Parts List for Combine Quantity by Model Note: Indented items indicate parts included W in an assembly listed above 8 8 8 8 H 5 5 5 7 I 6 7 9 8 T Part Name/Description Part No. 0 0 0 0 E Instruction Kit MF 8560-90, 8780, White 9700-20 2005300-8 1 1 1 1 1 Moisture Sensor Kit 1 1 1 1 1 Box - 6 x 6 x 12 1 1 1 1 1 Moisture Sensor (18 ft) 2000411-10 1 1 1 1 1 Moisture Sensor Installation Kit 2000900-1 1 1 1 1 1 Bag - white block - reclosable - 2 mil - 5" x 8" 2001906-5x8 1 1 1 1 1 #19 drill bit 2001000-19 1 1 1 1 1 #10 x 3/8 self tapping screw 2002075-10038 2 2 2 2 2 Clearance Gauge 2000656 1 1 1 1 1 Cutout Template 2000663 1 1 1 1 1 Header Sensor Kit 1 1 1 1 1 Box - 4 x 6 x 8 1 1 1 1 1 Header Height Sensor - Reversed 2000322-2 1 1 1 1 1 Header Sensor Installation Kit 2000330-8 1 1 1 1 1 Bag - white block - 2 mil - 4 x 6 2001906-4x6 1 1 1 1 1 5/16 x 1 hex head capscrew 2002001-31100 3 3 3 3 3 5/16 flat washers 2002071-31 4 4 4 4 4 5/16-18 Nylock nut 2002055-31 3 3 3 3 3 #63 S-hook 2000329-3 1 1 1 1 1 Extension Spring 2000328 1 1 1 1 1 Cable Kit 2001223 1 1 1 1 1 Box - 4-1/4 x 12 x 12 1 1 1 1 1 Cab Cable (10 ft long) 2000402-1 1 1 1 1 1 Distribution Cable 2000403-1 1 1 1 1 1 Power Cable (2 ft long) 2000425-2 1 1 1 1 1 Grain Flow Sensor Cable (16 ft long) 2000406-5 1 1 1 1 1 Ground Speed Cable (12 ft long) 2000476-3 1 1 1 1 Ground Speed Cable (20 ft long) 1000476-7 1 Elevator Speed Cable (17' 6" long) 2000477-1 1 1 1 1 1 Cable Installation Kit 2000901-1 1 1 1 1 1 Cable Ties - 6" 2002817-6 50 50 50 50 50 Cable Ties - 15" 2002817-15 10 10 10 10 10 Cable Clips-plastic/adhesive backed 2002812 6 6 6 6 6 Tie-Down Plates for Cable Ties 2002821-2 6 6 6 6 6 Alcohol Swabs 2002811 4 4 4 4 4 March 2004 2005300-8 8-1
Parts List for Combine Kit Ag Leader Technology Quantity by Model Note: Indented items indicate parts included W in an assembly listed above 8 8 8 8 H 5 5 5 7 I 6 7 9 8 T Part Name/Description Part No. 0 0 0 0 E Flow Sensor & Installation Kit 1 1 1 1 1 Box - 8 x 8 x 12 1 1 1 1 1 Grain Flow Sensor 2000281 1 1 1 1 1 Elevator Top Deflector Plate - 8" wide 2000282 1 1 1 1 1 Deflector Mounting Block 2000239 1 1 1 1 1 Deflector Drill Template 2000283 1 1 1 1 1 Sensor Cutout Template 2000284 1 1 1 1 1 Flow Sensor Installation Kit 2001300-8 1 1 1 1 1 5/16-18 Nylock Nut 2002055-31 4 4 4 4 4 5/16-18 Hex Nut 2002051-31 4 4 4 4 4 5/16 flat washer 2002071-31 4 4 4 4 4 5/16-18 x 1 Stainless Button Head Capscrew 2002073-31100 4 4 4 4 4 5/16 Split Lockwasher 2002061-31 4 4 4 4 4 1/2-13 x 2-3/4 Carriage Bolt 2002021-50275 2 2 2 2 2 1/2-13 Nylock Nut 2002055-50 2 2 2 2 2 1/2 Split Lockwasher 2002061-50 2 2 2 2 2 Marking Pen 20002813 1 1 1 1 1 13/32 Transfer Punch 2001003-41 1 1 1 1 1 Drill Bit - Tin Coated - Size F 2001000-F 1 1 1 1 1 1/2" Drill Bit 2001000-50 1 1 1 1 1 5/16-24 Tap 2001004-31 1 1 1 1 1 Tap Wrench 2001005 1 1 1 1 1 Decal - "Do Not Adjust, Use Lower Adjuster" 2000132 1 1 1 1 1 Alcohol Swab Packet 2002811 1 1 1 1 1 Blank Cover 2000299 1 1 1 1 1 Floor Cover w/ Grommet 2000290 1 1 1 1 1 Post Bracket 3000687 1 Monitor Bracket Inst. Kit 2001304-10 1 Drill Bit Steel Jobber 9/32 200100-28 1 Hex Hd Capscrew, Coarse Thd, Gr 5, ZP ¼ x ¾ 2002001-25075 3 Hex Nut, Coarse Thd, ZP ¼ 2002051-25 4 Split Lockwasher, ZP ¼ 2002061-25 4 Flat Washer, Standard, ZP ¼ 2002071-25 6 Self Tapping Hex Slotted Indented Washer Hd Screw, Coarse Thd, Gr 5, 5/1 6" x 3/4" Type F 2002075-31075 3 8-2 March 2004 2005300-8
Parts List for Combine Quantity by Model Note: Indented items indicate parts included W in an assembly listed above 8 8 8 8 H 5 5 5 7 I 6 7 9 8 T Part Name/Description Part No. 0 0 0 0 E Lower Adjuster Installation Kit MF 8560-8570 2001301-10 1 1 1 Mailer - 8x8x3 - White 2001900-8x8x3 1 1 1 Bearing - 1.50" 2001007-150 1 1 1 Drill Template 2000504 1 1 1 13/32 Drill Bit 2001000-41 1 1 1 5/16" Square File 2001006 1 1 1 Half Link - CA550 chain 2001015 1 1 1 Lower Adjuster Installation Kit - 8590, White 2001301-11 1 1 Mailer - 8x8x3 - White 1 1 Bearing - 1.25" 2001007-125 1 1 Drill Template 2000510 1 1 13/32 Drill Bit 2001000-41 1 1 5/16" Square File 2001006 1 1 Half Link - CA550 chain 2001015 1 1 Lower Elevator Adjuster Assembly 2000285 1 1 1 Lower Elevator Adjuster Assembly 2000254-2 1 1 Threaded Arm Assembly 2000311-1 1 1 1 1 1 1/4-20 x 18" threaded rod 2000306 1 1 1 1 1 1/4 lock washers 2002061-25 3 3 3 3 3 1/4-20 nuts 2002051-25 4 4 4 4 4 #63 S-hook 2000329-1 1 1 1 1 1 Roll of Duct Tape 2001014 1 1 1 1 1 Hose Clamps (39 in.) 2000645-39 1 1 1 1 1 Post Bracket 4000135 1 1 1 1 Monitor Bracket Inst. Kit 2001304-8 1 1 1 1 Drill Bit Tin Coated 13/64 in. 2001000-28 1 1 1 1 Self-Tapping Hex Slotted Hd Screw, Coarse Thd, 2002075-25075 5 5 5 5 Gr 5, 1/4 x 3/4 in. Hex Hd Capscrew, Coarse Thd ZP 1/4 x 3/4 in. 2002001-25075 2 2 2 2 Hex Nut 1/4 in. 2002051-25 2 2 2 2 Lock Washer 1/4 in. 2002061-25 2 2 2 2 Flat Washer 1/4 in. 2002071-25 2 2 2 2 March 2004 2005300-8 8-3
