Published 10/12 PT5/PT5-2 POWERTRIM SICKLE BAR BOOM MOWER PART'S MANUAL SECTION 90
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part. 4. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. For maximum safety and to guarantee optimum product reliability, always use genuine BUSH HOG Parts. The use of inferior replacement parts may causepremature or catastrophic failure which could result in serious injury or death.direct any questions regarding parts to: BUSH HOG 2501 Griffin Ave. Selma, AL 36703 www.bushhog.com Contact Us 800-304-2836 2009 Alamo Group Inc.
INDEX PT5 POWERTRIM SICKLE BAR MARCH, 2012 ITEM PAGE NUMBER MOTOR ASSEMBLY................................................90-1-1 CAB MOUNTING KIT...............................................90-1-2 HYDRAULIC HOSE KIT.............................................90-1-3 DECAL KIT.......................................................90-1-4 CABLE AND BRACKET MODULE.....................................90-1-5 HYDRAULIC VALVE MODULE........................................90-1-6 HYDRAULIC INSTALLATION KIT......................................90-1-7 LIFT RAM ASSEMBLY..............................................90-1-8 BOOMRAM ASSEMBLY.............................................90-1-9 CUTTER BAR MOUNTING MODULE..........................90-1-10, 90-1-11 DIPPER ARM MODULE.....................................90-1-12, 90-1-13 MAIN ARM MODULE.......................................90-1-14, 90-1-15 MAINFRAME REAR MOUNT MODULE........................90-1-16, 90-1-17 CUTTER BAR ASSEMBLY..........................................90-1-18 KNIFE ASSEMBLY................................................90-1-19 KNIFE HEEL.....................................................90-1-20 FLOW CONTROL KIT..............................................90-1-21
MOTOR ASSEMBLY OCTOBER, 2012 12 2 3 6 2 8, 9 5 7 3 10, 11 7 4 5 1 8, 9 REF. PART 90-1-1 1 8301288 MOTOR C/W COUPLING & ELBOWS 1 2 8120003 ADAPTOR 3/4" JIC x 1/2" BSP MM 2 3 8650104 1/2"BSP BONDED SEAL PP45D *BI* 2 4 1090035 SPLINED ADAPTOR M02/14 1 5 8301045 ELBOW KIT C/W '0'RING & 3 BOLTS 1 6 8581330 UNION C/W FITTINGS 1 7 8600112 'O' RING 2 8 9343043 CAP SCREW M6 X 20 LG SKT 1 9 9100203 SPRING WASHER 6MM BZP*DIN 127B 1 10 8201134 TAB WASHER 1 11 8201135 THIN NUT M12 X 1.5P 1 12 8301267 MOTOR C/W FITTINGS 1 8699243 SEAL REPAIR KIT FOR MOTOR ASSY 1
