www.sany.com.cn Quality Changes the World Add: SANY Industrial Region, Beiqing Road, Huilongguan, Changping District, Beijing Zip code: 102206 Customer support: 0086-10-80727122 Fax: 0086-10-80727043 Website: http//:www.bjsany.com Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. Final data and configuration are according to contract or real rig. The price varies according to the configuration. SANY SH-series Hydraulic Diaphragm Wall Grab The copyright is reserved by SANY, and any content is forbidden to be used for other purpose without written permission of SANY. China print No.: BZIDX0301EN(09-08)-SH350/400/500
Content SH350 Technical Data P1 Chassis P5 Major Components P8 Technical Data P2 Engine P6 Working Equipment P9 C Technical Data P3 Hydraulic System P7 SH500 Technical Data P4 Control System P7 P10 Certificate P10 P11-12
SH3 50 SH350 Technical Data Technical Data nthe advanced super strength, large torque, electric control, direct spraying, turbocharged and inter-cooling CAT C7 engine meets EU stage III with high reliability and low fuel cost. nthe power of engine matches hydraulic system perfectly, which makes machine perform the maximum work efficiency. nreliable, high-performance and world-famous hydraulic system and components. nperfect CAN-BUS. ngrab with advanced adjustment device to ensure trench precision. nhydraulic winding system is more compact in structure than traditional mechanical winding system, which greatly reduces dismounting and maintenance time and improves working efficiency. nadvanced alarm system, fault detection system, sounding system, touch-bottom protection system and adjustment system. nhigh-resolution and multi-functional large screen displays operating data. In addition, it can calculate, record and save excavating process. ntwo kinds of grabs are supplied to meet user's need. nthe advanced super strength, large torque, electric control, direct spraying, turbocharged and inter-cooling Cummins QSL9-C325 engine with high reliability and low fuel cost, which meets EU stage III. nthe power of engine matches hydraulic system perfectly, which makes machine perform the maximum work efficiency. nreliable, high-performance and world-famous hydraulic system and components. nperfect CAN-BUS. ngrab with advanced adjustment device to ensure trench precision. nhydraulic winding system is more compact in structure than traditional mechanical winding system, which greatly reduces dismounting and maintenance time and improves working efficiency. nadvanced alarm system, fault detection system, sounding system, touch-bottom protection system and adjustment system. nhigh-resolution and multi-functional large screen displays operating data. In addition, it can calculate, record and save excavating process. nprovide working equipment and bracket suitable for mall-space construction on the reservoir top. nprovide working equipment and bracket suitable for mall-space construction on the reservoir top. Excavation thickness Rope suspended hydraulic grab Main parameters 600/800/1000 mm(standard )1200mm(optional) Excavation length Excavation depth 2800 mm ( 9 2 ) 60 m (197 ft) SH350 Rope suspended hydraulic grab Main parameters Excavation thickness 300/400/500/600/800/1000 mm 1200mm (optional ) Excavation length 2800 mm ( 9 2 ) Excavation depth 60 m (197 ft) Grab capacity 0.7-1.4 m³ (154-308 gal) Grab weight 11.7-15.3 t (11.5-15.1 long ton) Full load weight 13-18 t (12.8-17.7 long ton) Transport dimensions(l W H) 11680 3000 3400 mm/38.3 9.8 11.1 ft Total weight 60 t (59.1 long ton) Working performance Cylinder force 1032 kn (30MPa) / 232003 lbf (4351 psi) Opening time 6.0 sec Closing time 6.4 sec Fully loaded lifting speed Vacant grab lowering speed Max. swing speed 3 rpm Max. excavation reach 5 m (16.4 ft) Hydraulic system Main pump+auxiliary pump (A4VG28) 2+1pump System pressure 34.3 MPa (4975 psi) Grab capacity 0.9-1.8 m³ (31.8-63.6 ft³) Grab weight 14.5-16.5 t (14.3-16.2 long ton) Full load weight 16.2-19.5 t (15.9-19.2 long ton) Transport dimensions(l W H) 11680 3190 3470 mm (38.3 10.5 11.4 ft) Total weight 70 t (68.9 long ton) Working performance Cylinder force 1032 kn (30MPa) / 232003 lbf (4351 psi) Opening