Installation Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have any questions call Ag Leader Technology at 515-232-5363. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Place the Installation Instructions and Parts List in their sections of the Operator s manual to prevent their loss or to use as reference after completing installation. Section Contents Item Page Installing Monitor in Cab (MF 8560-8590, White 9700) 9-2 Installing Monitor in Cab (MF 8780) 9-4 Installing Cab Cable 9-6 Installing Header Height Sensor 9-9 Installing Power Cable 9-12 Installing Ground Speed Cable 9-13 Installing Grain Flow Sensor 9-15 Installing Moisture Sensor 9-19 Installing Elevator Speed, Flow Sensor and Moisture Sensor 9-25 Cable Final Inspection 9-30 Operational Checkout for PF Series Monitor 9-30 Operational Checkout for YM 2000 9-31 *** 9-1 March 2004 2005300-8
Installation Installing Monitor in Cab (MF 8560-8590, White 9700) Parts required for this step: Monitor Unit Monitor Mounting Bracket (4000135) Monitor Bracket Installation Kit (2001304-8) Electric drill with 13/64 drill bit NOTE: The recommended mounting position is along the cab ceiling by the right side window (see Figure 1.) Figure 1. Post Bracket Mounted Along Cab Ceiling March 2004 2005300-7 9-2
Installation Ag Leader Technology Step-by-Step Procedure 1. Using the hardware from the monitor installation kit, attach the post bracket to the u-bracket as shown in Figure 2. NOTE: If installing a YM2000, PF3000 or PF3000 Pro monitor, mount the u-bracket in the same position as shown in Figure 2. Figure 2. Monitor Bracket Assembly 2. Position the post bracket assembly along the right side of cab. Move the assembly forward or backward to obtain the optimum position for viewing (see Figure 1). 3. Using the post bracket as a template, mark four mounting holes on the frame of the cab just inside the top of the right-side cab window. 4. Center punch and drill the mounting holes with the provided 13/64 drill bit. 5. Attach the mounting bracket to the cab ceiling with four 1/4 x 3/4-inch screws. 6. Reattach the u-bracket to the post bracket. 9-3 March 2004 2005300-8
Installation Installing Monitor in Cab (MF 8780) Parts required for this step: Monitor Unit Monitor Mounting Bracket (3000687) Monitor Bracket Installation Kit (2001304-10) Electric drill with 9/32 drill bit NOTE: The recommended mounting position is along the front right cab post (see Figure 3.), all monitors are mounted in the same location. Figure 3. Post Bracket Mounted Along Front Right Cab Post March 2004 2005300-8 9-4
Installation Ag Leader Technology Step-by-Step Procedure 1. Determine the position for the post bracket on the front right cab post. The recommended position is aligning the inside face of the post bracket with the inside face of the pillar, and with the top hole of the bracket approximately 5 in. down from the ceiling. 2. Using the bracket as a template, mark the holes on the cab post using the provided sharpie marker. 3. Center punch the hole marks to maintain proper alignment. 4. Drill the holes using the provided 9/32 drill bit. 5. Attach the bracket to the cab post with two 5/16 self tapping screws. 6. Attach the U-bracket to the post bracket using ¼ hardware. Do not tighten. Note: The post bracket has several mounting slots to provide flexibility in choosing the final mounting location. 7. Before tightening the U-bracket, install the monitor to finalize your location. 8. Remove monitor and tighten U-bracket. 9. Reinstall monitor. 9-5 March 2004 2005300-8
Installation Cab Cable Installation Parts required for this procedure: Cab cable (large diameter black cable with rectangular 25 pin connector matching the connector on the bottom of the monitor) Distribution cable (the bundle of 8 inch long wires with 7 connectors) 7-1/4 inch square galvanized plate with split rubber grommet Stick-on snap-open/closed cable clips Cable ties and stick-on tie-down clips Step-by-Step Procedure 1. Connect the end of the cab cable to the 25-pin connector on the bottom of the monitor. NOTE: The connector is D-shaped and will only fit one way. Also, be careful not to cross-thread the thumbscrews that hold the cable to the monitor. They should turn easily. If you have difficulty getting them started, pull the connector out a little bit and use the thumbscrews to pull the connector back up to the monitor. IMPORTANT: Never use high force to mate electrical connectors. If the connectors do not push together easily, they are not aligned properly. Using force will only result in damage to the connectors. 