CAB MOUNTING KIT OCTOBER, 2012 1 2 4 3 11 3 7 9 12 3 1 4 3 8 15 14 8 10 11 5 13 6 REF. PART 1 9213113 CAPSCREW M6 X 55 7 2 30.068.88 CAPSCREW M6 X 45MM 8.8 GRADE Z/P 2 3 30.209.71 CLAMP SINGLE 1" 6 4 30.209.73 COVER PLATE 3 5 42312.02 BRACKET, MOUNTING 1 6 08.317.01 PLATE - CONTROL BOX 1 7 41.046.01 PLATE - LEVER MOUNTING 1 8 30.070.64 NUT, NYLOC M6 Z/P 6 9 9100203 LOCKWASHER, 6MM 3 10 9193004 WING NUT, M8 BZP 2 11 06.729.02 PLASTIC PLUG 1"x10-12 SWG 2 12 05.948.37 WING NUT M6 X 1.0 3 13 9313054 CAPSCREW 8MM X 25 2 14 9100204 LOCKWASHER 8MM 2 15 9100104 FLATWASHER 8MM 2 90-1-2
HOSE KIT SWING TRIM OCTOBER, 2012 4 5 2 1 6 3 1 REF. PART 1 08.958.49 HOSE 3/4 JIC FS/F90 4100MM LONG 1 2 08.958.41 HOSE 3/4 JIC FS/F90 3300MM LONG 1 3 08.957.20 HOSE 9/16 JIC FS/F90 1200MM LONG 2 4 08.957.25 HOSE 9/16 JIC FS/F90 1700MM LONG 2 5 08.957.36 HOSE 9/16 JIC FS/F90 2800MM LONG 2 6 08.958.17 HOSE 3/4 JIC FS/F90 950MM LONG 2 90-1-3
DECALKIT MARCH,2012 REF. PART 1 02967827 DANGER DECAL, MULTI HAZARD 1 2 02958241 DANGER DECAL, IN OPERATION 1 3 02965262 WARNING DECAL, OIL LEAKS 1 4 02962764 PINCH POINT DECAL, SPECIFIC 4 5 02962765 PINCH POINT DECAL, GENERAL 1 6 02965093 ATTENTION OVERSPEED DECAL 1 7 3688303 SHARP BLADES DECAL 1 8 50063360 BUSH HOG LOGO DECAL 2 9 50068742 MODEL DECAL PT5 1 10 7103230 POP RIVET 4 11 N/A SERIAL NUMBER PLATE 1 12 D524 BOOKLET, SAFETY DECAL 1 13 22980.01 SMV DECAL, PLACKARD 1 14 00763977 NOTICE TO OWNER DECAL 1 90-1-4
CABLE AND BRACKET MODULE MARCH, 2012 3 1 11 10 10 7 9 8 12 3 6 10 6 5 16 4 2 17 15 18 13 14 19 REF. PART 90-1-5 1 9100103 FLATWASHER 6MM ZP 3 2 9100104 FLATWASHER 8MM 1 3 9163003 NYLOC NUT M6 6 4 9163004 NYLOC NUT M8 3 5 9343032 CAPSCREW M5 X 16 SOCKET HD. 8 6 7650306 BRACKET, ARM REST 1 7 8017067 KNOB, GREEN 1 8 09.968.99 KNOB, RED 1 9 8017068 KNOB-YELLOW 1 10 8017058 CONTROL HD/CABLE ASSY. 2.5M 4 11 04.282.70 STUD M6 X 191 BZP 3 12 1290270 OPERATING LABEL 1 13 1090313 CLAMP PLATE 1 14 1090124 VALVE MOUNT BAR 1 15 9213164 CAPSCREW M8 X 80 3 16 1090312 VALVE MOUNT PLATE 1 17 00751693 CAPSCREW M8 X 16 1 18 9313055 CAPSCREW M10 X 25 2 19 9100205 LOCKWASHER 10MM ZP 2
VALVE MODULE OCTOBER, 2012 1 7 8 5 3 6 4 2 REF. PART 1 8130355 VALVE SD5/4 1 2 8581217 FITTING 3/8 BSPM - 3/4 JIC MALE 2 3 8130130 FITTING 3/8 BSP - 1/2 JIC RESTRICTOR T.9 2 4 1075115 FITTING, ADAPTOR 3 5 8581218 FITTING 3/8 BSPM -1/2 JICM LONG ADAPTOR 1 6 8581208 RESTRICTOR ADAPTOR 2 7 8581235 UNION, EXTENSION 3/8 BSP - 3/4 JIC 1 8 865103 SEAL 3/8 11 90-1-6
