FEATURES AND BENEFITS Wafer & Lugged bodied butterfly valves for bi-directional use Dead end service are offered as standard in full ANSI Class and ratings (for lugged design only) The design of double offset sealing assures smooth, low torque operation and reduced seat wear. Extended neck length allows for adequate insulation and easily accessible for actuator mounting. Valve has a disc stop to prevent disc over travel, minimising possible seat damage whilst extending the service life of the valve actuator. The disc has been hydro-mechanically designed to maximise flow and minimise resistance, providing a high Cv value. The disc is spherically machined and the hand polished disc edge provides bubble tight shut off with minimal torque. One piece through stem design achieves high strength and positive disc control. Optional mounting plate is available to international standard. Non lubricated, coated bearings securely support the stem and minimise bearing friction and operating torque. V-packing is designed to give excellent resistance to pressure and seal effectively at both low and high pressures with little or no gland adjustment. Grafoil packing is also available for high temperature applications and are standard on the fire safe & metal seat units. All valves are tested for leakage at rated pressure, and zero defects are accomplished through a wide range of testing processes. Our spring loaded, easy grip lever is ergonomically designed for ease of operation. APPLICATIONS Challenger Valves and Actuators are the Right Choice for Valves and Actuation when quality matters. Servicing industries such as : Chemical, Textile, Paper, Steam, Water, Petrochem and Process Fluids. TECHNICAL SPECIFICATION Valve nominal diameter : 2 (50) - 60 (0) Face to Face Dimension: API 609 Category B MSS SP-68 DIN 3202 ISO 5752 BS 5155 End Connection Wafer, Lug Testing API 598, MSS SP-61, BS 6755 ANSI B 16.104 Temperature : from -50 C up to +260 C (up to +380 C for HT version) The working temperature depends on the medium and seat material Maximum working pressure : Class / at ambient temperature Class / PN 20 Class / PN 50 Suitable for Vacuum service down to 0 bar (a) Maximum fluid velocity, under maximum working pressure: 4 m/s for liquids 40 m/s for clean gases Fire safe and metal seat options
TECHNICAL: MATERIALS 10 9 WAFER TYPE 301 - LB 331 - LB 11 12 13 14 LUGGED TYPE 302 - LB 332 - LB 1 14 15 16 5 6 7 17 8 NO PART MATERIAL MATERIAL STANDARD 1 Body Carbon Steel ASTM A216-WCB Stainless Steel ASTM A351-CF8 / CF8M 2 Disc Stainless Steel ASTM A276-316 Hard facing Stellite or ENP 3 Disc Pin 316 Stainless Steel ASTM A276-304/316 4 Stem 5 Stem Retainer 6 Seat 17-4PH ASTM 564-630 Stainless Steel ASTM A276-304/316 ASTM A240-304 Stainless Steel ASTM A240-316 PTFE Polytetrafluoroethylene RTFE Reinforced Polytetrafluoroethylene 316 Stainless Steel ASTM A240-316L Inconel 625 Fire Safe RTFE/316 Stainless Steel