2. Lift the floor mat on the right side of the cab and locate the 7 inch square cover plate on the floor between the seat and the console. 3. Remove this plate by removing the screws which hold it to the floor. 4. Drop the end of the cab cable with the large square connector down through the hole in the floor. 5. Install the split rubber grommet around the cab cable and fit it into the slot in the galvanized cover plate, with the flatted portion of the grommet toward the outside. 6. Use the original screws to fasten the cover plate to the floor with the grommet positioned at the right-front of the cover plate. March 2004 2005300-8 9-6
Installation Ag Leader Technology 7. Install (3) or (4) snap-open/snap-closed cable clips on the right-front cab window to hold the cab cable up against the cab window. Notice there are two holes on the post bracket for securing the cab cable with a zip tie. 8. Install (3) or (4) tie-down clips to the floor and use small cable ties to hold the cab cable away from the sharp corner of the console, as shown in Fig. 4 NOTE: Be sure to thoroughly clean the surface of the cab window and floor to ensure that the adhesive backed clips will adhere properly. First, wipe the glass or metal with a paper towel, and then use the alcohol swabs provided to clean the spots where the clips will be installed. 9. Put the cab floor mat back in place. Grommet Cab Cable Figure 4. Cab cable fastened to Cab Floor and exiting through Grommet 10. Under the cab floor, route the cab cable forward and toward the right of the cab, tying it to the channel-iron which supports the front of the cab, as shown in Fig. 5. 11. Place the end of cab cable over the existing wiring and attach the distribution cable, as shown in Fig. 5. 9-7 March 2004 2005300-8
Installation Cab Cable Distribution Cable Figure 5. Distribution Cable attached to Cab Cable March 2004 2005300-8 9-8
Installation Ag Leader Technology Installing Header Height Sensor Parts required for this procedure: Header height sensor assembly (with integral cable) Arm assembly (threaded rod with S-hook) Anchor spring with S-hook and 5/6 x 1 capscrew with lockwasher and nut Electric drill with 11/32 drill bit Two 5/16 x 1 capscrews with flat washers and Nylock nuts Cable ties Step-by-Step Procedure 1. Install the threaded arm through the hole in the pivot shaft of the header sensor and tighten the 1/4 inch nuts to securely fasten it to the pivot shaft. 2. Under the cab floor, locate the channel-iron which runs front-to-back about 24 inches to the right of the cab. 3. Position the header sensor on the inside of the channel-iron as shown in Fig. 6, with the sensor housing just far enough back so that when the threaded arm is in the up position, the end of the arm is about 1 inch behind the sheet metal that hangs down in front of that area. Position the sensor low enough on the side of the channel iron that the 5/16 nut on the side of the sensor does not interfere with the channel. 4. While holding the sensor housing in this position, use the marking pen to mark the position of the front and rear slots in the top row of slots on the side of the sensor frame. 5. Center-punch the channel-iron and drill two 11/32 holes, one near the front of the front slot and one near the back of the back slot. 6. With the header sensor oriented so that the electrical cable is to the back, attach it to the channel-iron using the bolts supplied in the header sensor installation kit. 7. Position the S-hook on the outer end of the threaded arm about 2 inches back from the end of the arm and tighten the nuts to hold it securely to the arm. 9-9 March 2004 2005300-8
Installation Header Sensor Figure 6. Header Sensor Mounted under Cab Floor 8. Install the extension spring in the S-hook on the end of the threaded arm and pinch the S-hook closed. 9. Drill an 11/32 hole in the plate across the top of the feeder house, about 1-1/2 inches in from the right-side, and about 1 inch in front of the angle iron which runs across the top of the feeder house. 10. Attach the S-hook on the lower end of the spring to the feeder house with the 5/16 x 1 bolt provided in the header sensor installation kit, as shown in Fig. 7. 11. Loop any excess length of header sensor cable and tie it securely with cable ties before plugging the cable into the distribution cable. March 2004 2005300-8 9-10
Installation Ag Leader Technology Threaded Rod Spring Figure 7. Header Height Sensor Spring attached to Feeder House 9-11 March 2004 2005300-8
