PRODUCT PORTFOLIO Baumot GROUP PRODUCT PORTFOLIO Baumot GROUP YOUR PARTNER FOR RELIABLE AND INNOVATIVE EXHAUST TECHNOLOGY PASSION I RELIABILITY I QUALITY CLEAN AIR EXHAUST SOLUTIONS BUSES, COACHES, TAXIS, COMMERCIAL & OFF-ROAD VEHICLES
YOUR PARTNER FOR RELIABLE AND INNOVATIVE EXHAUST TECHNOLOGY COMPANY PROFILE Baumot Group AG is the parent company of the Baumot Group (BG), a leading supplier in the area of exhaust gas aftertreatment. BG offers its customers first class Research & Develelopment and Testing & Validation Services for clean air solutions. BG applies those products and services across a wide range of industries in the business fields OEM (original equipment), retrofitting, aftermarket (repair, spare parts). In so doing, it covers the entire value creation chain for the exhaust gas aftertreatment sector. The market segments include, in particular, on-road (e.g. cars, taxis, buses, coaches, trucks and other commercial vehicles), off-road (e.g. construction machinery, agricultural machinery or stationary plant) and miscellaneous applications such as maritime. VEHICLES OEM COMMERCIAL VEHICLES Agricultural machinery manufacturer Construction equipment manufacturers Transition from Stage III to Stage IV/V NICHE MARKETS OEM 1ST FIT SMALL SERIES Special Vehicles Small-volume manufacturers Exotics Bridging technology Within its three subsidiaries, Baumot Group has more than 80 employees and decades of experience in the field of exhaust gas aftertreatment. Baumot Technologie GmbH represents the OEM development arm of the company, offering exhaust gas aftertreatment systems to well-known original equipment manufacturers. Baumot AG, which was acquired in 2014, together with the Twintec Technologie GmbH is one of the leading providers of selective catalytic reduction (SCR) systems as well as active and passive particulate filters in the retrofitting business sectors. Baumot UK Ltd. as part of the Baumot AG is repsonsible for ongoing design and development work to extend our product range for both original equipment and after market applications and to support the growing demand from operators to meet the challenges of the forthcoming LEZ and ULEZ. V E HICLE S NIC H E M A R K ET S CAPITAL GOODS STRUCTURE Baumot Group AG Holding UP-SIDE RESEARCH & DEVELOPMENT APPLICATION CUSTOMER SERVICE Baumot Technologie GmbH Development & Application of innovative EAS Baumot AG EAS* for Retrofit & Aftermarket International Baumot AG EAS* for Retrofit & Aftermarket International CAPITAL GOODS RETROFIT BUS & COACH UP-SIDE RETROFIT CARS/TAXIS Twintec Technologie GmbH EAS* for Retrofit & Aftermarket Germany Twintec Technologie GmbH EAS* for Retrofit & Aftermarket Germany City bus fleets Intercity bus fleets Products for speciality retrofitters (GenSets, Mari- Retrofit for EURO IV & V (Passenger Cars, Light Duty & Medium Duty) Potential: OEM Solutions ne, Agricultural machinery) 2 *EAS, Exhaust Aftertreatment Solutions
CERTIFIACTION The Baumot Group has established itself in the international markets as a reliable, competent and economic partner and provides the right solution for various needs. Exhaust aftertreatment systems from the Baumot Group have major regulatory approvals in Europe: Approved and certified by Swiss VERT test methods Are included in the BAFU list and thus LRV Compliant Meet the guidelines of the TRGS 554 TA Luft konform PRODUCT RANGE QUALITY As a company primary concerned with the improvement of air quality, Baumot Group is particularly committed to environmental protection when it comes to the design of its products and the production processes used to manufacture them. It goes without saying that the company follows the most demanding certified quality standards ranging from product development and the selection of partners to environmental management and occupational safety and health. The products are used in nearly all areas of the automotive sector. These include, among others, solutions in the on-road segment for taxis, passenger cars, commercial vehicles, buses and coaches, as well as in the off-road segment for mobile machinery such as excavators, road rollers or trenchers and stationary equipment such as combined heat and power plants. With its subsidiariy Twintec Technologie GmbH, the company is certified according to DIN EN ISO9001:2008 and DIN OHSAS (ISO) 18001 (Occupational Safety and Health). Moreover, the company complies with the statutory regulations for environmental protection. The Baumot Group offers the right filter system for every application. The various filter systems have