NO PART MATERIAL MATERIAL STANDARD 7 Seat Retainer Carbon Steel ASTM A36 Stainless Steel ASTM A240-304 / 316 8 Retainer Bolt 316 Stainless Steel 9 Gland Bridge Stainless Steel ASTM A351-CF8 10 Stud Bolt 316 Stainless Steel 11 Gland 316 Stainless Steel 12 Packing PTFE or Grafoil 13 Packing Retainer 316 Stainless Steel 14 Upper & Lower Bushing RTFE /316 Stainless Steel 316 Stainless Steel 15 Bottom Packing PTFE or Grafoil 16 Bottom Cover Carbon Steel Stainless Steel 17 Hex Bolt 316 Stainless Steel A36 ASTM A240-304/316
TECHNICAL: SEAT EXPLANATION TEFLON SEAT Seat Material: PTFE & RTFE Blowout proof stem design Lower operating torque Tight shut off Bi-directional application Leakage class VI (zero) METAL SEAT Seat Material: 316L & INCONEL Blowout proof stem design Inherent fire safe design Suitability for high temperature service Leakage class IV, V FIRE SAFE During and after a fire, when the soft (teflon) seat material has burned away, the metal seat activates automatically and prevents excessive flow. Blowout proof stem design Tight shut off Bi-directional application Inherent fire safe design Leakage class VI (zero)
TECHNICAL: HP301 & 302 ANSI# Torque & Pressure SIZE TEFLON SEAT 10 BAR 16BAR 20BAR METAL SEAT 20BAR MM N.m N.m N.m N.m 50 18 21 23 45 65 21 27 33 60 80 33 43 54 87 100 49 63 79 119 125 67 91 107 160 84 110 137 206 200 137 187 225 338 250 210 295 368 552 347 488 608 912 350 551 767 957 1435 400 618 1140 1140 1710 450 878 1390 1731 2597 500 1219 1670 2000 0 550 1587 2341 2705 4058 600 1886 2775 3328 4992 650 2523 3710 4449 6229 700 2979 4368 5038 7053 750 3 4780 5936 8311 800 3940 5933 7069 9896 900 5558 7662 8667 12134 Temperature / Rating: ANSI# 28 21 Pressure (BAR 14 7 0 5 50 100 200 250 350 400 450 500 Temperature (C
TECHNICAL: HP331 & 332 ANSI # Torque & Pressure SIZE TEFLON SEAT METAL SEAT 25 BAR 40 BAR 50 BAR 25 BAR 40 BAR 50 BAR MM N.m N.m N.m N.m N.m N.m 50 26 41 52 52 74 93 65 39 62.3 77.9 58.4 93.5 116.9 80 60 90 113 90 135 169 100 93 123 148 139 185 222 125 117 160 191 175 240 287 159 225 319 239 382 478 200 293 451 541 440 676 811 250 446 686 824 669 1029 1236 732 1169 1460 1098 1754 2190 350 1126 1722 1964 1688 2583 2946 400 1691 2312 2647 2536 3468 3970 450 2001 2057 3485 1 4280 4531 500 2656 3881 4624 3983 5821 6937 600 3895 5356 6685 5453 7499 9358 Temperature / Rating:ANSI# 56 49 42 35 Pressure (BAR 28 21 14 7 0 5 50 100 200 250 350 400 450 500 Temperature (C
TECHNICAL: HP301 & 302 DIMENSIONS Dimension - Q1 / Q2 is the dimension shown to ensure clearance is considered between flanges and valve. The valve needs to be properly aligned so that the valve disc does not come in to contact with the flange faces as misalignment will result in damage to the valve. Applicable Flange Standard ANSI CL ISO/DIN PN10/16/20 JIS 10K/16K/20K All dimensions are approximate, please contact Challenger for more details. HP301 - WAFER TYPE CL. HP302 - LUGGED TYPE CL. SIZE