time 5.4 sec Closing time 5.7 sec Fully loaded lifting speed 35 m/min (1.3 mph) Vacant grab lowering speed 35 m/min (1.3 mph) Max. swing speed 3 rpm Max. excavation reach 5 m (16.4 ft) Hydraulic system Main pump+auxiliary pump (A4VG28) 2+1 pump System pressure 32 MPa (4641 psi) Continuous working pressure 30 MPa (4351 psi) Winch system Main winch single pull 210 kn (47210 lbf) Main winch line speed 70/35 m/min (2.6/1.3 mph) Grab pull force 400 kn (89924 lbf) Luffing winch single pull 80 kn (17985 lbf) Continuous working pressure 32 MPa (4641 psi) Winch system Main winch single pull 178 kn (40016 lbf) Main winch line speed 76/38 m/min (2.8/1.4 mph) Grab pull force 350 kn (78683 lbf) Luffing winch single pull 80 kn (17985 lbf) 5263 mm 17' 3" 1 SANY SH-series Hydraulic Diaphragm Wall Grab 2
C C C Technical Data SH500 Technical Data ndouble main winches; maximal depth can reach 70m; nthe largest grab in china; 80t chassis; 30t grab; 1.5m trench width; 80m trench depth; nit can be equipped with heavy grab, the trenching accuracy can reach 1. ndouble main winches; maximal depth can reach 80m; nit can be equipped with rock grab to enter moderately weathered rock. nit can be equipped with heavy grab;the trenching accuracy can reach 1. nthe gravity center of whole machine is configured to the back, which gets the machine stable and reliable. nit can be equipped with rock grab to enter moderately weathered rock. nmax. radius can reach 6.0m. nthe gravity center of whole machine is configured to the back, which gets the machine nworking equipment guidance is up to 6m to make trench accurate. stable and reliable. nreinforced working equipment 26T, low gravity center, enhancing the trench accuracy and efficiency. nmax. radius can reach 6.5m. noriginal imported main hose to guarantee stable and reliable performance. nreinforced working equipment up to 30T, low gravity center, enhancing the trench nadopt the world high-level winding system; the oil tube tension can be adjusted accordingly. accuracy and efficiency. nmultiple working equipments are available, such as Dragon Gate guidance type, truss push pedal guidance type and thin grab type. nworking equipment guide is up to 6m to make trench accurate. nprovide working equipment and bracket suitable for mall-space construction on the reservoir top. nreinforced working equipment 30T, low gravity center, enhancing the trench accuracy n0.3m-1.5m trench width to cover most construction requirement. and efficiency. noffer special grabs according customer requirements. noriginal imported main hose to guarantee stable and reliable performance. nthe working equipment adopts double suspension point device, enhancing the pull force Excavation thickness C Rope suspended hydraulic grab Main parameters 300/400/500/600/800/1000/1200/1500 mm and line speed. nadopt the world high-level winding system; the oil tube tension can be adjusted accordingly. n0.8m-1.5m trench width to meet long-span trench needs. Excavation length 2800 mm ( 9 2 ) Excavation depth 70 m (230 ft) Grab capacity 0.45-2.2 m³ (99-484 gal) Grab weight 12-26 t (11.8-25.6 long ton) Transport dimensions (L W H) 11730 3000 3400 mm (38.5 9.8 11.2 ft) Total weight 75 t (73.8 long ton) Working performance Cylinder force 1200 kn (30MPa) / 269771 lbf (4351 psi) Opening time 5.4 sec Closing time 5.7 sec Fully loaded lifting speed 35 m/min (1.3 mph) Vacant grab lowering speed 35 m/min (1.3 mph) Max. swing speed 3 rpm Max. excavation reach 6 m (19.7 ft) Hydraulic system Main pump+auxiliary pump (A4VG28) 2+1 pump System pressure 34.3 MPa (4975 psi) Continuous working pressure 30 MPa (4351 psi) Winch system Main winch single pull 210 kn (47210 lbf) Main winch line speed 70/35 m/min (2.6/1.3 mph) Grab pull force 400 kn (89924 lbf) Luffing winch single pull 80 kn (17985 lbf) SH500 Rope suspended hydraulic grab Main parameters Excavation thickness 800/1000/1200/1500 mm Excavation length 2800 mm ( 9 2 ) Excavation depth 80 m (262 ft) Grab capacity 1.2-2.2 m³ (264-484 gal) Grab weight 20-30 t (19.7-29.5 long ton) Transport dimensions (L W H) 12000 3400 3520 mm/39.4 11.2 11.6 ft Total weight 110 t (108.3 long ton) Working performance Cylinder force 1200 kn (32MPa) / 269771 lbf (4641 psi) Opening time 5.3 sec Closing time 5.7 sec Fully loaded lifting speed Vacant grab lowering speed Max. swing speed 3 rpm Max. excavation reach 5-6.5 m (16.4-21.3 ft) Hydraulic system Main pump+auxiliary pump (A4VG28) 3+1 pump System pressure 34.3 MPa (4975 psi) Continuous working pressure 32 MPa (4641 psi) 6300 mm 20' 8" 20000 mm 65' 7" Winch system Main winch single pull 256 kn (57551 lbf) Main winch line speed Grab pull force 500 kn (112404 lbf) Luffing winch single pull 117 kn (26302 lbf) 3 SANY SH-series Hydraulic Diaphragm Wall Grab 4