Installation Installing Power Cable Parts required for this procedure: Power cable (the cable with an inline fuse holder) Cable Ties Step-by-Step Procedure 1. Disconnect either the main power or the ground connection at the combine batteries. 2. Remove the front attatching screw from the metal rain and dust shield over the main power connections on the outside of the right cab wall, and pivot the shield up to provide access to the connections. 3. Install the black lead of the power cable on the 3/8 stud which brings 12 volt power into the cab. 4. Install the white lead of the power cable on the 7/16 stud which grounds the cab to the battery ground cable. 5. Re-install the shield over the power connections. 6. Drop the power cable down through the large rectangular hole between the fuel tank and the cab wall. 7. Connect the power cable to the distribution cable and tie it securely out of the way. 8. Reconnect the main power or ground at the batteries. 9. Turn the monitor on by flipping the white power switch on the bottom of the monitor forward. The monitor should beep, display the program version number for one second, beep twice, then display F1: L1: on the top line of the monitor. March 2004 2005300-8 9-12
Installation Ag Leader Technology Installing Ground Speed Cable Parts required for this procedure: Ground speed cable (identified by tag at the end with two connectors) Cable ties Step-by-Step Procedure 1. Locate the ground speed sensor on the top of the ground drive transmission, just behind the front axle of the combine. 2. Install the end of the ground speed cable which has two connectors between the existing wiring harness and the ground speed sensor. 3. Route the cable along the existing ground speed sensor cable back and out through the right side of the separator, inside the right-front tire. 4. Tie the new cable securely to the existing cable, as shown in Fig. 8. 5. Follow the existing cable to the area near the distribution cable, tying the cable frequently where it passes near moving parts. 6. Loop and tie any excess cable. Connect the ground speed cable to the distribution cable. 9-13 March 2004 2005300-8
Installation Ground Speed Cable Figure 8. Ground Speed Cable routed along Existing Cable March 2004 2005300-8 9-14
Installation Ag Leader Technology Installing Grain Flow Sensor Parts required for this procedure: Grain Flow Sensor Stainless Steel Top Deflector (curved on one end) Deflector Mounting Block (5" x 2-1/2" x 1-1/4") Drill template (galvanized steel) for deflector mounting screws Drill/Cutout Template (galvanized steel) for grain flow sensor (4) 5/16" Button Head Screws, Lockwashers, Flat Washers and Nylock Nuts (2) 1/2" Carriage Bolts, Lockwashers and Nylock Nuts Marking Pen 13/32 Transfer Punch 1/2" and #F Drill Bits (provided) 5/16-18 Tap and Tap Wrench (provided) "Do Not Adjust, Use Lower Adjuster" sticker Duct Tape Cable ties Electric drill and sabre saw Step-by-Step Procedure 1. Remove the elevator drive belt at the left end of the lower clean grain auger, so that the elevator can be turned easily by hand. 2. At the top of the clean grain elevator, place the deflector drill template on the hinged lid, with the 8 inch wide notch matching the rear flange of the hinge that is spot-welded to the hinged cover. 9-15 March 2004 2005300-8
Installation 3. Center-punch the cover at the locations of the two small holes in the template. 4. Drill 1/2 inch holes through the cover at the locations of the punch marks. 5. Remove the (3) bolts holding the hinged cover closed and open the cover. 6. Install the curved stainless deflector to the underside of the hinged lid by placing the 1/2 inch carriage bolts up through the slots in the deflector, placing the mounting block over the screws, with the side of the block with the countersunk holes next to the deflector, and placing the ends of the screws through the holes drilled in the hinged cover. 7. Install the lockwashers and Nylock nuts on the carriage bolts and tighten the nuts just enough to hold the deflector up against the hinged cover. 8. With a hammer, tap on the front of the deflector to ensure that the curved portion is tight against the back of the hinged cover. 9. Temporarily close the hinged cover to ensure that the deflector is centered well enough to fit between the side flanges of the elevator. 10. When the deflector is properly positioned, fully tighten the nuts on the carriage bolts. 11. Install and tighten the (3) bolts which hold the hinged cover closed. 12. Place the flow sensor drill/cutout template on the top of the elevator housing, in front of the cover hinge, with the (3) 5/8 inch holes in the template placed over the nuts of the (3) 5/16 bolts just in front of the cover hinge. NOTE: On the MF 8560 & 8590 and White 9700 & 9720 models, there may be an inspection door on top of the elevator. It is acceptable to cut through this door. 13. Center punch at each of the (8) small holes in the template. 14. Use the marking pen to mark the four sides of the 8 inch by 5 inch cutout in the template. 15. Remove the template and use the size F drill bit provided to drill a hole in all (8) center punch locations. March 2004 2005300-8 9-16
