TECHNICAL SPECIFICATIONS AD 7 00 Retarder OC068/a 11/000 1
AD 7 00 General specifications Identification Code N : B E 0 AD 7 00 Variant Coupling index (see on page 5) Voltage index 1 = 1 V = V Specifications MASS Total : 0 kg 507 lb Rotors : 78 kg 17 lb Stator : 15 kg 5 lb RANGE of G.C.W. application * 17 / metric tons M aximum BRAKING TORQUE 000 Nm / 17 lb ft Rotors INERTIA Maximum ROTATIONAL SPEED 1.9 kgm / 5 lb ft -1 000 min M aximum TRANSMISSIBLE TORQUE 1600 Nm / 00 lb ft * for specific applications, consult our Technical Department Curves TORQUE 1 : control stages POWER lb-ft 1500 Nm 100 bhp kw 500 150 1000 750 500 50 1800 1500 100 900 600 00 1 600 00 00 00 00 00 100 0 0 rpm 0 0 0 500 1000 1500 000 500 000 min -1 0 500 1000 1500 000 500 000 rpm min -1 (propshaft speed) (propshaft speed) OC068/a 11/000
Dimensions AD 7 00 fitting direction towards drive axle 87 earth terminal (M8 x 1.5).5 16 90 ± 0. Ø 6 75 90 ± 0. 90 E 16 A between flanges E : Air gap = 1. 519 Cross section view NOTE : all the dimensions are given in millimeters 1 mm =.09 inch 9 10 E E 1 11 8 6 7 1 5 C 8 1 7 6 C C Air gap adjusting shims E Air gap 1 Front rotor Rear rotor (axle side) Front housing Rear housing 5 Shaft 6 Bearing 7 Lip seal 8 Coupling flange 9 Coil 10 Pole 11 Hub 1 Circlips OC068/a 11/000
AD 7 00 Coupling flanges Cross section views index 106/158 indexes 107/108/15/ 15/157 Figure 1 Figure indexes 10/10/11 Figure indexes 19/18 Figure indexes 16/17 index 117 Figure 5 Figure 6 OC068/a 11/000
Coupling flanges AD 7 00 Specifications Rotor A C D E F SUPPLIED FASTENERS Fig. screws 5 screws index 106 : SAE 1600 metric thread Ref. V : BE0106 0. 168.5 155.5 8 M10x1.00 studs (d) nuts (c) 1 x index 107 : SAE 1700 metric thread Ref. V : BE0107.6 196.85 18.1 8 M10x1.00 screws (b) nuts (c) x index 108 : SAE 1800 metric thread Ref. V : BE0108.6 196.85 18.1 1 M11x1.50 screws (b) nuts (c) x index 117 : DIN Ø 150 mm Ref. V : BE0117 0. 90 10 8 M1x1.50 adapter (a) screws (b) studs (d) 6 x index 10 : DIN Ø 180 mm Ref. V : BE010 0. 110 155.5 8 M1x1.50 screws (b) x index 19 : Ø 150 mm cross serration Ref. V : BE019 7. 10 M1x1.50 studs (d) nuts (c) x index 16 : SCANIA P00 Ref. V : BE016 78. 11.9x85 M1x1.75 5 x index 17 : SCANIA P500 Ref. V : BE017 78. 15.7x95 M1x1.75 5 x index 18 : 70 Ø 180 mm cross serration Ref. V : BE018 7. 150 M1x1.50 studs (d) nuts (c) x index 10 : DIN Ø 180 mm Ref. V : BE110 0. 110 155.5 10 M16x1.50 screws (b) x index 11 : DIN Ø 165 mm Ref. V : BE011 0. 95 10 8 M16x1.50 screws (b) x index 15 : SAE 1700 reinforced metric thread Ref. V : BE015.6 196.85 18.1 1 M10x1.00 screws (b) nuts (c) x index 15 : SAE 1700 reinforced metric thread Ref. 1 V : BE0115 Ref. V : BE015.6 196.85 18.1 8 9.5 screws (b) /8 UNF x index 157 : SAE 1800 reinforced metric thread Ref. 1 V : BE01157.6 196.85 18.1 1 11.1 7/16 0 UNF screws (b) nuts (c) x index 158 : SAE 1800 reinforced metric thread Ref. V : BE0158.6 168. 155.5 8 9.5 /8 0 UNF studs (d) nuts (c) x A Distance between both coupling flanges or between both SCANIA universal joints (see on page ) C Centering diameter D Pitch circle diameter or distance between the securing holes on SCANIA coupling E Number of securing screws F Specifications of the securing screws NOTE : For all other couplings, please consult our Technical Department. All the dimensions are given in millimeters 1 mm =.09 inch OC068/a 11/000 5
