Driven Tool Holders. Technical Information.

Driven Tool Holders Technical Information www.hiwin.tw

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D99TE01-1602 I Technical Information Index Features of Products... Installation of Driven Tool Holders... Safety Instructions... II II II 1. Driven Tool Holder Types... 1 2. Model Number Definition... 1 3. VDI Driven Tool Holders... 2 3.1 Axial driven tool holders (External thread nut)... 2 3.2 Axial driven tool holders (Internal thread nut)... 3 3.3 Axial offset driven tool holders (External thread nut)... 4 3.4 Axial offset driven tool holders (Internal thread nut)... 5 3.5 Radial driven tool holders (External thread nut)... 6 3.6 Radial driven tool holders (Internal thread nut)... 7 3.7 Radial setback driven tool holders (External thread nut)... 8 3.8 Radial setback driven tool holders (Internal thread nut)... 9 4. VDI Driven Tool Holders... 10 4.1 Axial driven tool holders (Internal thread nut)... 10 4.2 Radial setback driven tool holders (Internal thread nut)... 10 5. BMT Driven Tool Holders... 11 5.1 Axial driven tool holders (Internal thread nut)... 11 5.2 Radial driven tool holders (Internal thread nut)... 11 6. BMT Driven Tool Holders... 12 6.1 Axial driven tool holders (External thread nut)... 12 6.2 Radial driven tool holders (External thread nut)... 12 7. Options... 13

II D99TE01-1602 1. Features of Products 1.High Accuracy: All the products pass a runout test to ensure quality. 2. High Rigidity, High Cutting Force: The embedded bearing design improves rigidity significantly. 3. Low Noise, Low Temperature Increase: All tool holders go through noise and temperature tests and pass operating test to ensure quality. 4.The design of the quick change spindle adapter simplifies assembly. 5. Providing several coupling types of the input shaft end such as DIN1809 DIN5480 DIN5482 TOEM which are suitable for all tool holders. 6.The products can be applied to multitasking turning and milling centers. 7.The product comes with one year of warranty. 2. Installation of Driven Tool Holders For VDI: Fasten the screw to make the ramp plug teeth and the flank teeth of driven tool holder mesh together, and thus hook the driven tool holder body up to the turret. For BMT: Use four bolts to lock the tool holder and the power turret together. 3. Safety Instructions Turret VDI Tool Holder Ramp Plug Screw Ramp plug with teeth in ramp face Turret BMT Tool Holder Bolt Storage and Installation 1.Please handle with care as impact will affect the function of the tool holder. 2.Avoid humidity and high/low temperature environments when storing. 3. In case of installation problem, it is prohibited to do machining to modify the original specifications. Please inform related personnel for further assistance. 4. Please make sure the tooth flank fits perfectly when installing VDI tool holders so that the tool holder can be installed with the power turret properly. For BMT tool holder, please fasten the screw to fix the tool holder firmly on the power turret. 5. Please use ER spanner for quick change spindle adapter during disassembly and lock it tightly on both sides in order to avoid unnecessary accidents and injuries. Operation Instrument 1. Every tool holder has a maximum speed and torque in its bearing capacity. Please refer to the maximum load rating in the technical information and do not exceed the specified range. 2. In case of abnormal situation during operation, to avoid damaging the tool holders, it is prohibited to disassemble the tool holder. Please stop operating immediately. 3.When abnormal condition happens, please stop the operation immediately and inform appropriate personnel for further assistance. 4. Keep the operating temperature under 85. Apply cutting fluid through the tool holder body and its inserted pipe nozzle. Please do contact appropriate personnel for advice while operate under special operating circumstances. Safety In order to make a tool holder with high efficiency and extend its service life, please follow the instructions when using this product.