Chassis Engine Chassis is the installation base to the upper structure, used to install and support crawler travel mechanism, and there are hydraulic cylinders inside it. The centre revolving joint of hydraulic system transfers working pressure oil of upper-structure to the crawler travel mechanism, and by the telescopic movement of hydraulic cylinder, the extension and retraction of crawler is realized. This function can make the machine broaden the distance of crawlers, which greatly improves operating stability; while transporting, crawlers would be retracted to meet the requirement of highway traffic regulations. Hydraulic drive and telescopic crawler mechanism improve the reliability and stability of the machine during operation. The machine adopts international advanced super strength, large torque, electronic control, directly spraying, turbocharged, intercooling engine. High efficient turbocharged function improves engine performance and power ; special compressor can work on plateau; electric injection supplies precise oil volume, energy-saving and lower consumption; high efficient combustion chamber realizes high power output with low oil consumption, low discharge and low noise. SH350 C SH500 Engine CAT Cummins CAT Cummins SH350 C SH500 Style C7 HHP QSL9-C325 C9STH/HHP 4-stroke water-cooled overhead valve type QSM11-C Chassis model Weight CAT325D/329D 30 t (29.5 long ton) SY420R 40 t (39.4 long ton) CAT330D/336D 36 t (35.4 long ton) Self-made 62 t (61.0 long ton) Intake form Fuel Direct injection Turbocharger; inter cooling Light oil (JIS 2) Engine C7 HHP QSL9-C325 C9STH/HHP QSM11-C Emission Regulation EU stage III / EPA Tier 3 EU stage III / EPA Tier 3 EU stage III / EPA Tier 3 EU stage II / EPA Tier 2 Rated power 187 kw@1800 rpm 251 hp@1800 rpm 242 kw@2000 rpm 324 hp@2000 rpm 213/261 kw@1800 rpm 285/350 hp@1800 rpm 300 kw@1900 rpm 402 hp@1900 rpm No. of cylinder - bore stroke Displacement 6-110 127 mm 6-4.3 5 in 7.2 L/ 439 in³ 6-114 145 mm 6-4.5 5.7 in 8.9 L/ 543 in³ 6-112 149 mm 6-4.4 5.9 in 8.8 L/ 537 in³ 6-125 147 mm 6-4.9 5.8 in 10.8 L/ 659 in³ Crawler length Track shoe width 4920 mm / 16 2 800 mm / 2 7 5911 mm / 19 5 800 mm / 2 7 5464 mm / 17 11 800 mm / 2 7 6305 mm / 20 8 850 mm / 2 9 Compression ratio Rated power 17:1 187 kw@1800 rpm 251 hp@1800 rpm 17.8:1 242 kw@2000 rpm 324 hp@2000 rpm 16:1 213/261 kw@1800 rpm 285/350 hp@1800 rpm 16.3:1 300 kw@1900 rpm 402 hp@1900 rpm Crawler height Overall width (extended side frames) 949 mm / 3 1 4300 mm / 14 1 1060 mm / 3 6 4490 mm/ 14 9 1030 mm / 3 5 1115 mm / 3 8 4300 mm/ 14 1 4900 mm/ 16 1 Max. Torque Fuel consumption (at100% rated output) 1274 N.m@1500 rpm 940 lbf.ft@1500 rpm 210 g/(kw.h) 0.347 lbs/(hp.h) 1424 N.m@1500 rpm 1050 lbf.ft@1500 rpm 225 g/(kw.h) 0.371 lbs/(hp.h) 1492/1557 N.m@1400 rpm 1101/1149 lbf.ft@1400 rpm 212/214 g/(kw.h) 0.350/0.353 lbs/(hp.h) 1900 N.m@1400 rpm 1401 lbf.ft@1400 rpm 210 g/(kw.h) 0.347 lbs/(hp.h) 5 SANY SH-series Hydraulic Diaphragm Wall Grab 6
Hydraulic System Major Components The machine adopts pilot control system. Reliable pilot logic valve block controls all actions of the grab. Pilot control is flexible, safe, comfortable and precise, which greatly improves the operation performance and fully represents the integration of man-machine- hydraulic-electricity. Advanced control system and optional parts from international first-level brands like hydraulic pump, hydraulic motor, hydraulic valve and joints, perfectly represent the virtue of SANY high reliability. Engine pump power control technique Adopt closed-loop control. During operation, control system automatically adjusts