Clutch Installation Case IH 1200 row unit

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Ag Leader Technology SeedCommand NOTE: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity 4 row clutch installation kit Case IH 1200 Model year 2007+ 4100584 1 Carriage bolt 1/4 in. x 1 in. 2002021-25100 12 Hex nylock nut 1/4 in. 2002055-25 12 Flat washer 1/4 in. 2002071-25 12 Hex head capscrew 3/8 in. x 2-1/4 in. 2002003-38225 8 Hex nylock nut 3/8 in. 2002055-38 20 Carriage bolt 5/16 in. x 4 in. 2002021-31400 8 Carriage bolt 3/8 in. x 1 3/4 in. 2002021-38175 8 Hex nylock nut 5/16 in. 2002055-31 8 Spacer 3/8 in. ID x 5/8 in. OD x 1 in. long 4001606 16 Flat washer 3/8 in. 2002071-38 76 Washer 1-1/2 in. O.D. x 11/32 in. I.D. x.078 in. 2002221 4 Output chain Case IH (4 chains per package) 4001700 1 Input chain Case IH (4 chains per package) 4001699 1 Idler Case planter 4002007 4 Spacer 3/8 in. ID x 5/8 in. OD x 1-1/2 in. long 4001449 4 Spacer 3/8 in. ID x 5/8 in. OD x 2 in. long 4002054 4 Hex head capscrew 3/8 in. x 5 in. 2002003-38500 4 Washer 1-1/2 in. OD x 11/32 in. ID 2002221 4 Drill bit 9/32 in. 2001036-281 1 Transfer punch 11-32 in. 2001003-34 1 Drill Template Case IH 1200 4001714 1 PN: 2005942 January 2017 Rev D 1

SeedCommand Ag Leader Technology This page intentionally left blank 2 January 2017 Rev D

Ag Leader Technology SeedCommand Important Notices Please carefully follow these step-by-step instructions. If you have questions, contact Ag Leader Technology at 515-735-7000 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment facing forward. Signal words (DANGER, WARNING, CAUTION and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death. Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. CAUTION Indicates practices that may result in property damage, but do not involve personal injury. NOTE The preferred signal word to address practices not involving property damage, or personal injury. Section Contents Item Page Preliminary Installation Requirements 4 Layout for Single Module Clutch System 5 Layout for Double Module Clutch System 6 Layout for Triple Module Clutch System 7 Installing Clutch and Output Chain 8 Installing Bearing Hanger Spacer Washers on Drill Shaft 12 Installing Chain Tensioner, Idler pulley, and Input Chain 13 PN: 2005942 January 2017 Rev D 3

SeedCommand Ag Leader Technology Preliminary Installation Requirements Implement must be lowered to ground or resting on hydraulic safety stops before beginning installation. Do not rely on hydraulic system alone to support implement. Hydraulics can fail resulting in serious injury or death. Read these instructions completely before beginning installation. They cover multiple clutch setups, so a thorough understanding is essential before beginning. Pay particular attention to Figures 1, 2 & 3. They may help to clarify any questions that arise about the installation. 4 January 2017 Rev D

Ag Leader Technology SeedCommand Layout for Single Module Clutch System Figure 1. Single Module Layout PN: 2005942 January 2017 Rev D 5

SeedCommand Ag Leader Technology Layout for Double Module Clutch System Figure 2. Double Module Layout 6 January 2017 Rev D

Ag Leader Technology SeedCommand Layout for Triple Module Clutch Systems Figure 3. Triple Module Layout PN: 2005942 January 2017 Rev D 7