HYDRAULIC INSTALL KIT OCTOBER, 2012 11 11 10 16 7 7 1 8 9 13 5 6 1 4 3 2 16 4 17 12 REF. PART 90-1-7 1 8590074 1/2" BSP QUICK RELEASE 2 2 11.068.69 ADAPTOR-TEE 3/8" BSP FMM 1 3 6000112 ADAPTOR 3/8" X 1/2" BSP MM 2 4 8650104 1/2" BSP BONDED SEAL PP45D *BI* 2 5 8581329 ELBOW C/W FITTINGS 1 6 8581585 1/4" BSP BLANKING CAP 1 7 8002108 DUST CAP 2 8 7135084 HOSE TIE 180.0 LG 7 9 7106187 NYLON STRAP -HOSE 3 10 1090306 LIFT RAM-JIC 1 11 1090303 REACH / ANGLE RAM ASSY.JIC 2 12 1090092 DRAIN LINE ADAPTOR-LARGE 1 13 1090093 DRAIN LINE ADAPTOR-SMALL 1 14 8501148 NYLON HOSE 5000 LG 1 15 00900913 SLEEVING BULK REEL -BLACK 800 16 8581221 3/8" BSP FEMALE SWIVEL TO 2 17 8120003 ADAPTOR 1
LIFT RAM ASSEMBLY MARCH, 2012 y REF. PART 1 1090274 Ram 1 2 08.955.06 Adaptor, 3/8 BSP x 9/16-18 JIC 1 3 8124116 Blank - Restrictor 1 4 8650103 Seal 2 5 1130002 Bushing 1 6 1090306 Ram and Fittings 1 90-1-8
BOOM RAM ASSEMBLY MARCH, 2012 y REF. PART 1 1090271P Ram 1 8699202 Seal Kit 1 2 08.955.06 Adaptor, 3/8 BSP x 9/16-18 JIC 1 3 8124126 Restrictor 0.9 mm 1 4 8650103 Seal 2 5 1130002 Bushing 1 6 1090303 Ram and Fittings 1 90-1-9
CUTTER BAR MOUNTING MODULE OCTOBER, 2012 3 6 18 14 2 5 12 9 16 14 23 28 30 21 26 25 24 1 8 17 14 12 27 29 33, 32 35 19 15 13 7 10 20 15 13 34 18 11 90-1-10
CUTTER BAR MOUNTING MODULE OCTOBER, 2012 REF. PART 1 0100107 FLATWASHER 3/4" 1 2 0406235 STD EXTERNAL CIRCLIP 1 3 0406247 STD EXTERNAL CIRCLIP 1 4 0428120 SPRING DOWEL 10 X 20LG BZP 2 5 0600073 DEEP GROOVE BALL BEARING 1 6 1090037 RETAINING WASHER 1 7 1090102 SPACER SHIM 2 8 1090277 PIVOT TUBE W.ASSY. 1 9 1090278 CRANKSHAFT W.ASSY. 1 10 1090284 CUTTERBAR MOUNTING BRACKET WA 1 11 1090295 CONNECTING ROD 1 12 1090308 DRIVE COVER W.ASSY 1 13 9100105 FLATWASHER M10 5 14 9100205 LOCKWASHER 10MM BZP 7 15 9143005 CLEVELOCK NUT M10 COARSE 5 16 9313035 CAPSCREW M10 X 16 (COARSE) H.T. 2 17 9313055 CAPSCREW M10 X 25 (COARSE) H.T. 1 18 9313075 CAPSCREW M10 X 35 (COARSE) H.T. 4 19 9353085 LG SOCKET CSK, M10 X 40 1 20 9353105 SCKT HD C/SUNK SCREW M10 X 50MM 4 21 9501326 SPLIT PIN 5MM DIA. NOM. X 32MM 1 22 1090056 BEARING HSG 1 23 1090057 SPIGOT 1 24 1090059 BUSHING 1 25 2558416 SPRING DOWEL M12 X 50 1 26 1090061 SPRING DOWEL M7 X 40 1 27 0600074 BEARINGS 1 28 0401225 EXTERNAL CIRCLIP, 25MM DIA 1 29 9100206 LOCKWASHER 12MM BZP 1 30 9213116 CAPSCREW M12 X 55 (COURSE) 1 31 1090054 BEARING CAP 1 32 9100203 6MM SPRING WASHER BZP 1 33 9343023 CAPSCREW SOCKET HD.M6 X 1 X 12MM 1 34 1090058 SWIVEL 1 35 1090055 ROD 1 90-1-11