D99TE01-1602 1 1. Driven Tool Holder Types Axial driven tool holder (0 ) Axial offset driven tool holder (0 ) Radial driven tool holder (90 )-L&R Radial setback driven tool holder (90 )-L&R DIN1809 DIN5480 DIN5482 TOEM 2. Model Number Definition R D R 4 0 3 2 A 1 Other types and customized design are available. Please contact with HIWIN engineer. Input Coupling type: 1:DIN1809, 2:DIN5480, 3:DIN5482, 4:TOEM A: External thread ER nut ; B: Internal thread ER nut Mounting Shank Diameter & Clamping, eg: VDI: Ø30ER25, Ø40ER32, Ø50ER40, Ø60ER50 BMT: Ø55ER25, Ø65ER32, Ø75ER40, Ø85ER50 L: Left output ; R: Right output VDI AD: Axial; AO: Axial offset; RD: Radial; RS: Radial Setback BMT AB: Axial; RB: Radial

2 D99TE01-1602 3. VDI Driven Tool Holders 3.1 Axial driven tool holders (External thread nut) D2 ADR VDI Type No. Clamping Nut Coupling Speed Toque Speed D2 3025A1 30 ER25 1~16 A DIN1809 6000 32 1:1 68 90 100 3025A2 30 ER25 1~16 A DIN5480 6000 32 1:1 68 90 100 3025A3 30 ER25 1~16 A DIN5482 6000 32 1:1 68 90 100 3025A4 30 ER25 1~16 A TOEM 6000 32 1:1 68 90 100 4032A1 40 ER32 2~20 A DIN1809 5000 63 1:1 83 98 112 4032A2 40 ER32 2~20 A DIN5480 5000 63 1:1 83 98 112 4032A3 40 ER32 2~20 A DIN5482 5000 63 1:1 83 98 112 4032A4 40 ER32 2~20 A TOEM 5000 63 1:1 83 98 112 5040A1 50 ER40 3~26 A DIN1809 4000 80 1:1 98 110 126 5040A2 50 ER40 3~26 A DIN5480 4000 80 1:1 98 110 126 5040A3 50 ER40 3~26 A DIN5482 4000 80 1:1 98 110 126 5040A4 50 ER40 3~26 A TOEM 4000 80 1:1 98 110 126 6050A1 60 ER50 10~34 A DIN1809 3000 110 1:1 123 125 143 6050A2 60 ER50 10~34 A DIN5480 3000 110 1:1 123 125 143 6050A3 60 ER50 10~34 A DIN5482 3000 110 1:1 123 125 143 6050A4 60 ER50 10~34 A TOEM 3000 110 1:1 123 125 143

D99TE01-1602 3 3.2 Axial driven tool holders (Internal thread nut) D2 ADR VDI Type No. Clamping Nut Coupling Speed Toque Speed D2 3025 30 ER25 1~16 B DIN1809 6000 32 1:1 68 90 117 3025B2 30 ER25 1~16 B DIN5480 6000 32 1:1 68 90 117 3025B3 30 ER25 1~16 B DIN5482 6000 32 1:1 68 90 117 3025B4 30 ER25 1~16 B TOEM 6000 32 1:1 68 90 117 4032 40 ER32 2~20 B DIN1809 5000 63 1:1 83 98 129 4032B2 40 ER32 2~20 B DIN5480 5000 63 1:1 83 98 129 4032B3 40 ER32 2~20 B DIN5482 5000 63 1:1 83 98 129 4032B4 40 ER32 2~20 B TOEM 5000 63 1:1 83 98 129 5040 50 ER40 3~26 B DIN1809 4000 80 1:1 98 110 145 5040B2 50 ER40 3~26 B DIN5480 4000 80 1:1 98 110 145 5040B3 50 ER40 3~26 B DIN5482 4000 80 1:1 98 110 145 5040B4 50 ER40 3~26 B TOEM 4000 80 1:1 98 110 145 6050 60 ER50 10~34 B DIN1809 3000 110 1:1 123 125 171 6050B2 60 ER50 10~34 B DIN5480 3000 110 1:1 123 125 171 6050B3 60 ER50 10~34 B DIN5482 3000 110 1:1 123 125 171 6050B4 60 ER50 10~34 B TOEM 3000 110 1:1 123 125 171