all of the European approvals and are certified according to: RDW (the Netherlands), DTI (Denmark), EST for London s Low Emission Zone, Annex 27 StVzO, TÜV - DIN ISO 9001 and a TfL preferred supplier. Baumot are also active members of the Low Carbon Vehicle Partnership (LowCVP) and Confederation of Passenger Transport (CPT). Along with passive and active diesel particle filter systems (DPF), the product portfolio also includes the BNOx SCR (Selective Catalytic Reduction) system. The development and production of catalytic converters for emissions reduction focuses on the coating of carrier materials (ceramics and metals) with catalytically active substances noble metals, for example as well as on the development of new and more efficient coating processes. 4 5
CONTENTS PRODUCT PORTFOLIO 8 BNOx NEXT GENERATION EXHAUST AFTERTREATMENT 10 BUS 12 COACH 14 COMMERCIAL VEHICLE 16 TAXI 18 NRMM 20 SERVICE PACKAGE 22 OUR PHILOSOPHY PASSION RELIABILITY QUALITY
PRODUCT OVERVIEW Busses (Page 14) Coaches (Page 16) Commercial Vehicles (Page 18) Taxis (Page 20) Passenger Cars NRMM (Page 22) Stationary (Page 22) Use Case Meeting highest emission standards like EURO VI Meet the Low Emission Zones (LEZs) Ultra Low Emission Zones (ULEZs) requirements BNOx Suitable for exhaust temperatures (>275 C) Passive System DPF BA Suitable for low exhaust temperatures (>220 C) Passive System DPF BAB Suitable for especially low exhaust temperatures (<200 C) Active System DPF Flame Direct replacement of the original EURO IV/V System SCR Exchange Direct replacement of the original Diesel Particulate Filter DPF Kit 8
NEXT GENERATION EXHAUST AFTERTREATMENT BNOx SYSTEM BNOx SYSTEM BENEFITS BAUMOT BNOx SYSTEM: EXHAUST CLEANER THAN EURO VI As a result of ever more stringent emissions limits for exhaust gases worldwide, the call for highly efficient combined particulate and nitrogen oxide reduction systems is becoming increasingly urgent. Baumot Group has the answer for the pressing demands of the international markets, especially for operating conditions where the temperature of the exhaust gas is critical. Reduction of harmful nitrogen oxides through standard SCR systems Use of patented NH3 generators for applications with low exhaust gas temperatures Combined BNOx system for the reduction of nitrogen oxide and particulates With the high-efficiency BNOx system, we are able raise your EURO II vehicles to the emission limits of a EURO VI and beyond! In collaboration with global OE customers, the system was developed for series production and expanded under the same, very strict quality standards into a dependable, compact retrofit system. TECHNICAL FACTSHEET http://baumot.link/bnox-tech-en LOW-TEMP SCR The BNOx SCR system comprises a generator (ammonia/nh3), which meters the NH3 gas directly into the exhaust gas line. Unlike conventional SCR systems, that principle of operation eliminates the need for functionally critical hydrolysis in the exhaust gas stream. This, in turn, provides numerous benefits: SCR-DPF The system works at temperatures as low as 150 C NOx reduction rates of 99% are possible (test cycles) Real drive NOx emissions are reduced by 94% Smaller installation space requirement, compact design No crystallization occurs in the exhaust gas stream at low temperatures DOC AMMONIA GENERATOR 11
BUS BNOx RETROFIT EXHAUST SOLUTION FOR OLDER BUSES Our innovative BNOx system is a SCR retrofit exhaust solution which achieves Euro VI emission standards and beyond, making it a cost effective solution for bus operators to update older buses, eliminating the need to purchase new buses. For a fraction of the cost of a new Low emission bus, you can update your existing bus and meet the Low Emission Zones (LEZs) Ultra Low Emission Zones (ULEZs) requirements. Air quality in our cities is a problem which affects us all. As part of meeting the Governments Air Quality Plan, 37 local authorities are having to address air quality in their areas, Buses will be subject to the emission regulations in these regions and being fined if standards set are not met. EMISSION TRACKING AND REPORTING Helping fleet operators manage vehicles, we offer a system to monitor exhaust aftertreatment system installed on a vehicle and the NOx reduction performance in real time. You have 24/7 access to tracking the vehicle and real-time information of the NOx emissions. i GOVERNMENT S COMMITMENT To tackle air pollution in built up areas the Government s new Air Quality Plan commits 100m to new low emission and retrofitting older buses. Bus and coach operators will be supported in meeting the new standards through retrofitting with a 40m fund. TFL PREFERRED SUPPLIER We are a preferred supplier to retrofit London buses using our proprietary BNOx system. A contract was signed with the Transport of London (TfL) to help them improve air quality in London on a sustainable basis. AVAILABLE SOLUTIONS GOVERNMENTAL SUBSIDIES FREE ENTRY TO LOW EMISSION ZONES LOW MAINTENANCE 5 YEAR WARRANTY & SERVICE PACKAGE BNOx system DPF-BAB DPF-BA 12 13
