Industrial and Sanitary Variable Speed VFD Controllers Installation, Maintenance, and Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 0 975 Cottonwood Ave. TEL: -800-97-866 TEL: 6-67-7600 Hartland, WI 509-000 USA FAX: -800-69-0 FAX: 6-67-587 85-659 Rev. B For other service manuals visit our website at: www.dorner.com/service_manuals.asp
Table of Contents Introduction... Warnings General Safety... Product Description... Specifications... Industrial Controllers... Sanitary Controllers... 5 Installation... 6 Required Tools... 6 Determine Conveyor Type... 6 Sanitary Conveyors... 6 Industrial Conveyors... 6 Sanitary Controller Mounting (700 and 700 Series Conveyors)... 6 Sanitary Controller Mounting (750, 700 and 7600 Series Conveyors)... 7 Industrial Controller Mounting... 8 00, 00 and 500 Conveyor Mounting... 8 600 Conveyor Mounting... 9 Aluminum Stand Leg Mounting... 0 Wiring... Preventive Maintenance and Adjustment... Required Tools... Controller Setup... Service Parts... Notes... Return Policy... Introduction IMPORTANT Some illustrations may show guards removed. Do NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner conveyors are covered by the following patent numbers: 559, 55660, 5566, 575, 507, 5657, 587588, and corresponding patents and patent applications in other countries. Dorner s Limited Warranty applies. Dorner reserves the right to make changes at any time without notice or obligation. Dorner Mfg. Corp. 85-659 Rev. B
Warnings General Safety The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. A DANGER DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. Controller must be properly grounded. Failure to properly ground controller may cause injury to personnel. A DANGER Hazardous voltage will cause severe injury or death. LOCKOUT POWER BEFORE wiring. Exposed moving parts can cause severe injury. DO NOT ATTEMPT ADJUSTMENTS WITH CONVEYOR RUNNING. 85-659 Rev. B Dorner Mfg. Corp.
Product Description Dorner Variable Speed VFD Controllers (Figure ) are AC motor speed controllers for Standard and Heavy Load VFD gearmotors. Figure Illustration References: NOTE For additional information, refer to the Lenze SMVector Frequency Inverter Operating Instructions shipped with your controller. See Specifications table for models. 7 5 6 Decrease Speed Button Increase Speed Button Display Start Button 5 Stop Button 6 FWD/REV (Forward/Reverse) Button 7 Enter Button Specifications Figure Industrial Controllers Dorner Model Number MV(o) MV(o) MV(o) MV(o) MV7(o) MV(o) MV7(o) MV(o) MV7(o) 6UV(o) 6UV(o) 6UV7(o) 6UV7(o) Input Voltage (VAC) & Phase 5 Volts 0 Volts 5 Volts 0 Volts 0 Volts 0 Volts 0 Volts 60 Volts 60 Volts 0 Volts 00 Volts 0 Volts 00 Volts Input Frequency (Hz) Output Voltage (VAC) & Phase 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 60 Volts 60 60 Volts 50 0 Volts 50 00 Volts 50 0 Volts 50 0 Volts Output Frequency (Hz) Max. HP (kw) Max. Output in Amps Manufacturer s Model Number 6 to 60 0.5 (0.7). ESV7N0SXC 6 to 60 0.5 (0.7). ESV7N0SXC 6 to 60.0 (0.75) ESV75N0SXC 6 to 60.0 (0.75) ESV75N0SXC 6 to 60.0 (.5) 6.8 ESV5N0YXC 6 to 60 0.5 (0.7). ESV7N0YXC 6 to 60.0 (.5) 6.8 ESV5N0YXC 6 to 60.0 (0.75) ESV75N0TXC 6 to 60.0 (.5). ESV5N0TXC 5 to 6.0 (0.75) ESV75N0SFC 5 to 6.0 (0.75) ESV75N0TFC 5 to 6.0 (.5) 6.8 ESV5N0SFC 5 to 6.0 (.5). ESV5N0TFC (o): Blank = No Accessory Port; E = M Accessory Port Wired for End Stop Photo Eye Application; I = M Accessory Port Wired for Indexing Photo Eye Application Dorner Mfg. Corp. 85-659 Rev. B
Sanitary Controllers Specifications Dorner Model Number 7MVS 7MVS 7MVS 7MVS 76MVS 76MVS 76MVS 76MVS 76MVS 76MV7S 76MV7S 76MV7S 7UVS 7UVS Input Voltage (VAC) & Phase 5 Volts 0 Volts 5 Volts 0 Volts 5 Volts 0 Volts 5 Volts 0 Volts 60 Volts 0 Volts 0 Volts 60 Volts 0 Volts 00 Volts Input Frequency (Hz) Output Voltage (VAC) & Phase 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 0 Volts 60 60 Volts 60 0 Volts 60 0 Volts 60 60 Volts 50 0 Volts 50 00 Volts Output Frequency (Hz) Max. HP (kw) Max. Output in Amps Manufacturer s Model Number 0 to 60 0.5 (0.8). ESV7N0SXC 0 to 60 0.5 (0.8). ESV7N0SXC 0 to 60 0.5 (0.7). ESV7N0SXC 0 to 60 0.5 (0.7). ESV7N0YXC 0 to 60 0.5 (0.7). ESV7N0SXC 0 to 60 0.5 (0.7). ESV7N0YXC 0 to 60.0 (0.75) ESV75N0SXC 0 to 60.0 (0.75) ESV75N0SXC 0 to 60.0 (0.75) ESV75N0TXC 0 to 60.0 (.5) 6.8 ESV5N0YXC 0 to 60.0 (.5) 6.8 ESV5N0YXC 0 to 60.0 (.5). ESV5N0TXC 5 to 6.0 (0.75) ESV75N0SFC 5 to 6.0 (0.75) ESV75N0TFC NOTE All XXUV VFD s are supplied with an inline line filter to meet EN 6800- or other EMC standards. Consult the safety information section of the vendor manual. 85-659 Rev. B 5 Dorner Mfg. Corp.