4 D99TE01-1602 3.3 Axial offset driven tool holders (External thread nut) C B2 AOR VDI Type No. Clamping Nut Coupling Speed Toque Speed B2 C 3025A1 30 ER25 1~16 A DIN1809 6000 32 1:1 68 121 48 80 90 3025A2 30 ER25 1~16 A DIN5480 6000 32 1:1 68 121 48 80 90 3025A3 30 ER25 1~16 A DIN5482 6000 32 1:1 68 121 48 80 90 3025A4 30 ER25 1~16 A TOEM 6000 32 1:1 68 121 48 80 90 4032A1 40 ER32 2~20 A DIN1809 5000 63 1:1 76 138 55 98 104 4032A2 40 ER32 2~20 A DIN5480 5000 63 1:1 76 138 55 98 104 4032A3 40 ER32 2~20 A DIN5482 5000 63 1:1 76 138 55 98 104 4032A4 40 ER32 2~20 A TOEM 5000 63 1:1 76 138 55 98 104 5040A1 50 ER40 3~26 A DIN1809 4000 80 1:1 90 168 65 100 116 5040A2 50 ER40 3~26 A DIN5480 4000 80 1:1 90 168 65 100 116 5040A3 50 ER40 3~26 A DIN5482 4000 80 1:1 90 168 65 100 116 5040A4 50 ER40 3~26 A TOEM 4000 80 1:1 90 168 65 100 116 6050A1 60 ER50 10~34 A DIN1809 3000 110 1:1 110 200 80 115 133 6050A2 60 ER50 10~34 A DIN5480 3000 110 1:1 110 200 80 115 133 6050A3 60 ER50 10~34 A DIN5482 3000 110 1:1 110 200 80 115 133 6050A4 60 ER50 10~34 A TOEM 3000 110 1:1 110 200 80 115 133

D99TE01-1602 5 3.4 Axial offset driven tool holders (Internal thread nut) C B2 AOR VDI Type No. Clamping Nut Coupling Speed Toque Speed B2 C 3025 30 ER25 1~16 B DIN1809 6000 32 1:1 68 121 48 80 107 3025B2 30 ER25 1~16 B DIN5480 6000 32 1:1 68 121 48 80 107 3025B3 30 ER25 1~16 B DIN5482 6000 32 1:1 68 121 48 80 107 3025B4 30 ER25 1~16 B TOEM 6000 32 1:1 68 121 48 80 107 4032 40 ER32 2~20 B DIN1809 5000 63 1:1 76 138 55 98 121 4032B2 40 ER32 2~20 B DIN5480 5000 63 1:1 76 138 55 98 121 4032B3 40 ER32 2~20 B DIN5482 5000 63 1:1 76 138 55 98 121 4032B4 40 ER32 2~20 B TOEM 5000 63 1:1 76 138 55 98 121 5040 50 ER40 3~26 B DIN1809 4000 80 1:1 90 168 65 100 135 5040B2 50 ER40 3~26 B DIN5480 4000 80 1:1 90 168 65 100 135 5040B3 50 ER40 3~26 B DIN5482 4000 80 1:1 90 168 65 100 135 5040B4 50 ER40 3~26 B TOEM 4000 80 1:1 90 168 65 100 135 6050 60 ER50 10~34 B DIN1809 3000 110 1:1 110 200 80 115 161 6050B2 60 ER50 10~34 B DIN5480 3000 110 1:1 110 200 80 115 161 6050B3 60 ER50 10~34 B DIN5482 3000 110 1:1 110 200 80 115 161 6050B4 60 ER50 10~34 B TOEM 3000 110 1:1 110 200 80 115 161