MM HP301 & 302 DIMENSION ØA ØB C1 C2 C3 D Q1 Q2 50 Ø47 Ø104 95 245 44 Ø32 Ø46 65 Ø64 Ø120 115 170 285 46 Ø54 Ø65 80 Ø75 Ø130 116 175 291 48 Ø65 Ø76 100 Ø95 Ø156 130 185 315 54 Ø86 Ø97 125 Ø113 Ø186 148 208 356 57 Ø102 Ø116 Ø140 Ø213 162 222 384 57 Ø132 Ø144 200 Ø190 Ø266 202 265 467 64 Ø181 Ø192 250 Ø238 Ø324 232 532 71 Ø228 Ø242 Ø280 Ø372 262 330 592 81 Ø270 Ø285 350 Ø321 Ø418 294 365 659 92 Ø310 Ø326 400 Ø365 Ø480 346 424 770 102 Ø355 Ø370 450 Ø419 Ø536 376 454 830 114 Ø407 Ø425 500 Ø469 Ø590 406 479 885 127 Ø457 Ø475 550 Ø509 Ø644 465 520 985 154 Ø494 Ø514 600 Ø553 Ø694 490 555 1045 154 Ø537 Ø558 650 Ø602 Ø740 520 585 1105 165 Ø582 Ø608 700 Ø657 Ø804 549 615 1164 165 Ø638 Ø664 750 Ø710 Ø860 585 650 1235 190 Ø670 Ø714 800 Ø760 Ø910 625 675 1 190 Ø740 Ø764 900 Ø872 Ø1012 675 740 1415 203 Ø855 Ø878
TECHNICAL: HP SERIES Top View & Stem 50-500 550-800 50-200 - 900 50-500 SIZE TOP VIEW FLAT STEM STANDARD KEYED STEM OPTION SQUARE STEM MM L1 L2 L3 M F F1 ØG H F ØG KEY SIZE F F1 ØG H 50 18 98 - M10 61 31 Ø14 10 - - - 34 16 Ø13.2 11 65 18 98 - M10 61 31 Ø16 12 - - - 34 16 Ø14 11 80 18 98 - M10 61 31 Ø16 12 - - - 34 16 Ø14 11 100 22 98 - M10 61 31 Ø19 15 - - - 38 21 Ø18 14 125 22 98 - M10 61 31 Ø19 15 - - - 41 23 Ø21 17 22 98 - M10 61 31 Ø19 15 - - - 41 23 Ø21 17 200 28 116 - M12 - - - - 80 Ø28 8X7-50L 49 29 Ø27 22 250 28 116 - M12 - - - - 80 Ø32 10X8-50L 54 33 Ø32 27 36 158 - M16 - - - - 95 Ø35 10X8-60L 59 33 Ø34 27 350 36 158 - M16 - - - - 95 Ø42 12X8-60L 66 40 Ø40 32 400 44 204 - M20 - - - - 121 Ø48 14X9-75L 81 45 Ø46 36 450 44 204 - M20 - - - - 121 Ø48 14X9-75L 81 45 Ø46 36 500 44 204 - M20 - - - - 121 Ø60 18X11-75L 87 52 Ø58 46 550 44 288 288 M20 - - - - 135 Ø60 18X11-85L - - - - 600 44 288 288 M20 - - - - 155 Ø60 18X11-100L - - - - 650 68 328 328 M20 - - - - 155 Ø75 22X14-100L - - - - 700 68 328 328 M20 - - - - 155 Ø75 22X14-100L - - - - 750 68 328 328 M20 - - - - 155 Ø80 22X14-105L - - - - 800 68 328 328 M20 - - - - 155 Ø80 22X14-105L - - - - 850 68 328 328 M20 - - - - 185 Ø90 25X14-130L - - - - 900 68 328 328 M20 - - - - 185 Ø90 25X14-130L - - - -
TECHNICAL: HP331 & 332 Dimension - Q1 / Q2 is the dimension shown to ensure clearance is considered between flanges and valve. The valve needs to be properly aligned so that the valve disc does not come in to contact with the flange faces as misalignment will result in damage to the valve. Applicable Flange Standard ANSI CL. ISO/DIN PN25/40/50 All dimensions are approximate, please contact Challenger for more details. HP331 - WAFER TYPE CL. HP332 - LUGGED TYPE CL. SIZE MM HP331 & 332 DIMENSION ØA ØB C1 C2 C3 D Q1 Q2 50 Ø47 Ø104 95 245 44 Ø32 Ø46 65 Ø64 Ø120 115 170 285 46 Ø54 Ø65 80 Ø75 Ø130 116 175 291 48 Ø65 Ø76 100 Ø95 Ø156 130 185 315 54 Ø86 Ø97 125 Ø113 Ø190 155 210 365 59 Ø102 Ø115 Ø140 Ø220 185 245 430 59 Ø122 Ø143 200 Ø186 Ø280 217 275 492 73 Ø178 Ø190 250 Ø228 Ø336 250 320 470 83 Ø218 Ø232 Ø276 Ø390 292 355 647 92 Ø266 Ø280 350 Ø315 Ø436 323 405 728 117 Ø304 Ø316 400 Ø359 Ø502 386 450 836 133 Ø345 Ø359 450 Ø405 Ø560 425 488 913 149 Ø391 Ø406 500 Ø447 Ø614 455 525 980 159 Ø439 Ø448 600 Ø549 Ø724 545 600 1145 181 Ø519 Ø540