DIPPER ARM MODULE OCTOBER, 2012 90-1-12
DIPPER ARM MODULE OCTOBER, 2012 REF. PART 1 0425630 SPRING DOWEL 6 X 30 MM 2 2 0425640 SPRING DOWEL 6 X 40 MM 1 3 0901121 GREASE NIPPLE 1/8in BSP TAPER 1 4 1090001 HINGE BEARING-RAILKO 09109 2 5 1090002 BUSH CT542 X 7/16" LONG 6 6 1090038 MOTOR LOCATING RING 1 7 1090043 PIN W/A 1 8 1090046 ROD END PIN-REACH RAM 1 9 1090047 PIVOT PIN-OUTER ARM 1 10 1090048 ROD END PIN-ANGLE RAM 1 11 1090103 PLASTIC PLUG A1006 1 12 1090265 OUTER ARM 1 13 1090282 HOSE GUARD-OUTER ARM 1 14 1090279 SLAVE LINK 1 15 1090280 RADIUS ARM W.ASSY. FRONT 1 16 1090281 RADIUS ARM W.ASSY. REAR 1 17 7114076 HOSE CLAMP-LOWER 1 18 9100205 10MM SPRING WASHER BZP*DIN127B 2 19 9143004 CLEVELOK NUT 6 X 40 MM COARSE 4 20 9213104 CAPSCREW M8 X 50 (COARSE) H.T. 4 21 9313035 CAPSCREW M10 X 16 (COARSE) H.T. 1 22 9313065 CAPSCREW M10 X 30 (COARSE) H.T. 1 23 9501326 SPLIT PIN 5MM DIA. NOM.X 32MM 3 90-1-13
MAIN ARM MODULE OCTOBER, 2012 90-1-14
MAIN ARM MODULE OCTOBER, 2012 REF. PART 1 0100107 FLATWASHER 3/4" 1 2 0425522 SPRING DOWEL 5 X 22MM 1 3 0425540 SPRING DOWEL 5 X 40 MM 1 4 0901121 GREASE NIPPLE 1/8in BSP TAPER 2 5 1090003 SPRING LC-100K-8 1 6 1090040 INTERLOCK BLOCK 1 7 1090041 ARM INTERLOCK BAR 1 8 1090043 PIN W/A 2 9 1090262 MAIN ARM W.ASSY 1 10 1090283 HOSE GUARD-MAIN ARM 1 11 6012032 BUCKET PIVOT BUSH - PLASTIC 2 12 7012037 TENSION BUSH 4 13 7114076 HOSE CLAMP-LOWER 1 14 9100205 LOCKWASHER 10MM BZP*DIN127B 1 15 9143005 CLEVELOCK NUT M10 COARSE 1 16 9213125 CAPSCREW M10 X 60 (COARSE) H.T. 1 17 9313035 CAPSCREW M10 X 16 (COARSE) H.T. 1 18 9501326 SPLIT PIN 5MM DIA. NOM. X 32MM 1 90-1-15
MAINFRAME REAR MOUNT MODULE MARCH, 2012 90-1-16
MAINFRAME REAR MOUNT MODULE MARCH, 2012 REF. PART 1 T1657 PIN, LINKAGE, 3/4 1 3 0425640 SPRING DOWEL 6 X 40 MM 1 4 0428150 SPRING DOWEL 10 X 50MM BZP 1 5 0901121 GREASE NIPPLE 1/8in BSP TAPER 2 6 1090022 SWING LINK 2 7 1090039 INTERLOCK LEVER 1 8 1090042 PIVOT PIN-MAIN ARM 1 9 1090044 BASE END PIN-LIFT RAM 1 10 1090260 MAIN FRAME W.ASSY 1 11 1090263 STAND LEG 1 12 6012026 DOUBLE PIPE CLAMPS 1 13 7012037 TENSION BUSH 4 14 7114076 HOSE CLAMP-LOWER 2 15 9163005 NYLOC NUT M10 1 16 9213165 CAPSCREW M10 X 80 (COARSE) H.T. 1 17 9501507 COTTER PINS 6 X 50MM BZP 1 18 1090024 SLEEVE 2 19 1090051 LEG PIN 1 20 1090264 INTERLOCK BAR 1 21 1090269 STABILIZER UPPER 2 22 1090270 STABILIZER-LOWER 2 23 1090050 INTERLOCK SPRING 