hydraulic pump absorption power according to engine power and load change, which achieves the optimal match of engine power and pump power. Subsection power control according to specific operating condition sets working capacity to reduce the work intensity and ensure steady and economical operation. CPU center processor It checks hydraulic system, alarm system, fault detection, sounding, touch-bottom protection, adjustment system, main winch limit, which makes all the systems match perfectly and save energy. Working procedure expert management system (PDE) The system can calculate, record and save the excavation procedures of grab. Monitoring cable winding system To realize the excavation data measurement, transmission and monitoring. Adopt two sets of systems. The main system adopts negative electro-hydraulic proportional open system under constant power, which realizes the flow supply according to the requirement. On this basis, it superimposes override control of constant power and electrical power, which utilizes the engine power most sufficiently; the main system also adopts flow distribution systems of main winch and adjustment cylinder. Auxiliary system adopts the most advanced closed-type hydraulic winding system. Control System Electric-hydraulic control Fully in charge of compound control for the engine, hydraulic pump, hydraulic valve and the whole machine, in addition check and protect the engine, hydraulic system and machine working status. The control system checks the operating condition, and drives the hydraulic and mechanical equipments according to the requirements. Man-machine interactive technology High resolution and multifunction screen displays the entire operating data to realize the 24-hour monitoring. It helps the operator know the working condition and make correct adjustment. Only by operating buttons, working status selection, parameter setting, online adjustment of input and output signals, system calibration, malfunction diagnosis and inquiry can be done perfectly. It features as stable performance, friendly interface, and intellectual operation. Intellectual malfunction diagnosis technology The intellectual malfunction diagnosis checks all kinds of technological parameters of the engine, hydraulic system and control system, and then judge whether the grab works normally or not; when the malfunction happened, it will stop the machine timely and display the code of malfunction so as to avoid severe damage. Main winch It is mainly composed of hydraulic motor, gearbox, drum, winch support and wire rope. As an important part of trenching, its function is to hoist and lower grab by hydraulic system. Luffing winch It is mainly composed of hydraulic motor, gearbox, drum, winch support, wire rope and bail. It is placed at the end of upperstructure to provide power to the boom while luffing. It is an important device to ensure normal and safe work for grab. Working equipment Working equipment is mainly composed of gantry, guide body, pulley yoke and cylinder. 600mm, 800mm, 1000mm, 1200mm, and 1500mm guide bodies are optional. We offer advanced adjustment device and grab inclinometer device. Winding device Winding device adopts hydraulic winding device, mainly composed of winding plate, hydraulic motor, gearbox, main oil hose, hose reel. Its main functions are to transmit power oil to cylinder to open/close the grab. Compared with mechanical winding, it removed heavy spring energy storage mechanism and gearbox system, which greatly reduces weight of winding device and obviously improves whole machine stability. Winding is driven by hydraulic motor, stable movement, little noise. it's unnecessary to demount during into and out construction site, which improves working efficiency. Compact structure is more convenient for shipping. Electric motor Electric motor provides power for the cables of inclinometor and adjustment device, which makes it lift and lower in phase with working equipment. It is composed of electric winch and cables. Bracket The main devices are two pulley yokes, which provides guide to main winch wire ropes and make it lower accordingly. Swivel unite is placed below the bracket to ensure no winding of main winch rope. Boom It adopts truss structure, which greatly reduces the weight. It can bear more anti-bend and anti-vibration compared with box structure. It is an important part of supporting brackets and working equipment, also key part which ensures security. 7 SANY SH-series Hydraulic Diaphragm Wall Grab 8