AD 7 00 VOLTAGE (according to vehicle equipment) Electrical specifications 1 V V Voltage INDEX 1 R ESISTANCE per CIRCUIT (± 5 %) at 0 C ( 68 F) 0. Ω 0. 8 Ω R ESISTANCE per COIL (± 5 %) at 0 C ( 68 F) 0. Ω INSULATION RESISTANCE > 1 MΩ Nominal average AIR GAP 1 V specifications CURRENT CONSUMPTION (at 0 C (68 F) according to control stage) 0-0.15 1. mm(.01 /.07 inch) REAR SIDE STAGE 1 CURRENT ± 5% (A) 60.5 11 181. 5 LAYOUT OF ONE STAGE V specifications CURRENT CONSUMPTION (at 0 C (68 F) according to control stage) red sleeve blue sleeve REAR SIDE STAGE 1 CURRENT ± 5% (A) 0. 60. 5 90. 7 11 LAYOUT OF ONE STAGE 6 red sleeve blue sleeve OC068/a 11/000
Installation AD 7 00 Fitting example on chassis Outer hanging mounting 1 6 1 Retarder Set of side plates Set of consoles (JZ1007) Set of rubber mounts with fasteners (0 Nm ± 0%/169.6 lb ft ± 0%) 5 Coupling flange 6 Chassis 5 90 Nm ± 0% 66. lb ft ± 0% on chassis Inner hanging mounting 1 Retarder Set of side plates 1 6 Set of consoles Set of rubber mounts with fasteners (0 Nm ± 0%/169.6 lb ft ± 0%) 5 Coupling flange 6 Chassis 5 90 Nm ± 0% 66. lb ft ± 0% OC068/a 11/000 7
AD 7 00 Installation Wiring diagram (example with hand control) Consult our Technical Department for automatic control and governing devices (ex. : ABS...) relay box dashboard light I II III IV hand control WIRING (minimum section required) CONNECTION 1 5 1 V V mm mm AWG AWG V M1E + III IIIIV S + switch and stop lights hand control / relay box relay box / dashboard light (terminals 1 V S) relay box / retarder (terminals I II III IV) relay box earth (terminal M) max length par wire = 8 m (6.5 ft) retarder earth relay box feeder (terminal +) max length par wire = 1 m (.8 ft) 1 1 16 16 16 10 6 8 70 50 /0 1/0 + battery + + ignition (terminal 15) or alternator (terminal 61 or D + ) or ABS relay NOTE : for longer lengths, please consult our Technical Department. 5A retarder 8, rue Paul Painlevé Z.A. du Vert Galant F 9510 SAINT OUEN L AUMONE FRANCE B.P. 69 F 9500 CERGY Cedex FRANCE Tel. (+) (0) 1 8 5 00 Fax : (+) (0) 1 0 7 6 69 LABINAL S.A. au capital de 10 757 700 FRF Siège Social : 5 avenue Newton F 78180 Montigny le Bretonneux 55 19 05 R.C.S. Versailles N d identification TVA FR 6 55 19 05 GROUPE LABINAL DIVISION RALENTISSEURS TELMA 8 This technical data is supplied for your guidance in the use of the product and may be modified at any moment without prior notice. Any reproduction, duplication or translation of this publication, also in the form of an abstract, is subject to the previous written permission of LABINAL, TELMA Retarders Division, Cergy. Printed in France OC068/a 11/000