Installation Ag Leader Technology 16. Use the 1/2 inch drill bit to drill out the holes at the (4) locations marked "1/2" on the drill template (these holes define the corners of the opening that must be cut for the flow sensor). 17. Use the 5/16-18 tap provided to tap the (4) smaller holes. 18. Apply tape around the outline of the marked cutout area to protect the paint from scratches while cutting the opening. 19. Use a good sabre saw to cut between the four 1/2" holes defining the corners of the cutout opening (follow the outside edge of the marked lines). 20. Use the square file provided in the lower adjuster installation kit to file off any sharp edges after cutting the hole. NOTE: The corners of the cutout do not have to be filed square. You can leave them round as originally drilled by the 1/2" bit. 21. Install a 5/16" lockwasher on each of the 5/16 x 1 button head screws and install these screws in the threaded holes in the elevator housing, from the inside out, so that the threaded ends of the screws protrude outside the elevator. 22. With the screws fully tightened, hold the screws from the inside and install and tighten a standard nut (with no lockwasher) on the outside of the elevator. 23. Open the bottom of the clean grain elevator and turn the chain until the connecting links are at the bottom. 24. Split the elevator chain by removing a connecting link or disconnecting a half-link. 25. Rotate the upper elevator sprocket to place a paddle directly over the sprocket and adjust the bearing holders upward to obtain a clearance of between 3/8 and 1/2 inch between the tip of the paddle and the curved deflector. 26. Place the "Do Not Adjust, Use Lower Adjuster" sticker on the side of the elevator by the inner adusting screw (clean surface with alcohol swab to ensure that sticker adheres properly). 9-17 March 2004 2005300-8
Installation 27. Place the flow sensor on the 5/16" screws protruding from the elevator housing and install the 5/16 flat washers and Nylock nuts to hold the sensor in place. Figure 9. Flow Sensor mounted at top of elevator March 2004 2005300-8 9-18
Installation Ag Leader Technology Installing Moisture Sensor IMPORTANT: If you have an elevator mount kit for installing the moisture sensor on the side of the clean grain elevator, ignore the following installation instructions. Installation instructions for the elevator mount kit are included in the box containing the elevator mount kit. If you do not have an elevator mount kit, you must install the moisture sensor on the bottom side of the loading auger inside the grain tank. This requires removing 6-1/2 in. of auger flighting from the center of this auger. for NOTE: In field conditions where the combine head is continually picking up moist soil and/or green weeds or crop, a buildup of materialmay develop on the inside of the loading auger tube. In very severe cases, this may cause excessive wear on the auger flighting where the flighting has been removed for the moisture sensor. If the inside of the auger tube has a film of buildup that is thick enough that it rubs against the auger flighting, remove the moisture sensor and clean the tube in the area where the flighting is cut and check the flighting wear. Parts required for this procedure: Moisture Sensor Moisture Sensor cutout template and clearance gauge Marking pen Long (32 in. or 39 in.) stainless steel clamps Cable ties Electric drill and drill bits Saber saw with metal cutting blade Hacksaw or torch for cutting auger flighting Handheld grinder 9-19 March 2004 2005300-8
Installation Step-by-Step Procedure 1. Remove the loading auger and tube from the grain tank with the top auger bearing holding the auger in its operational position relative to the tube. 2. On the bottom side of the auger tube, make a mark 12 in. from the discharge end of the tube. Then place the cutout template on the auger so that it is centered on this mark and mark the sensor opening (5-11/16 x 1-11/16 in.), as shown in Figure 10. 3. Drill one or more starting holes for the saber saw blade and cut the sensor opening, as shown in Figure 11. 4. Cut the hole in the tube as accurately as possible. It is good to avoid excess clearance around the plastic sensor housing since any such clearance will collect fine material that can affect the accuracy of the sensor. NOTE: Do not cut this hole with a torch. 5. After cutting the opening, check to see that the raised portion of the plastic part of the sensor housing fits into the opening. If it does not, use a file to enlarge the opening until the sensor just fits. Figure 10. Marking sensor opening using template March 2004 2005300-8 9-20