Working Equipment Customer Support Working equipment, as the most important part for trenching, is mainly composed of gantry, guide body, pulley yoke, grab cylinder and pulley block. The maximum working force can reach 1200kN, while the maximum closing torque is 417kN.m; the strong cutting power makes the grab perform more efficiently; high precise inclinometer is equipped on working equipment with real-time display of the trenching tilting degree through the screen; once the tilting degree exceeds the standard, correct immediately by adjustment device. The working equipment includes two type of structure, the gantry guide type and the frame welding type. The customer can choose any kind according to the construction requirements. The gantry guide type adopts the swinging adjustment, and the other uses the push adjustment, which thickness may reach 600mm, 800mm, 1000mm, 1200mm and 1500mm; Moreover, customer can order special grab to meet their needs. (300mm, 500mm or 600mm). Sany has established branches and 300 offices over 100 countries and regions. In china, there are 29 branches and 208 offices to ensure a service center within 150km. Service commitment After receiving the service call from customer or distributor, the service engineer will afford technical support by communicating to customer by phone or at the site. The service engineer must arrive at the site on time by appointment with customer. 24 hours waiting-on-orders system for service engineers. The service engineer shall not leave the site before successfully solving the malfunctions, and shall be permitted by the customers. In case of not solving the problem within three days, technical support and guide will be supplied from headquarter. Pre-sale service Technical consultations for special project. Equipment model selecting. Design products according to the customer special requirements. Train service personnel for the customer. Provide consultation for new, special and difficult project construction. Give applicable construction plan. In-sale Service Help customer for machine transportation. Advance check before acceptance. Introduce SANY service system. After-sale Service Assist the customers in working out the initial construction scheme. Install and debug the equipment. Train the operator on site Solve the malfunction on site, rapid and actively. Deliver spare parts to the customer. Special service for key projects. Provide the opportunity for technical exchange. Certificate Value-added service Top-level tracing service for VIP project. Special operating certification agent; provide operator train regularly all the year International agent training and qualifications Big-scale maintenance business Regular patrol inspection Technology update Electric circuit retrofit Offer professional maintenance periodically for customer. In 2005, Beijing SANY Heavy Machinery Co., Ltd. was awarded with ISO9001 Quality System certification. In 2009, SANY Hydraulic Diaphragm Wall Grab passed CE certification of Rhine company of Germany. 9 SANY SH350/400/500 Hydraulic Diaphragm Wall Grab 10 9 SANY SH-series Hydraulic Diaphragm Wall Grab
Construction Cases Lianhuashan subway station model project by CR13G SANY Diaphragm Wall Grab undertook the construction of Lianhuashan subway station model project, Shenzhen. The project is 15000 3 m in volume, 26m in trench depth and 9m rock-in. It is hot and too much rain In Shenzhen, but SANY guaranteed the project period by high accurate trench and high-efficiency construction. Xiquanyan Reservoir project, Eighth Five-Year Plan in Harbin SANY Diaphragm Wall Grab carried on the construction of 1151 sq. km dam cut-off wall in Xiquanyan Reservoir, a key water project during the Eighth Five-Year Plan in Harbin.ters away from Harbin. Shangbulu subway station on Line 2, Shenzhen 11 SANY SH350/400/500 Hydraulic Diaphragm Wall Grab 12