6 D99TE01-1602 3.5 Radial driven tool holders (External thread nut) L3 H2 H1 R type: Right output L type: Left output (The side of the rack is front side.) RDR&RDL VDI Type No. Clamping Nut Coupling Speed Toque Speed H1 H2 L3 3025A1 30 ER25 1~16 A DIN1809 6000 32 1:1 68 85 119 62 50 40 3025A2 30 ER25 1~16 A DIN5480 6000 32 1:1 68 85 119 62 50 40 3025A3 30 ER25 1~16 A DIN5482 6000 32 1:1 68 85 119 62 50 40 3025A4 30 ER25 1~16 A TOEM 6000 32 1:1 68 85 119 62 50 40 4032A1 40 ER32 2~20 A DIN1809 5000 63 1:1 76 100 138 72 58 63 4032A2 40 ER32 2~20 A DIN5480 5000 63 1:1 76 100 138 72 58 63 4032A3 40 ER32 2~20 A DIN5482 5000 63 1:1 76 100 138 72 58 63 4032A4 40 ER32 2~20 A TOEM 5000 63 1:1 76 100 138 72 58 63 5040A1 50 ER40 3~26 A DIN1809 4000 80 1:1 90 110 154 83 72 72 5040A2 50 ER40 3~26 A DIN5480 4000 80 1:1 90 110 154 83 72 72 5040A3 50 ER40 3~26 A DIN5482 4000 80 1:1 90 110 154 83 72 72 5040A4 50 ER40 3~26 A TOEM 4000 80 1:1 90 110 154 83 72 72 6050A1 60 ER50 10~34 A DIN1809 3000 110 1:1 110 124 179 93 80 80 6050A2 60 ER50 10~34 A DIN5480 3000 110 1:1 110 124 179 93 80 80 6050A3 60 ER50 10~34 A DIN5482 3000 110 1:1 110 124 179 93 80 80 6050A4 60 ER50 10~34 A TOEM 3000 110 1:1 110 124 179 93 80 80

D99TE01-1602 7 3.6 Radial driven tool holders (Internal thread nut) L3 H2 H1 R type: Right output L type: Left output (The side of the rack is front side.) RDR&RDL VDI Type No. Clamping Nut Coupling Speed Toque Speed H1 H2 L3 3025 30 ER25 1~16 B DIN1809 6000 32 1:1 68 85 119 79 50 40 3025B2 30 ER25 1~16 B DIN5480 6000 32 1:1 68 85 119 79 50 40 3025B3 30 ER25 1~16 B DIN5482 6000 32 1:1 68 85 119 79 50 40 3025B4 30 ER25 1~16 B TOEM 6000 32 1:1 68 85 119 79 50 40 4032 40 ER32 2~20 B DIN1809 5000 63 1:1 76 100 138 89 58 63 4032B2 40 ER32 2~20 B DIN5480 5000 63 1:1 76 100 138 89 58 63 4032B3 40 ER32 2~20 B DIN5482 5000 63 1:1 76 100 138 89 58 63 4032B4 40 ER32 2~20 B TOEM 5000 63 1:1 76 100 138 89 58 63 5040 50 ER40 3~26 B DIN1809 4000 80 1:1 90 110 154 102 72 72 5040B2 50 ER40 3~26 B DIN5480 4000 80 1:1 90 110 154 102 72 72 5040B3 50 ER40 3~26 B DIN5482 4000 80 1:1 90 110 154 102 72 72 5040B4 50 ER40 3~26 B TOEM 4000 80 1:1 90 110 154 102 72 72 6050 60 ER50 10~34 B DIN1809 3000 110 1:1 110 124 179 121 80 80 6050B2 60 ER50 10~34 B DIN5480 3000 110 1:1 110 124 179 121 80 80 6050B3 60 ER50 10~34 B DIN5482 3000 110 1:1 110 124 179 121 80 80 6050B4 60 ER50 10~34 B TOEM 3000 110 1:1 110 124 179 121 80 80