Installation Ag Leader Technology Figure 11. Cutting sensor opening 6. Rotate the auger inside the tube to align the outside edge of the auger with one end of the sensor opening and mark the auger, as shown in Figure 12. 7. Rotate the auger to align the flighting with the other end of the sensor opening and again mark the auger. NOTE: The auger must be in its normal operating position relative to the tube when you make these marks. 8. Remove the auger from the tube and mark the auger flighting 3/8 in. outside each of the original marks (3/8 in. lengthwise on the auger, not 3/8 in, along the spiral outside diameter of the flighting). Mark the flighting for cutting at these positions, which should be about 6-1/2 in. apart lengthwise on the auger. NOTE: Before cutting the flighting, weld it to the auger shaft just outside of each cut mark. Doing so keeps the flighting from expanding after being cut. 9. Using a hacksaw or torch, remove the 6-1/2 in. length of flighting all the way down to the auger shaft, as shown in Figure 13. Use a grinder or file to smooth off the cut edges of the flighting. 9-21 March 2004 2005300-8
Installation Figure 12. Marking Auger NOTE: The outside edge of the flighting is heat treated, requiring grinding a notch before the flighting can be cut with a hacksaw. 10. Re-install the auger into the tube and install the top bearing to hold the auger in its operating position. Hold the sensor clearance gauge in the sensor opening as shown in Figure 14 and rotate the auger to make sure that it clears the gauge. NOTE: If the flighting hits the gauge, additional flighting must be removed to ensure that the moisture sensor will not be damaged. 11. Place the moisture sensor in the opening of the tube and clamp it to the tube with one of the long clamps provided, as shown in Figure 15. NOTE: Be sure to install the sensor with the direction of grain flow arrow pointing towards the top end of the auger (the sensor cable will be toward the bottom end of the auger). March 2004 2005300-8 9-22
Installation Ag Leader Technology Figure 13. Auger with 6-1/2 in. of flighting removed Figure 14. Sensor Clearance Gauge in Sensor Opening 9-23 March 2004 2005300-8
Installation 12. Drill a hole for a sheet metal screw about 90 degrees from the sensor opening and attach the ground strap, as shown in Figure 15. 13. Remove the moisture sensor from the auger tube and re-install the auger and tube in the combine. 14. Reinstall the moisture sensor onto the auger tube after it is back in the combine, and route its cable along the grain flow sensor cable to reach the distribution cable (the one which splits the large 24-pin connector out into six smaller connections). 15. Tie the cable securely to keep it away from sharp edges and to prevent it from being pulled down as grain is unloaded from the grain tank. NOTE: To tie the cable to the auger tube, either: Join two or more long wire ties end-to-end to allow them to reach around the tube OR Use the extra steel clamp provided (but be careful not to cut the cable by clamping it too hard). 16. Remove the sealed cover on the unused 14-pin connector on the distribution cable. Plug the moisture sensor cable into this connector, and loop and tie any excess cable away from moving parts. March 2004 2005300-8 9-24
Installation Ag Leader Technology Ground Strap Long Clamp Figure 15. Moisture Sensor Installed on Auger Tube Installing Elevator Speed Cable, Flow Sensor and Moisture Sensor Cable Parts required for this step Elevator speed cable (identified by tag at the end with two connectors) Flow Sensor Cable (identical 9-pin connectors on both ends) Cable ties Step-by-Step Procedure 1. Locate the connector on the low shaft speed sensor that is mounted on the outlet end of the auger in the grain tank. 2. Install the end of the elevator speed cable which has two connectors between the existing wiring harness and the low shaft speed sensor (be sure you have the elevator speed cable, not the ground speed cable). NOTE: You may want to use a cable tie to hold the connectors together, so that they cannot be pulled apart by the force of moving grain as the grain tank is being emptied. 9-25 March 2004 2005300-8