RETROFIT SOLUTION FOR COACHES MEETING EURO VI COACH AVOID HEAVY FEES Local travel coaches and coaches of tour companies who operate in Europe are no longer able to drive through some cities without being subject to emissions regulations and clean air environmental zones. Either meet the emissions standards or be subject to heavy fee penalties. If you have an older fleet of coaches we offer a retrofit solution, which is a cost-effective alternative to buying a new vehicle. For a fraction of the cost we can help you meeting EURO VI emissions standards allowing fee-free access to Low-Emissions zones and Clean Air Zones. LOW EMISSION ZONES (LEZS) To tackle air pollution in our cities and built up areas, the Government has identified 37 cities with zones where air quality issues. In these cities plans are being introduced for Low Emission Zones (LEZs) Ultra Low Emission Zones (ULEZs). If vehicles entering the zones do not meet requirements they will be charged and fined. More than 200 cities in 10 countries across Europe are now operating LEZs where the most polluting vehicles are either banned or charged an access fee. For the very latest on LEZs, in England and for every European country, visit Urban Access Regulations in Europe. http://www.lowemissionzones.eu EMISSION TRACKING AND REPORTING EASY INSTALLATION FREE ENTRY TO LOW EMISSION ZONES LOW MAINTENANCE 5 YEAR WARRANTY & SERVICE PACKAGE Helping fleet operators manage vehicles, we offer a system to monitor exhaust aftertreatment system installed on a vehicle and the NOx reduction performance in real time. You have 24/7 access to tracking the vehicle and real-time information of the NOx emissions. AVAILABLE SOLUTIONS BNOx system DPF-BAB DPF-BA 14 15
EXHAUST TEMPERATURE DETERMINES FILTER SYSTEM COMMERCIAL VEHICLE We offer a cost effective solution for a wide range of commercial vehicles with a broad spectrum of applications and operating conditions. Retrofitting from light commercial vehicles under 3.5 tones, to medium-sized commercial vehicles between 3.5 tones to 12 tones, to heavy-duty commercial vehicles over 12 tones. Exhaust temperature is the key to selecting the right filter system. Vehicles with high-loading which operate on long stretches of interurban roads and highways generally have higher exhaust temperatures than vehicles used without loads primarily or exclusively in towns. The higher the exhaust temperatures, the easier it is to regenerate the particulates collected in the filter element. To meet the different conditions, we offer a product range which includes various filter technologies such as partial flow and wall flow filters with passive and active regeneration. DIRECT REPLACEMENT OF THE ORIGINAL EURO IV/V SCR SYSTEM - SCR EXCHANGE Following the introduction of the EURO IV/V exhaust gas standards in 2006 and 2008, engine manufacturers installed SCR exhaust gas systems in commercial vehicles and vans. Some of those original exhaust gas systems have already been in service for nearly ten years now which means that they have reached the end of their service life. Baumot offers corresponding replacement applications for the most common HGV systems. Less expensive than an OE system EASY INSTALLATION LOWER TOLL CHARGES LOW MAINTENANCE CONTINUOUS RECORDING AND MONITORING Certified and tested according to strict quality standards Long service life due to heavy-duty design Equivalent replacement for systems offered by OEMs Fast and easy exchange of the original silencer AVAILABLE SOLUTIONS BNOx system DPF-BAB DPF-BA SCR exchange 16 17