8 D99TE01-1602 3.7 Radial setback driven tool holders (External thread nut) L3 L4 H2 H1 R type: Right output L type: Left output (The side of the rack is front side.) RSR&RSL VDI Type No. Clamping Nut Coupling Speed Toque Speed H1 H2 L3 L4 3025A1 30 ER25 1~16 A DIN1809 6000 32 1:1 68 85 119 21 91 40 34 3025A2 30 ER25 1~16 A DIN5480 6000 32 1:1 68 85 119 21 91 40 34 3025A3 30 ER25 1~16 A DIN5482 6000 32 1:1 68 85 119 21 91 40 34 3025A4 30 ER25 1~16 A TOEM 6000 32 1:1 68 85 119 21 91 40 34 4032A1 40 ER32 2~20 A DIN1809 5000 63 1:1 76 100 138 24 106 63 42 4032A2 40 ER32 2~20 A DIN5480 5000 63 1:1 76 100 138 24 106 63 42 4032A3 40 ER32 2~20 A DIN5482 5000 63 1:1 76 100 138 24 106 63 42 4032A4 40 ER32 2~20 A TOEM 5000 63 1:1 76 100 138 24 106 63 42 5040A1 50 ER40 3~26 A DIN1809 4000 80 1:1 90 110 154 32 131 72 50 5040A2 50 ER40 3~26 A DIN5480 4000 80 1:1 90 110 154 32 131 72 50 5040A3 50 ER40 3~26 A DIN5482 4000 80 1:1 90 110 154 32 131 72 50 5040A4 50 ER40 3~26 A TOEM 4000 80 1:1 90 110 154 32 131 72 50 6050A1 60 ER50 10~34 A DIN1809 3000 110 1:1 110 124 179 35 150 80 60 6050A2 60 ER50 10~34 A DIN5480 3000 110 1:1 110 124 179 35 150 80 60 6050A3 60 ER50 10~34 A DIN5482 3000 110 1:1 110 124 179 35 150 80 60 6050A4 60 ER50 10~34 A TOEM 3000 110 1:1 110 124 179 35 150 80 60

D99TE01-1602 9 3.8 Radial setback driven tool holders (Internal thread nut) L3 L4 H2 H1 R type: Right output L type: Left output (The side of the rack is front side.) RSR&RSL VDI Type No. Clamping Nut Coupling Speed Toque Speed H1 H2 L3 L4 3025 30 ER25 1~16 B DIN1809 6000 32 1:1 68 85 119 38 91 40 34 3025B2 30 ER25 1~16 B DIN5480 6000 32 1:1 68 85 119 38 91 40 34 3025B3 30 ER25 1~16 B DIN5482 6000 32 1:1 68 85 119 38 91 40 34 3025B4 30 ER25 1~16 B TOEM 6000 32 1:1 68 85 119 38 91 40 34 4032 40 ER32 2~20 B DIN1809 5000 63 1:1 76 100 138 41 106 63 42 4032B2 40 ER32 2~20 B DIN5480 5000 63 1:1 76 100 138 41 106 63 42 4032B3 40 ER32 2~20 B DIN5482 5000 63 1:1 76 100 138 41 106 63 42 4032B4 40 ER32 2~20 B TOEM 5000 63 1:1 76 100 138 41 106 63 42 5040 50 ER40 3~26 B DIN1809 4000 80 1:1 90 110 154 43 131 72 50 5040B2 50 ER40 3~26 B DIN5480 4000 80 1:1 90 110 154 43 131 72 50 5040B3 50 ER40 3~26 B DIN5482 4000 80 1:1 90 110 154 43 131 72 50 5040B4 50 ER40 3~26 B TOEM 4000 80 1:1 90 110 154 43 131 72 50 6050 60 ER50 10~34 B DIN1809 3000 110 1:1 110 124 179 51 150 80 60 6050B2 60 ER50 10~34 B DIN5480 3000 110 1:1 110 124 179 51 150 80 60 6050B3 60 ER50 10~34 B DIN5482 3000 110 1:1 110 124 179 51 150 80 60 6050B4 60 ER50 10~34 B TOEM 3000 110 1:1 110 124 179 51 150 80 60

