......... 11 Introduction This manual has been prepared to instruct you in the safe and efficient operation of your Clutch Linkage Update Kit. Read and follow all instructions and safety precautions carefully. The parts on your Clutch Linkage Update Kit have been specially designed and should only be replaced with genuine Great Plains parts. Therefore, should your Clutch Linkage Update Kit require replacement parts go to your Great Plains Dealer. The right hand and left hand as used throughout this manual is determined by facing in the direction the machine will travel when in use unless otherwise stated.! The SAFETY ALERT SYMBOL indicates that there is a potential hazard to personal safety involved and extra safety precautions must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment; hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. Watch for the following safety notations throughout your Operators Manual:! DANGER! Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.! WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.! CAUTION! Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTE: Indicates a special point of information which requires your attention. IMPORTANT: Indicates additional information is provided that is necessary to prevent possible damage to the equipment only. Using this Manual For your safety and to help in developing a better understanding of your equipment we highly recommend that you read the operator sections of this manual. Reading these sections not only provides valuable training but also familiarizes you with helpful information and its location. The parts sections are for reference only and don t require cover to cover reading. After reviewing the manuals store them in a dry, easily accessible location for your future reference. 5/3/96 Great Plains Mfg., Inc. 7 & 10 End Wheel No-Till Clutch Linkage 152-156M -2

Section 2 Assembly & Set-Up Section 1 Safety Rules Most accidents are the result of negligence and carelessness, usually caused by failure of the operator to follow simple but necessary safety precautions. The following safety precautions are suggested to help prevent such accidents. The safe operation of any machinery is a big concern to consumers and manufacturers. Your Clutch Linkage Update Kit have been designed with many builtin safety features. However, no one should operate this product before carefully reading this Operators Manual. General Operation & Repair 1. DO NOT exceed 20 mph transport speed. 2. Areas of this drill can be dangerous and can cause bodily harm if not properly used or guarded. Stay away from Torque Values Chart for Common Bolt Sizes Bolt Size (Inches) Bolt Head Identification Grade 2 Grade 5 Grade 8 Section 2 Assembly & Set-Up in-tpi 1 N m 2 ft-lb 3 N m ft-lb N m ft-lb mm x pitch 4 N m ft-lb N m ft-lb N m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11 5/16-18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27 5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29 3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97 1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450 7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665 7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550 1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710 1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220 1 1/4" - 12 750 555 1680 1240 2730 2010 1 3/8" - 6 890 655 1990 1470 3230 2380 1 3/8" - 12 1010 745 2270 1670 3680 2710 1 1/2" - 6 1180 870 2640 1950 4290 3160 1 1/2" - 12 1330 980 2970 2190 4820 3560 equipment when it is in operation! 3. Before working on, servicing or making adjustments on the drill, ALWAYS disengage power, shut off engine, make sure all moving parts have stopped, and all pressure in the system is relieved. 4. Escaping fluid under pressure can have sufficient force to penetrate the skin. Check all hydraulic lines and hoses before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this kind of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result. Bolt Size (Metric) 1 in-tpi = nominal thread dia. in inches-threads per inch 2 N m = newton-meters 3 ft-lb= foot pounds Bolt Head Identification 5.8 8.8 10.9 Class 5.8 Class 8.8 Class 10.9 4 mm x pitch = nominal thread dia. in millimeters x thread pitch -1 7 & 10 End Wheel No-Till Clutch Linkage 152-156M Great Plains Mfg., Inc. 5/3/96

Assembly Before You Start Read and understand the owners manual for your Clutch Linkage Update Kit. A basic understanding of how the kit works will aid in the assembly, setup and operation of your drill. Before attempting to assemble the Clutch Linkage Update Kit, use the following as a checklist. Having all the needed parts and equipment readily at hand will speed up your assembly task and will make the job as safe as possible. Check for all kit components and hardware. If a bolt, pin or other component has been removed, or if you are unsure about where it is used, refer to the parts section of this manual to identify it. Old 7 End Wheel No-Till Clutch Linkage Disassembly Refer to Figure 2-1: Start by disassembling the clutch linkage. Unbolt the clutch shaft from the shaft supports, but leave the clutch assembly together. Refer to Figure 2-1 for what will not be used. After all the linkage is disassembled, torch off the clutch mounting tab and the clutch lever bracket from the hanger sub-weldment. 13803 Old 7 End Wheel No-Till Disassembly Figure 2-1 Parts Not Used Figure 2-2 13802 5/3/96 Great Plains Mfg., Inc. 7 & 10 End Wheel No-Till Clutch Linkage 152-156M 0