Installation Required Tools Installation Component List (Figure ): Hex key wrenches: mm, 5 mm Figure Wrenches 8 mm, 0 mm Flat-blade screwdriver Torque wrench Determine Conveyor Type Select the appropriate section based on your conveyor type: Sanitary Conveyors For 700 and 700 series conveyors, see Sanitary Controller Mounting (700 and 700 Series Conveyors) on page 6. For 750, 700 and 7600 series conveyors, see Sanitary Controller Mounting (750, 700 and 7600 Series Conveyors) on page 7. Industrial Conveyors For 00, 00 and 500 series conveyors, see 00, 00 and 500 Conveyor Mounting on page 8. For 600 series conveyors, see 600 Conveyor Mounting on page 9. For aluminum stand leg mounting, see Aluminum Stand Leg Mounting on page 0. Sanitary Controller Mounting (700 and 700 Series Conveyors) Figure. Attach mounting bars (Figure, item ) to controller (Figure, item ) with washers (Figure, item ) and screws (Figure, item ). Figure Accessory Mounting Clips (x) (Shipped with gearmotor mount package) Controller Mounting Bar (x) Sanitary VFD Controller Hex Head Screws, M5 x 8 mm (x) 5 Hex Head Screws, M6 x 6 mm (x) 6 Washers, M5 (x) 5 6 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure Dorner Mfg. Corp. 6 85-659 Rev. B
Installation. Loosely attach clips (Figure, item ) to mounting bar (Figure, item ) with M6 x 6 mm screws (Figure, item ). Figure Installation Component List (Figure 6): Figure 6 7 5 6 Figure 6 Figure. Attach controller (Figure 5, item ) to conveyor (Figure 5, item ) with screws (Figure 5, item ). Figure 5 Conveyor Mounting Bar Controller Mounting Bar (x) Sanitary VFD Controller Hex Head Screws, M5 x 8 mm (x) 5 Hex Head Screws, M6 x 6 mm (x) 6 Washers, M5 (x) 7 Hex Head Screws, M0 (x). Attach controller mounting bars (Figure 7, item ) to controller (Figure 7, item ) with washers (Figure 7, item ) and screws (Figure 7, item ). Figure 7 Figure 5 Sanitary Controller Mounting (750, 700 and 7600 Series Conveyors) Figure 7 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. 85-659 Rev. B 7 Dorner Mfg. Corp.
Installation. Attach controller mounting bars (Figure 8, item ) to conveyor mounting bar (Figure 8, item ) with M6x6 mm screws (Figure 8, item ). 00, 00 and 500 Conveyor Mounting Installation Component List (Figure 0): Figure 0 Figure 8 7 6 5 Figure 0 Figure 8. Install assembly to conveyor at stand location. Remove stand screws and replace with new screws (Figure 9, item ). Figure 9 Industrial VFD Controller Mounting Bars (x) Drop-In Tee Bars (x) End Caps (x) 5 Hex Nuts (x) 6 Socket Head Screws, M5 x 0 mm (x) 7 Socket Head Screws, M6 x 5 mm (x). Insert two hex nuts (Figure, item ) into slot on each mounting bar (Figure, item ). Figure Figure 9 Industrial Controller Mounting Figure Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Dorner Mfg. Corp. 8 85-659 Rev. B
Installation. Insert end caps (Figure, item ) into ends of mounting bars (Figure, item ). 5. Attach controller (Figure 5, item ) to conveyor with M6 screws (Figure 5, item ). Figure Figure 5 Figure. Attach mounting bars (Figure, item ) to controller with M5 screws (Figure, item ). Figure Figure 5 600 Conveyor Mounting Figure. Install T-bars (Figure, item ) in 00 Series, 00 Series, or 500 Series conveyor T-slots. Installation Component List (Figure 6): Figure 6 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure 5 6 Figure 6 Figure 600 Series Accessory Mounting Clips (x) Controller Mounting Bar (x) Industrial VFD Controller Hex Head Screws, M5 x 8 mm (x) 5 Hex Head Screws, M6 x 6 mm (x) 6 Washers, M5 (x) 85-659 Rev. B 9 Dorner Mfg. Corp.