BNOX RETROFIT EXHAUST SOLUTION FOR TAXI S TAXI Our innovative BNOx system is a SCR retrofit exhaust solution which achieves EURO VI emission standards making it a cost effective solution for taxi operators to update older vehicles, eliminating the need to purchase new taxis. For a fraction of the cost you can update your existing taxi and meet the Low Emission Zones (LEZs) Ultra Low Emission Zones (ULEZs) requirements. CLEANER GREENER TAXIS Pollution is increasingly becoming a public health priority. Historically, the taxi (black taxis and private hire vehicles) trade has had a limited choice of diesel vehicles to use. This has led to the fleet becoming a significant contributor to poor air quality in inner city areas. LONDON S TAXI AND PRIVATE HIRE ACTION PLAN The London taxi industry is preparing to play a vital role in the future in tackling London s toxic air. The Mayor s Taxi and Private Hire Action Plan sets out how they intend to to establish the Capital s taxi fleet as the greenest in the world. With the pressure of improving local air quality and the establishment of Clean Air Zones, and the London Ultra Low Emission Zone, taxi operators will need to evaluate the suitability of their vehicles with regards to achieving mandatory vehicle emission standards. CLEAN AIR ZONES REQUIRED BY 2020 The cities required to have a clean air zones by 2020 are Birmingham, London, Leeds, Nottingham, Derby and Southampton, meaning all taxis and private hire will be effected in these areas, and will require meeting strict emissions standards. AVAILABLE SOLUTIONS EASY INSTALLATION MEET LEZ & ULEZ STANDARDS LOW MAINTENANCE REAL TIME MONITORING BNOx system DPF Kit 18 19
RETROFIT SOLUTION FOR NRMM NRMM EMISSIONS COMPLIANCE We offer a retrofit solution, which is a cost-effective alternative to buying a new machine. For a fraction of the cost we can help you meet the required emissions standards allowing fee-free access to Low-Emissions Zones and Clean Air Zones. CUSTOMISED SOLUTIONS TO SUIT INDIVIDUAL MACHINE REQUIREMENTS With our expertise and resources, we can provide a customised solution for your machine(s), from small-series production runs to special original equipment applications. This will ensure an optimal exhaust aftertreatment solution based on the machines operating and temperature conditions. The Non-Road Mobile Machinery (NRMM) Regulation defines emission limits for NRMM engines for different power ranges and applications, in 2019 dramatically tighter emissions limits for mobile machinery come into effect. In addition, NRMM who operate in the UK are no longer able to operate in cities without being subject to emission regulations and clean air environmental zones. Either meet the emissions standards in these zones or be subject to heavy fee penalties. NRMM includes: Bulldozers Compressors Excavators Fork lifts Generators GO GREEN, GAIN COMPETITIVE ADVANTAGE Loaders Pumps Industrial trucks Mobile cranes In construction project tenders environmental criteria are having an ever greater impact on contract award decisions. Competitive advantages are becoming apparent for companies that use construction machinery equipped with state-of-the-art exhaust technology. Many major projects already require the use of particulate filters on the machinery. CUSTOMISED SOLUTIONS SUITABLE FOR ULTRA LOW TEMPERATURE LOW MAINTENANCE REAL TIME MONITORING AVAILABLE SOLUTIONS BNOx system DPF-BAB DPF-BA DPF-Flame 20 21
THE BAUMOT SERVICE PACKAGE With its highly trained staff, Baumot Group offers a complete service package. It includes, among other things: Installation: You can install the system yourself by us training your own staff, but of course you can also rely on our well-trained employees. In that case, our mobile workshops and technicians will install the filter at your premises. Cleaning: Our service package also provides for a complete cleaning of the filter by our partners. This service includes, among other things, the removal, burning out and blowing out of the filter system. PURCHASING ADVICE SO THAT PRICE AND PERFORMANCE ARE BOTH JUST RIGHT TECHNICAL ADVICE SO THAT EVERYTHING IS CLEAR INSTALLATION TEAM SO THAT EVERYTHING WORKS MAINTENANCE TEAM SO THAT IT ALL STAYS THAT WAY Temperature profile: If you have problems determining the temperature profile of the vehicle you are retrofitting, don t hesitate to contact us. We will be glad to evaluate these measurements for you. Technical consultation: From the handling of your enquiry by our specialists, to the professional integration of the filter systems, to a customer-based maintenance and cleaning concept, we leave nothing to chance. Whatever your questions are, Baumot is always glad to provide you with advice and assistance. 22 23
A COMPANY OF Baumot GROUP THE 360 CLEAN AIR COMPANY Version: 26.09.17 GERMANY BAUMOT GROUP AG Eduard-Rhein-Strasse 21-23 53639 Königswinter P. +49 (0)2244/91 80 40 F. +49 (0)2244/91 83 70 www.twintecbaumot.de info@twintec.de UNITED KINGDOM BAUMOT UK Ltd Silverstone Park, Unit 1118 Buckingham Road, Silverstone Towcester, NN12 8FU P. 0044-1327-226930 www.baumot.co.uk info@baumot.co.uk