TECHNICAL: HP SERIES Top View & Stem 50-400 450-600 50-200 - 600 50-500 SIZE TOP VIEW STANDARD OPTION FLAT STEM KEYED STEM SQUARE STEM MM L1 L2 L3 M F F1 ØG H F ØG KEY SIZE F F1 ØG H 50 18 98 - M10 61 31 Ø14 10 - - - 34 16 Ø13.2 11 65 18 98 - M10 61 31 Ø16 12 - - - 34 16 Ø14 11 80 18 98 - M10 61 31 Ø16 12 - - - 34 16 Ø14 11 100 22 98 - M10 61 31 Ø19 15 - - - 38 21 Ø18 14 125 22 98 - M10 61 31 Ø19 15 - - - 41 23 Ø21 17 22 98 - M10 61 31 Ø19 15 - - - 41 23 Ø21 17 200 28 116 - M12 - - - - 80 Ø32 10X8-50L 54 33 Ø32 27 250 36 158 - M16 - - - - 95 Ø35 10X8-60L 59 33 Ø34 27 36 158 - M16 - - - - 95 Ø42 12X8-60L 66 40 Ø40 32 350 44 204 - M16 - - - - 121 Ø48 14X9-75L 81 45 Ø46 36 400 44 204 - M16 - - - - 121 Ø60 18X11-75L 87 52 Ø58 46 450 44 204 254 M20 - - - - 155 Ø60 18X11-100L - - - - 500 60 204 254 M20 - - - - 155 Ø75 22X14-100L - - - - 600 60 328 254 M20 - - - - 155 Ø80 22X14-100L - - - -
TECHNICAL: CV VALUES SIZE MM CLASS 10 20 30 40 50 60 70 80 90 50-2 7 13 21 31 46 64 84 92 65-4 12 21 35 51 75 105 137 80-6 20 36 60 88 132 182 238 260 100-14 36 64 106 162 235 326 414 460 125-22 60 105 175 260 390 540 670 760 200 250 350 400 450 500 600 40 30 65 60 100 90 130 190 180 250 235 340 320 430 400 650 605 100 76 170 155 260 230 385 335 470 445 650 615 850 800 1100 1020 1700 1580 165 125 290 265 445 390 660 575 810 770 1110 1055 1460 1375 1940 1800 2940 2730 DEGREE OF DISC ROTATION 265 200 485 440 735 645 1080 945 1335 1265 1820 1730 2265 2265 3200 2970 4830 4485 400 305 735 665 1120 980 1645 1435 1950 1850 2720 2585 3520 3320 4800 4460 7 6780 600 460 1080 980 1680 1470 2520 2200 2850 2705 3900 3705 5 5000 7000 6500 10700 9940 805 615 1490 1350 2270 1985 3385 2955 4060 3850 5670 5385 7400 6980 9900 9190 14900 13840 1025 785 1850 1675 2850 2495 4185 3650 5105 4840 7100 4745 9280 8750 12390 10 18500 17180 1 880 2100 1900 3200 2800 4700 4100 5800 5500 8000 7600 10500 9900 14000 10 21000 19500 650 780 2000 3500 5700 8600 12700 17700 22100 25000 700 800 2350 4100 6700 10000 14700 20550 25600 29000 750 980 2750 4700 7800 11700 17000 23700 29600 33500 800 1 3 5700 9400 14000 20900 29100 36200 41000 900 0 4200 7600 12500 18800 28000 38900 48600 55000 1000 2000 6500 7900 6000 24000 35700 49500 61800 70000 1100 2500 6700 12000 19800 29800 44 61 76600 87000 1200 3050 8200 14500 23700 35800 50 73600 92000 10400 Extension brackets for various temperatures PIPELINE FLUID TEMPERATURE HANDLE GEAR PNEUMATIC Std. Act -38 C to 190 C NONE NONE NONE 191 C to 238 C 100 NONE NONE 239 C to 293 C 100 100 294 C to 343 C 100 100 344 C to 385 C 386 C to 440 C 200 200 200 441 C to 496 C 250 200 200 497 C to 538 C 250 250 250
TECHNICAL: HP SERIES Double Offset Butterfly Valve
TECHNICAL: HP SERIES Double Offset Butterfly Valve