SeedCommand Ag Leader Technology Installing Clutch and Output chain Step-by-Step Procedure Required Parts: Part Number: (1) clutch 4001624 (3) Carriage bolt 1/4 in. x 1 in. 2002021-25100 (3) Hex nylock nut 1/4 in. 2002055-25 (3) Flat washer 1/4 in. 2002071-25 (10) Flat washer 3/8 in. 202071-38 (2) Carriage bolt 3/8 in. x 1-3/4 in. 2002021-38175 (2) Hex nylock nut 3/8 in. 2002055-38 (1) Drill bit 9/32 in. 2001036-281 (1) Transfer punch 11/32 in. 2001003-34 (1) Output chain 4001700 (1) Drill template Case IH 1200 4001714 (Above quantities are for one row unit) 1. Remove seed hopper and seed meter assembly from row unit. 2. Find connecting link on seed meter drive chain and remove outer retaining clip. Next remove tension from chain by pressing top of chain tensioner down and remove chain from seed meter drive sprocket. Finally remove connecting link and remove chain from row unit. 3. Remove chain tensioner assembly and chain idler from row unit. All pieces from chain tensioner assembly and chain idler will be reused in later steps except for the through bolts and retaining nuts. (See Figure 4.) Chain tensioner assembly and chain idler 4. Find template included in kit. Install template on inside of row unit as shown in Figure 5. 5. Using supplied center punch; mark three holes in row unit. Remove template. 8 January 2017 Rev D Figure 4: Case IH OEM Chain Tensioner and Idler Assembly

Ag Leader Technology SeedCommand 6. Using drill and supplied 9/32 in. stubby drill bit, drill out holes that were marked in previous step. After holes have been drilled, check to see if any burrs are left and remove as necessary. Figure 5: Drill template installed inside of row unit Note: Align bottom of template with bottom of row unit side. Align left side of template with right side of seed meter drive sprocket mounting bracket as shown in Figure 5. 7. Install clutch on inside of row unit using 1/4 in. x 1 in. carriage bolt, 1/4 in. washer and 1/4 in. lock nut. Do not tighten nuts at this time. PN: 2005942 January 2017 Rev D 9

SeedCommand Ag Leader Technology 8. Remove two (2) bolts and two (2) nuts from seed meter sprocket mounting bracket. Install two (2) 3/8 in. x 1-3/4 in. carriage bolts into same holes. NOTE Bulk Fill - Install five (5) 3/8 in. flat washers on each bolt then re-install seed meter drive sprocket. With bolts tight measure the width of the installed washer stack and then remove that amount from the tangs on the drive sprocket as shown in Figure 6. The amount removed should be about 3/8in. Seed Boxes CAUTION Less than (5) 3/8 in. flat washers may be required for proper chain clearance. Install five (5) 3/8 in. flat washers on each bolt then re-install seed meter drive sprocket. Hang the short chain on the gear as shown in Figure 6. Place the seed meter onto the row unit to insure that the chain does not make contact with the seed box. If the chain hits the box then remove an equal number of washers from each bolt until the chain clears. With bolts tight measure the width of the installed washer stack and then remove that amount from the tangs on the drive sprocket as shown in Figure 6. 9. Reinstall seed meter and check for clearance between tangs on seed meter drive sprocket and cog gears of seed meter. If tangs interfere with seed meter cogs, remove additional material from tangs. See Figure 7. for proper engagement. 10. Install output chain on seed meter sprocket and inside sprocket of clutch. Tighten chain by sliding clutch towards front of row unit and tighten three (3) nuts that attach clutch to row unit. DO NOT over tighten chain. The chain should have 1/4 in. of play midway between the two sprockets as shown in Figure 6. 10 January 2017 Rev D

Ag Leader Technology SeedCommand ¼ play when chain is properly tensioned Remove material from end of each tang Figure 6: clutch with output chain installed Figure 7: Seed meter sprocket tang and cog gears. PN: 2005942 January 2017 Rev D 11