Assembly New 7 End Wheel No-Till Clutch Linkage Assembly Refer to Figure 2-1: Sliding the inside retaining washers (#22) and the pivot bushing (#8) onto the clutch rod weldment (#21). Then insert this assembly into the clutch rod support (#3) and add the pivot tube (#9), push arm (#5), outside retaining washers (#22) and cotter pins (#23) as shown. Fasten the clutch rod support (#3) to the hanger using 5/16"-18 x 1" bolts (#13), 5/16 washers & nuts, (#14,18,19) and a 3/8" x 1 1/4" bolt (#12) and 3/8" hardware (#16,21). NOTE: The push arm (#5) must be in line with the arm on the clutch rod (#2). Attach the clutch arm (#6) to the mount tab on the gauge wheel and the clutch rod push arm (#5) using 3/8-16 lock nuts (#15). Fasten the clutch tab (#10) to the clutch slide plate using 3/8"-16 x 1" bolts (#11) with 3/8-16 Nylock nuts (#17). NOTE: Assemble the clutch tab adjustment (#7) with the ear of the clutch tab (#10) in the adjustment slot. Add the clutch tab adjustment (#7) to the clutch rod support (#3) using 3/8"-16 x 1 1/4" bolts (#12) and 3/8" hardware (#16,20,21) but do not fully tighten. Attach the link pull arm (#4) to the clutch and to the clutch rod (#2) with a 3/8"-16 Nylock nut (#15). Adjust the tab plate (#7) to correctly engage/disengage the clutch assembly during normal field operations. This can be done by raising and lowering the hydraulics and carefully watching the engaging/disengaging of the clutch. After it is adjusted, tighten the adjustment plate (#7) in place. 13804 New 7 End Wheel No-Till Clutch Linkage Assembly Figure 2-3 1 7 & 10 End Wheel No-Till Clutch Linkage 152-156M Great Plains Mfg., Inc. 5/3/96

Assembly Before You Start Read and understand the owners manual for your Clutch Linkage Update Kit. A basic understanding of how the kit works will aid in the assembly, setup and operation of your drill. Before attempting to assemble the Clutch Linkage Update Kit, use the following as a checklist. Having all the needed parts and equipment readily at hand will speed up your assembly task and will make the job as safe as possible. Check for all kit components and hardware. If a bolt, pin or other component has been removed, or if you are unsure about where it is used, refer to the parts section of this manual to identify it. Old 10 End Wheel No-Till Clutch Linkage Disassembly Refer to Figure 2-4: Start by disassembling the clutch linkage. Unbolt the clutch shaft from the shaft supports, but leave the clutch assembly together. Refer to Figure 2-5 for what will not be used. After all the linkage is disassembled, torch off the clutch mounting tab and the clutch lever bracket from the hanger sub-weldment. 13805 Old 10 End Wheel No-Till Disassembly Figure 2-4 Parts Not Used Figure 2-5 13806 5/3/96 Great Plains Mfg., Inc. 7 & 10 End Wheel No-Till Clutch Linkage 152-156M 2

Assembly New 10 End Wheel No-Till Clutch Linkage Assembly Refer to Figure 2-6: Attach the clutch mounting plate (#8) to the bottom of the hanger sub-weldment using the existing hardware that fastens the gearbox on. Then fasten the clutch rod support (#5) to the hanger using 5/16"-18 x 1" bolts (#13), 5/16" washers, & nuts.(#14,18,22). Preassemble the clutch rod weldment (#4), and inside cotter pin (#23). Slide the inside retaining washers (#21) & pivot bushing (#7) onto the clutch rod. Insert this assembly into the hole of the mounting plate (#8) and rod supports (#5). Hold this in place with a retaining washer (#21) and cotter pin (#23). Slip the clutch rod spacer (#9) over the outside end of the clutch rod and through the support plate. Retain it in place with the rod push arm, (#2) retaining washer (#21) and cotter pin (#23). NOTE: The push arm (#2) must be in line with the arm on the clutch rod (#4). Fasten the clutch tab (#10) to the clutch slide plate using 3/8"-16 x 1" bolts (#11) with 3/8"-16 Nylock nuts (#17). NOTE: Assemble the clutch tab adjustment (#6) with the ear of the clutch tab (#10) in the adjustment slot. 13807 New 10 End Wheel No-Till Clutch Linkage Assembly Figure 2-6 Add the clutch tab adjustment (#6) to the clutch mounting plate (#8) using 3/8"-16 x 1 1/4" bolts (#12) and 3/8" hardware (#16,19,20) but do not fully tighten. Attach the link pull arm (#1) to the clutch and to the clutch rod (#4) with a 3/8"-16 Nylock nut (#17). Adjust the tab plate (#6) to correctly engage/disengage the clutch assembly during normal field operations. This can be done by raising and lowering the hydraulics and carefully watching the engaging/disengaging of the clutch. After it is adjusted, tighten the adjustment plate (#6) in place. 3 7 & 10 End Wheel No-Till Clutch Linkage 152-156M Great Plains Mfg., Inc. 5/3/96

