Illustrated Parts List MODEL 040302A-00 12000 Watt Home Generator System Revision - Manual Part No. 317608 Rev. Date: 3/2/2012
Table Of Contents PRODUCT COMPONENTS PAGES Main Unit... 4 Alternator... 6 Control Panel... 8 Enclosure... 10 Torque Specification Chart... Inside Back Cover
Exploded View - Main Unit NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 314596 The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 4 317608
Parts List - Main Unit Ref. Part No. 1 U313049GS 2 198899GS 3 24910GS 4 194683GS 5 194829GS 6 194830GS 7 313562GS 8 202382GS 10 -- 11 -- 12 -- 13 B4300GS 15 185939VGS -- 206609GS 17 198593BGS -- 206609GS 18 -- 19 201824GS 20 -- 23 1723165SM 24 186649GS 25 -- 26 -- 27 -- 28 -- 29 -- 30 -- 31 B198897GS 32 200013GS 33 194005GS 34 -- 35 186790HGS 36 -- 37 -- 38 -- 39 B198896GS 40 201817GS 41 199999GS 42 -- 43 -- 44 186790CGS 45 313560GS 46 -- 47 -- 48 -- Description BASE MOUNT, Vibration TAPTITE SOLENOID, Gas Fuel FITTING REGULATOR, NG/LPG BRACKET FITTING * CAPSCREW, Hex Head WASHER, Lock, 1/4 * NUT, M6-1 BOLT CABLE, Battery, Black CABLE, Battery, Red * CAPSCREW, Hex Head, M8-1-1/4 x 16 BRACKET * WASHER, Flat, 5/16-M8 HOSE, Oil Drain * CAPSCREW, Hex Head, 5/16-18 x 1 * NUT, 5/16-18 * WASHER, Lock, 5/16-M8 * CAPSCREW, Hex Head, SEMS, 5/16-24 x 3/4 * CAPSCREW, Hex Head, 1/4-20 x 1 * CAPSCREW, Hex Head, 5/16-18 x 1-3/4 SUPPORT, Alternator PLATE, Cover NUT * WASHER, Shakeproof, EXT, M6-1/4 WIRE * WASHER, Lock, M10 * NUT, Hex, M10-1-1/2 * CAPSCREW, Hex Head, 1/4-20 x 3/4 SUPPORT, Engine DUCT SCREW * WASHER, Lock, 3/8 * CAPSCREW, Hex Head, 3/8-16 x 1-1/4 WIRE PLATE, Temp Switch * NUT, Hex, 1/4-20 * WASHER, Flat, M6-1/4 * CAPSCREW, Hex Head, M10-1-1/2 Ref. Part No. 49 B4260GS 50 692062 Description DISK SCREW 51 NSP (191997A) ALTERNATOR, Complete 52 40976GS 53 205398GS 54 806425 55 198758GS 56 194681GS 57 198928GS 58 56893GS 59 201282GS 60 198929GS 61 194682GS 62 194680GS 63 192445GS 64 -- 65 -- 66 186205GS 67 198593CGS 68 691656 70 205397GS 900 ----- -- 314471GS -- 314431GS -- 279772TRI -- 317706GS -- 198810GS -- 198811GS -- 208538GS -- 841359 -- 272490S -- 492932B -- 195200GS -- 202295GS -- 206532GS -- 198918GS -- 199474GS SCREW GASKET MUFFLER BASE CRIMPTITE -- 199475GS -- 6035 -- 6030A BULKHEAD, Alternator COLLECTOR BOX, Muffler Top SCREW * SCREW, Phillips Head, 4-40 x 3/16 * WASHER, Lock, #4 SWITCH, Temp WIRE SOLENOID / BRACKET ** ENGINE MANUAL, Installation (Not Illustrated) MANUAL, Operator's (Not Illustrated) MANUAL, Engine (Not Illustrated) KIT, Manual ACC (Not Illustrated) PAINT, Touch Up, Gray (Not Illustrated) PAINT, Touch Up, Silver (Not Illustrated) CAP, Funnel (Not Illustrated) FILTER, A/C Cartridge (Not Illustrated) FILTER, Precleaner (Not Illustrated) FILTER, Oil (Not Illustrated) (Not Illustrated) HOSE, Flex NG/LPG (Not Illustrated) PLATE, Cover (Not Illustrated) KIT, Decals (Not Illustrated) PAINT, Spray, Gray (Optional Accessory) PAINT, Spray, Silver (Optional Accessory) KIT, Maintenance (Optional Accessory) KIT, Cold Weather (Includes Battery and O Warmers (Optional Accessory) Footnotes * Items without part numbers are common fasteners, available at local hardware stores ** Contact Engine manufacturer for parts and service The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 5 317608