Installation. Attach mounting bars (Figure 7, item ) to controller (Figure 7, item ) with washers (Figure 7, item ) and screws (Figure 7, item ). Figure 7 Aluminum Stand Leg Mounting. Attach mounting bars (Figure 0, item ) to controller (Figure 0, item ) with M5 x 8 mm screws (Figure 0, item ) and M5 washers (Figure 0, item ). Figure 0 Figure 7. Loosely attach clips (Figure 8, item ) to mounting bar (Figure 8, item ) with M6 x 6 mm screws (Figure 8, item ). Figure 0. Install T-bar (Figure, item ) into stand leg T slot. Attach controller lower mounting bar (Figure, item ) with screw (Figure, item ). Figure Figure 8 Figure 8. Attach controller (Figure 9, item ) to conveyor (Figure 9, item ) with screws (Figure 9, item ). Figure. Temporarily tighten screw (Figure, item ). Install second T-bar (Figure, item ) into T-slot. Figure Figure 9 Figure 9 Figure Dorner Mfg. Corp. 0 85-659 Rev. B
. With screwdriver (Figure, item ), raise T-bar (Figure, item ) to align it with hole in top mounting bar. Insert M6 screw (Figure, item ) and partially thread into T-bar. Wiring A DANGER Installation Figure Hazardous voltage will cause severe injury or death. LOCKOUT POWER BEFORE wiring. Figure 5. Slide controller to its desired mounting location (Figure, item ) and tighten both screws (Figure, item ). Figure Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Controller must be properly grounded. Failure to properly ground control box may cause injury to personnel. Figure NOTE A circuit breaker or a disconnect switch with fuses must be provided in accordance with the National Electrical Code (NEC) and all local codes. Refer to Lenze Installation and Operating Manual shipped with your controller. NOTE For electrical wiring or troubleshooting, refer to information provided by controller manufacturer.. Make the input power connections through the line connection cord grip. Refer to the manufacturer s manual for terminations inside the VFD controller. 85-659 Rev. B Dorner Mfg. Corp.
Preventive Maintenance and Adjustment Required Tools Flat-blade screwdriver Controller Setup A DANGER Hazardous voltage will cause severe injury or death. LOCKOUT POWER BEFORE wiring. NOTE For additional information or desired settings other than listed, refer to the Lenze SMVector Frequency Inverter Operating Instructions shipped with your controller. See Specifications table for model. When purchased with a gearmotor, Dorner configures Variable Speed VFD Controllers as follows: second acceleration time second deceleration time Minimum frequency @ 0 Hz for Sanitary units, 6 Hz for Industrial units Maximum frequency @ 60 Hz Overloads set to motor Full Load Amperes (FLA) Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Service Parts NOTE For replacement parts, refer to the manual shipped with your controller. Dorner Mfg. Corp. 85-659 Rev. B
Notes 85-659 Rev. B Dorner Mfg. Corp.
Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:. Name and address of customer.. Dorner part number(s) of item(s) being returned.. Reason for return.. Customer's original order number used when ordering the item(s). 5. Dorner or distributor invoice number (if available, part serial number). A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA) number for reference. RMA will automatically close 0 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight. Product Line 00 Conveyors Gearmotors & Mounting Packages Support Stands Product Type Standard Products Accessories Spare Parts (non-belt) Spare Belts - Standard Flat Fabric Spare Belts - Cleated & Specialty Fabric Spare Belts - Plastic Chain Engineered to order parts All equipment and parts 00 00 Modular Belt 00 Precision Move 00 00 Modular Belt 00 0% return fee for all products except: 50% return fee for conveyors with modular belt, 00 LPZ cleated belt or specialty belts non-returnable case-by-case 00 Precision Move 00 500 500 600 Controls 700 / 700 50% return fee for all products 750 760 700 7600 non-returnable Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will gladly help with your questions on Dorner products. For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com. For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 006 DORNER MFG. CORP. 975 Cottonwood Ave., PO Box 0 Hartland, WI 509-000 USA USA TEL -800-97-866 (USA) FAX -800-69-0 (USA) Internet: www.dorner.com Outside the USA: TEL -6-67-7600 FAX -6-67-587 85-659 Rev. B Printed in U.S.A.