Notes: 5/3/96 Great Plains Mfg., Inc. 7 & 10 End Wheel No-Till Clutch Linkage 152-156M 4

Section 3 7 EWNT Clutch Linkage Update Assembly 13804 5 7 & 10 End Wheel No-Till Clutch Linkage 152-156M Great Plains Mfg., Inc. 5/3/96

Section 3 7 EWNT Clutch Linkage Update Assembly Ref. Part No. Part Description 1. 123-832H Slotted Idler Arm 1/2" x 2 13/16" 2. 152-143H 7' Clutch Rod 3. 152-144H 7' Clutch Rod Support 4. 152-145H 7' Clutch Link Pull Arm 5. 152-147H 7' & 10' Clutch Rod Push Arm 6. 152-149H 7' & 10' Clutch Arm Seed Only 152-148H 7' & 10' Clutch Arm Fertilizer, NG 7. 152-305D 7' & 10' Clutch Tab Adjust 8. 152-306D Clutch Rod Pivot Bushing 9. 152-308D Clutch Rod Spacer 10. 152-262D Clutch Engage Arm 11. 802-017C Bolt, Hex Head 3/8"-16 x 1" Long 12. 802-079C Bolt, Hex Head 3/8"-16 x 1 1/4" Long 13. 802-159C Bolt, Hex Head 5/16"-18 x 1" Long 14. 803-008C Nut, Hex 5/16"-18 15. 803-013C Nut, Lock 3/8"-16 16. 803-014C Nut, Hex 3/8"-16 17. 803-078C Nut, Lock 3/8"-16 Nylon Insert 18. 804-009C Washer, Lock Spring 5/16" 19. 804-010C Washer, Flat 5/16" USS 20. 804-012C Washer, Flat 3/8" SAE 21. 804-013C Washer, Lock Spring 3/8" 22. 804-031C Washer, Retaining 23. 805-019C Pin, Cotter 5/32" x 1" Long 5/3/96 Great Plains Mfg., Inc. 7 & 10 End Wheel No-Till Clutch Linkage 152-156M 6

Section 3 10 EWNT Clutch Linkage Update Assembly 13807 7 7 & 10 End Wheel No-Till Clutch Linkage 152-156M Great Plains Mfg., Inc. 5/3/96

Section 3 10 EWNT Clutch Linkage Update Assembly Ref. Part No. Part Description 1. 152-146H 10' Clutch Link Pull Arm 2. 152-147H 7' & 10' Clutch Rod Push Arm 3. 152-149H 7' & 10' Clutch Arm Seed Only 152-148H 7' & 10' Clutch Arm Fertilizer & Native Grass 4. 152-150H 10' Clutch Rod 5. 152-297D 10' Clutch Rod Support Mount 6. 152-305D 7' & 10' Clutch Tab Adjust 7. 152-306D Clutch Rod Pivot Bushing 8. 152-307D 10' Clutch Tab Adj Mount 9. 152-308D Clutch Rod Spacer 10. 152-262D Clutch Engage Arm 11. 802-017C Bolt, Hex Head 3/8"-16 x 1" Long 12. 802-079C Bolt, Hex Head 3/8"-16 x 1 1/4" Long 13. 802-159C Bolt, Hex Head 5/16"-18 x 1" Long 14. 803-008C Nut, Hex 5/16"-18 15. 803-013C Nut,Lock 3/8"-16 16. 803-014C Nut, Hex 3/8"-16 17. 803-078C Nut, Lock 3/8"-16 Nylon Insert 18. 804-009C Washer, Lock Spring 5/16" 19. 804-012C Washer, Flat 3/8" SAE 20. 804-013C Washer, Lock Spring 3/8" 21. 804-031C Washer, Retaining 22. 804-036C Washer, Flat 5/16" SAE 23. 805-019C Pin, Cotter 5/32" x 1" Long 5/3/96 Great Plains Mfg., Inc. 7 & 10 End Wheel No-Till Clutch Linkage 152-156M 8

Great Plains Manufacturing, Inc. Corporate Offices: PO. Box 218 Assaria, Kansas 67416 USA Phone (913) 667-4755 FAX (913) 667-2055