Installation NOTE: On 1995 and newer MF 8570 combines, the elevator speed sensor is located on the lower end of the grain discharge auger next to the elevator. 3. Follow the existing wiring along the angle iron in front of the auger, towards the right side of the combine, to the point where the existing wiring goes forward along another angle iron. Tie the cable securely at 12-24 inch intervals. 4. Connect one end of the flow sensor cable to the flow sensor and route it to the point where the speed sensor cable goes forward. 5. Route the moisture sensor cable to the point where the speed sensor cable goes forward. 6. Route all three cables together along the existing speed sensor cable, forward along the angle iron to the front of the grain tank, left to the point where the cable goes over the front edge of the tank and down behind the cab. Be sure to tie the cables securely. 7. Under the cab, loop and tie any excess cable, and connect all (3) cables to the distribution cable. Installing elevator Adjuster IMPORTANT: A slide adjuster must be installed at the lower end of the clean grain elevator, so the top shaft of the elevator can remain in a fixed position. If you don t install this lower slide adjuster, every time you adjust the top shaft to tighten the chain your grain weight calibration will change. IMPORTANT: If your elevator chain and top drive sprocket have several years of use, it is a good idea to install new parts. If these parts are changed at a later date, it will affect the calibration of the monitor. March 2004 2005300-8 9-26
Installation Ag Leader Technology Parts required for this step Elevator slide adjuster assembly 1-1/2" bearing (same as existing bearing) Metal drill template 13/32" drill and 5/16" square file (both provided) Half-link for elevator chain 3/8 by 2-1/4 carriage bolt with flat washers, lock washer and nut Step-by-Step Procedure 1. Center punch the tube that braces the ladder behind the clean grain elevator, on its centerline, about 1 inch inside the outer flange of the lower elevator boot. 2. Use the 13/32 drill bit provided to drill through both through the tube and the side of the elevator boot. 3. Remove the 1/2 inch nut holding the flattenned end of the tube to the lowerleft bolt of the bearing flange. 4. Pull the tube off of the bearing flange bolt and bend it downward slightly to provide access to the hole drilled in the side of the elevator boot. 5. File the hole square with the square file to allow installation of the 3/8 x 2-1/4 carriage bolt provided from the inside of the elevator. 6. Cut off the tube about 1 inch to the right of the centerline of the hole drilled in the tube. 7. Bend the tube back up to align the hole with the hole in the elevator boot, install the carriage bolt from the inside-out, with enough flat washers between the boot and the tube to take up the space, and install a lockwasher and locknut on the bolt to hold the tube to the elevator. 9-27 March 2004 2005300-8
Installation 8. Remove the bearing flanges and bearing from the clean grain auger shaft and install the metal drill template using the four carriage bolts that originally held the bearing flanges. 9. Use the 13/32 transfer punch to make a center punch mark in each of the (4) corner holes of the drill template. 10. Install the 13/32 drill bit in an electric drill and drill through the side of the elevator boot at all four corner holes, as shown in Fig. 16 (photo shows Case 1660 elevator). Figure 16. Drilling Adjuster Mounting Holes in Elevator 11. Use the square file to file the holes out to match the square holes in the drill template. 12. Remove the drill template. 13. Using the new bearing provided and the 3/8" carriage bolts provided with the adjuster, mount it loosely to the clean grain elevator housing. March 2004 2005300-8 9-28
Installation Ag Leader Technology 14. Use a ruler to measure the available up and down movement of the slide adjuster. If you have less than 7/8 inch total travel, look to see what limits its motion in both directions. If upward motion is limited by the hub of the sprocket hitting the center divider inside the elevator, remove material from the divider to eliminate the interference. 15. Re-connect the elevator chain. If required, add a half-link. 16. With the lower auger suspended on the elevator chain, tighten all the bolts on the lower adjuster. 17. Install the bearing locking collar on the bearing. 18. When fully installed, the lower adjuster should look similar to Fig. 17 (photo shows Case 1660) 19. Re-install the elevator drive belt. Figure 17. Lower Adjuster on Clean Grain Elevator 9-29 March 2004 2005300-8