SeedCommand Ag Leader Technology Installing Bearing Hanger Spacers on Drill Shaft Required Parts: Part Number: (2) Hex head capscrew 3/8 in. x 2-1/4 in. 2002003-38225 (2) Hex nylock nut 3/8 in. 2002055-38 (4) Flat washer 3/8 in. 2002071-38 (2) Spacer 3/8 in. ID x 5/8 OD x 1in. 4001606 (Above quantities are for one row unit) Step-by-step Procedure 1. Remove two (2) bolts and two (2) nuts from bearing hanger on drill shaft. Slide bearing hanger towards inside of row unit and out of the way. 2. Install two (2) 3/8 in. x 2-1/4 in. bolts with one (1) 3/8 in. washer installed on each bolt from outside of planter frame through holes where previous bolts were removed. 3. Install one (1) 3/8 in. washer and one (1) 3/8 in. ID x 5/8 in. OD x 1in. spacer onto each bolt from inside of row unit as shown in Figure 8. Slide bearing hanger into position and install 3/8 in. locknuts and tighten. 12 January 2017 Rev D

Ag Leader Technology SeedCommand Installing Chain Tensioner, Idler and Input Chain Step-by-step Procedure Required Parts: Part Number: (2) Carriage bolt 5/16 in. x 4 in. 2002021-31400 (2) Hex nylock nut 5/16in. 2002055-31 (2) Spacer 3/8 in. ID x 5/8 in. OD x 1 in. long 4001606 (2) Flat washer 3/8 in. 2002071-38 (1) Flat washer 1- ½ in. OD x 11/32 in. ID x.078 in. 2002221 (1) Input chain Case IH 4001699 (1) Idler Case planter 4002007 (1) Spacer 3/8 in. ID x 5/8 in. OD x 1-1/2 in. long 4001449 (1) Spacer - 3/8 in. ID x 5/8 in. OD x 2 in. long 4002054 (1) Hex head capscrew 3/8 in. x 5 in 2002003-38500 (Above quantities are for one row unit) 1. Install 5/16 in. x 4 in. bolts through original holes for chain tensioner and idler from outside of row unit frame. 2. Install hardware onto bolt for chain tensioner in the order shown in Figure 9 and then tighten 5/16 in. nut. Spring orientation is shown in Figure 13. 3. Install a 1 in. spacer and OEM hardware on idler bolt. Install 5/16 in. nylock nut and tighten. 4. Install one (1) 3/8 in. washer onto 3/8 in. x 5 in. hex head bolt. Install bolt through lower hole on row unit stop shown in Figure 11. Next install hardware onto bolt as shown in Figure 10 and tighten 3/8 in. nut. 5. Install input chain in the orientation shown in Figure 12. Input chain comes pre-assembled. Chain MUST be disassembled before it can be installed on row unit. 6. Reinstall seed hopper and seed meter assembly. Repeat procedure for additional row units. PN: 2005942 January 2017 Rev D 13

SeedCommand Ag Leader Technology 5/16 in. x 4 in. carriage bolt Flat washer 1- ½ in. OD x 11/32 in. ID x.078 in. OEM spacer OEM washer Spacer 3/8 in. ID x 5/8 in. OD x 1 in. long OEM spring OEM tensioner block Hex nylock nut 5/16 in. Figure 9: Chain tensioner hardware installation order 3/8 in x 5 in bolt w/ 3/8 in washer 3/8 in washer Spacer 3/8 in ID x 5/8 in OD x 1-1/2 in long 3/8 in washer Spacer 3/8 in ID x 5/8 in OD x 2 in long Idler pulley 3/8 in nylock nut Figure 10: Chain idler installation order 14 January 2017 Rev D

Ag Leader Technology SeedCommand Install 3/8 in x 5 in bolt from outside of planter through hole Figure 11: Auxiliary idler location Figure 12: Input chain orientation PN: 2005942 January 2017 Rev D 15

SeedCommand Ag Leader Technology Spring tang end Spring C clip end Figure 13: Chain tensioner spring orientation Revision History Date Revision Initials Changes Feb. 2009 A TGI - Production release Dec. 2009 B TGI - Added kit P/N 4100802 for Pre2007 MY planter Nov. 2013 C BB - Modified OEM sprocket grinding procedure Jan. 2017 D JAC - Removed kit P/N 4100802 for Pre2007 MY Planter 16 January 2017 Rev D