10 D99TE01-1602 4. VDI Driven Tool Holders 4.1 Axial driven tool holders (Internal thread nut) (With Quick Change Spindle Adapter) B2 ADR VDI Type No. Clamping Nut Coupling Speed Toque Speed B2 4025 40 ER25 1~16 B DIN1809 5000 63 1:1 78 78 55 110 4.2 Radial setback driven tool holders (Internal thread nut) L4 L3 (With Quick Change Spindle Adapter) H2 H1 R type: Right output L type: Left output (The side of the rack is front side.) RSR&RSL VDI Type No. Clamping Nut Coupling Speed Toque Speed H1 H2 L3 L4 4025 40 ER25 1~16 B DIN1809 5000 63 1:1 80 110 147 65.5 94 50 42

D99TE01-1602 11 5. BMT Driven Tool Holders 5.1 Axial driven tool holders (Internal thread nut) D2 B2 ABR BMT Type No. Clamping Nut Coupling Speed Toque Speed B2 D2 6040 60 ER40 3~26 B DIN1809 3000 110 1:1 108 130 40 87 63 5.2 Radial driven tool holders (Internal thread nut) D2 H2 H1 L3 R type: Right output (same side with the coolant inlet) L type: Light output (different side with the coolant inlet) RBR &RBL BMT Clamping Nut Coupling Speed Toque Speed Type No. L3 H1 H2 D2 6040 60 ER40 3~26 B DIN1809 3000 110 1:1 108 130 65 30 70 110 63

12 D99TE01-1602 6. BMT Driven Tool Holders 6.1 Axial driven tool holders (External thread nut) D2 B2 ABR BMT Type No. Clamping Nut Coupling Speed Toque Speed B2 D2 6532A2 65 ER32 2~20 A DIN5480 5000 63 1:1 94 100 35 64 38 6.2 Radial driven tool holders (External thread nut) D2 H2 H1 L3 R type: Right output (same side with the coolant inlet) L type: Light output (different side with the coolant inlet) RBR &RBL BMT Clamping Nut Coupling Speed Toque Speed Type No. L3 H1 H2 D2 6532A2 65 ER32 2~20 A DIN5480 5000 63 1:1 100 90 58 19 60 98 38

D99TE01-1602 13 7. Options ER collets:common grade Type no. ERCOLET25 ERCOLET32 ERCOLET40 ERCOLET50 ER collets:precision grade A Type no. ERCOLET25A ERCOLET32A ERCOLET40A ERCOLET50A ER collets:precision grade UP Type no. ERCOLET25UP ERCOLET32UP ERCOLET40UP ERCOLET50UP External thread ER nut Type no. ERNUT25A ERNUT32A ERNUT40A ERNUT50A Wrench for External thread ER nut Type no. ERWRENCH25A ERWRENCH32A ERWRENCH40A ERWRENCH50A

14 D99TE01-1602 Internal thread ER nut Type no. ERNUT25B ERNUT32B ERNUT40B ERNUT50B Wrench for Internal thread ER nut Type no. ERWRENCH25B ERWRENCH32B ERWRENCH40B ERWRENCH50B

Driven Tool Holders Technical Information Publication Date:February 2016, first edition Print Date:February 2016, first edition 1. HIWIN is the registered trademark of HIWIN Technologies Corp.. Please avoid buying the counterfeit goods that are from unknown sources to protect your rights. 2. Actual products may be different from the specifications and photos in this catalog, and the differences in appearances or specifications may be caused by, among other things, product improvements. 3. HIWIN will not sell or export those techniques and products restricted under the "Foreign Trade Act" and relevant regulations. Any export of restricted products should be approved by competent authorities in accordance with relevant laws, and shall not be used to manufacture or develop the nuclear, biochemical, missile and other military weapons. 4. HIWIN website for patented product directory: http://www.hiwin.tw/products/products_patents.aspx Copyright HIWIN Technologies Corp.

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