2 24 1090025 LINKAGE BAR 1 25 1090023 SWING LINK PIN 2 26 9501326 SPLIT PIN 5MM DIA. NOM. X 32MM 6 27 0431104 SPRING COTTER 1/8" DIA 1 28 0100107 FLATWASHER 3/4" 2 29 0425525 SPRING DOWEL 5 X 25 LG BZP 1 30 0431217 MEDIUM LINCH PIN 3 31 1090384 SPACER TUBE - SWINGTRIM 1 32 9313087 CAPSCREW M16 X 40 (COARSE) H.T. 4 33 9100207 LOCKWASHER 16MM BZP 4 34 9113007 HEXNUT M16 COARSE *BI* 4 36 1090045 CHAIN ASSY REF 25200005 1 37 46505.01 HOLDER 1 38 ------ RIVET 2 39 ------ WASHER 1 90-1-17
CUTTER BAR ASSEMBLY OCTOBER, 2012 2 15 6, 12 16 3 8 5 11 18 7 13 10 7 14 10 9 13 17 10 4 1 19 REF. PART 1 1090151 BAR 1 2 1090327 KNIFE ASSY 1 3 1090292 KNIFE HEEL ASSEMBLY 1 4 1090152 KNIFE GUARD 1 5 9313065 CAPSCREW M10 X 30 (COARSE) H.T. 2 6 9313064 CAPSREW M8 X 30 (COARSE) H.T. 5 7 1090072 BAR SECTION 27 8 1090080 END FINGER 1 9 1090078 WASHER 10.5 10 10 9113004 HEXNUT 8MM COARSE 27 11 9113005 HEXNUT 10MM COARSE 2 12 9147004 SELF-LOCK NUT M8 UNPLATED 5 13 1090077 DOME HD BOLT 10 14 1090073 DOME HD BOLT 17 15 1090074 KNIFE CLIP 5 16 1090075 WEAR PLATE 5 17 1090119 DISC SPRING - 8MM I/D BZP 10 18 9100205 LOCKWASHER 10MM BZP 10 19 1090326 CUTTER BAR ASSEMBLY 1 90-1-18
KNIFE ASSEMBLY i 1) MARCH, 2011 i u t o r q e w t r y REF. PART 1 1090150 Knife, Back 1 2 1090067 Knife Section 13 3 1090066 Knife Section 1 4 1090063 Rivet 39 5 1090064 Rivet 14 6 1090062 Rivet 5 7 1090069 Reinforcement 1 8 1090068 Plate 5 9 1090149 Knife Section 1 10 1090327 Knife Assembly 1 90-1-19
KNIFE HEEL MARCH, 2012 q REF. PART 1 1090292 Knife Heel Assy 1 2 1090119 Washer, Disc Spring 8mm 4 3 9213104 Capscrew M8 x50 - HT 1 4 9163004 Lock Nut M8, Nylock 1 5 1090083 Plate 1 6 1090082 Plate 1 7 1090084 Rivet 2 8 9363044 Screw, Skt Hd M8 x 20 1 9 ----------- Hex Nut M8 x 1.25 1 10 9313044 Capscrew, M8 x 1.25-29 3 11 9100204 Lockwasher M8 3 90-1-20
FLOW CONTROL VALVE KIT MARCH, 2012 REF. PART 1 8104047 Flow Divider 1 2 8650104 Seal 3 3 8120003 Adaptor 3 4 1090157 Plate 1 5 9100103 Flatwasher, M6 2 6 9100203 Spring Washer, M6 4 7 9163003 Nyloc Nut M6 4 8 ------ Bolt, M6 x 60 2 9 ------ Bolt, M6 x 35 2 10 1090158 Clamp Plate 1 11 234430812 Adaptor Tee, 3/4" JIC MFM 1 12 08.958.08 Hose 3/8 Bore x 500mm JIC 90 x ST 1 13 8001122 Adaptor 3/4" JIC MF90 Compact Swivel Union 1 14 41658.10 3/4" JIC Hose 600mm Lg 1 90-1-21
2501 Griffin Ave. Selma, AL 36703 (334) 872-6261 (334) 874-2700 Parts Ordering 1-800-304-2836 Fax 1-800-572-1784 www.bushhog.com