Installation Final Inspection Installation is now complete. Do a walk around of the combine and complete the following: All cable connections have been made. Excess cable has been tied out of the way, so there is no interference. All tools have been removed from the combine. All cap screws and carriage bolts are tight. Operational Checkout for PF Series Monitor Step-by-Step Procedure Refer to the Display Items section in the Operation Section for instructions on how to display different items on the screen. 1. Start engine. 2. Turn the monitor power switch ON and verify that the monitor turns on properly. A field and load should be displayed at the top. 3. Display Elevator Speed on the screen. 3a. Verify that elevator RPM stays at zero with the separator and header OFF. 3b. Engage the separator and verify the monitor measures elevator RPM. It should be between 400 450 RPM at full engine speed. NOTE: On some combine models, the header must be engaged to get an elevator speed signal. If you do not get an elevator RPM reading, engage the header drive. March 2004 2005300-8 9-30
Installation Ag Leader Technology 4. Display Ground Speed on the screen. Move the combine slowly to verify the monitor measures MPH at low speeds (below 1 mph). NOTE: MPH will NOT agree with the combine s monitor, because the PF3000 has not yet been calibrated to your combine. 5. Start the separator with the combine at rest and verify that the monitor reads 0.0 MPH. 6. Display Head Height on the screen. 7. Lift the head and verify the head height number increases. Lower the head and verify the head height number decreases. 8. Display Temp on screen and verify that there is a temperature reading. The temperature may be off slightly because it has not been calibrated. Refer to the Setup Section of the Operator s Manual to adjust the monitor to your combine. Operational Checkout for YM 2000 Refer to General Description in the Setup Section of the Operator s manual for a description of the key. Step-by-Step Procedure 1. Start Engine. 2. Flip the monitor power switch ON and verify that the monitor turns on properly. (a) The top display should show F1 L1 (b) The lower-left display should show SOYBEANS. (c) The lower-right display should show 0.0 AV/B/A. 9-31 March 2004 2005300-8
Installation 3. Push the FLOW key twice to display Elevator RPM. (a) Verify that elevator RPM stays at 0 with the separator and header OFF. (b) Engage the separator and verify that the monitor measures elevator RPM. It should be between 400 and 450 RPM at full engine speed. NOTE: On some combine models, the header must be engaged to get an elevator speed signal. If you do not get an elevator RPM reading, engage the header drive. 4. Move the combine slowly to verify that the monitor measures MPH at low speeds (below 1mph). NOTE: MPH will not agree with the combine s monitor, because the yield monitor has not been calibrated to your combine. 5. Start the separator with the combine at rest and verify that the monitor reads 0.0 MPH. 6. Place the feeder house at about mid-height. 7. Place the AREA COUNT switch in the UP position. 8. Select STOP HEIGHT on the top display. 9. If the red AREA COUNT light is ON, increase the stop height displayed on the top line (using the UP ARROW key for the top display) until the light goes out. 10. If the AREA COUNT light is OFF, decrease the stop height displayed until the light comes on. March 2004 2005300-8 9-32
Installation Ag Leader Technology 11. Verify that the AREA COUNT light goes out as the head is dropped slightly below the original position and comes on as the head is slightly above the original position. NOTE: Use small up and down head movements for this check. If you use large motions, it may appear that the head moves too far before the light changes, because there can be up to a 1 second delay in the monitor. 12. Check for proper connection of the moisture sensor as follows (a) Turn On the Yield Monitor 2000. (b) Set MOIST = AUTO under the MOIST key. (c) Press the MOIST key five times to display temperature, which should show a number within a few degrees of the actual ambient temperature. (d) If you know the temperature in the area of the moisture sensor accurately, you can adjust the temperature readout with the lower-left UP or DOWN ARROW keys. (e) If you do not get a reasonable temperature reading (it will indicate 20 DEG F if the sensor is not connected), recheck the connections. Call Ag Leader Technology at 515-232-5363 if you have a problem and cannot find it. NOTE: You cannot get a moisture reading until there is grain flowing through the combine. Also, you will only see the AVG% display when there is no grain flow. *** 9-33 March 2004 2005300-8
Installation Summary of Changes Revision 1 June 1999 Initial release Revision 2 December 2002 Changes to include Pfadvantage Revision 3 March 2004 Changes to remove window bracket installation and replace it with a post bracket installation. March 2004 2005300-8 9-34