Exploded View - Alternator NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 192388 The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 6 317608
Parts List - Alternator Ref. Part No. Description Ref. Part No. 1 192970GS ADAPTER, Engine 2 192973GS GRID 3 209142GS BOLT 4 31183GS SCREW 5 192969GS STATOR 6 192962GS PLUG 7 192966GS COVER, Rear Bearing 9 192967GS COVER, Capacitor 10 192968GS BLOCK, Terminal 11 ----- * WASHER, Flat, #10-M5 12 ----- * NUT, 10-32 13 312699GS CAPACITOR 14 ----- * SCREW, Phillips Head, 10-32 x 3/4 15 192972GS DIODE 16 192971GS ROTOR 17 ----- * SCREW, M8 x 1.25 x 35mm 18 ----- * WASHER, Shakeproof, EXT. M6-1/4 19 ----- * NUT, 1/4-20 20 206897GS FAN 21 206927GS RING, Fixing 22 206594GS BEARING Description Footnotes * Items without part numbers are common fasteners and are available at your local hardware store. The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 7 317608
Exploded View - Control Panel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0009.T The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 8 317608
Parts List - Control Panel Ref. Part No. Description Ref. Part No. 1 198911GS COVER 2 ----- *CAPSCREW, Plastite, 10 x 5/8 3 201089GS BREAKER, Circuit 60A, 2P 4 192770GS BRACKET, Mounting Breaker 5 199011GS LUG 6 191991GS CAPSCREW, Plastite, 1/4-10 x 1 7 198573GS FUSE, Auto Type 15 Amp 8 196655GS CONTROL PANEL ASSEMBLY 9 197492GS SCREW, Pt, M4-1.79 x 16.0 10 198910GS DUCT 12 198549GS, Terminal Block 13 198550GS, Ground, Neutral 14 205393GS, Warning, Outdoor Install 15 193297GS, Caution, Standby 16 205392GS, Warning, Auto Start 17 205394GS, Caution, Electric Shock 18 205395GS, Warning Shock 19 ----- *NUT, 1/4-20 20 198516GS CONNECTOR, Terminal, 10 Pin (Not Illustrated) 21 ----- *WASHER, Shakeproof, Ext M6 1/4 22 ----- *CAPSCREW, Hex Head, 1/4-20 x 3/4 23 198517GS WIRING HARNESS (Not Illustrated) 24 198515GS CONNECTOR, Terminal, 2 Pin (Not Illustrated) -- 201090GS WIRING HARNESS (Not Illustrated) Description Footnotes *Items without part numbers are common fasteners and are available at local hardware stores. The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 9 317608
Exploded View - Enclosure NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 317705 The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 10 317608
Parts List - Enclosure Ref. Part No. 1 197275GS 2 U313049GS 3 209215GS 4 209216GS 5 198910GS 6 209217GS 7 B4300GS 8 203015GS 9 197493GS 10 198461GS 11 ----- 12 ----- 13 ----- 14 ----- 15 200438GS 16 199629GS 17 203303GS 18 195733GS 19 195935GS 20 203029GS 21 198893GS 22 201282GS Description PAD, Mounting BASE BULKHEAD, Engine (Includes the following 6 items) BULKHEAD, engine SEAL, Foam SEAL, Foam KIT, Plugs PIN DOOR (Includes the following 3 items) WELDMENT HINGES DUCT (Includes the following 3 items) LUG BRACKET SUPPORT, Rail (Includes the following 3 items) SUPPORT, Rail SEAL, Foam BOLT BUSHING, Snap BUSHING, Snap PLUG, Hole * CAP SCREW, Hex Head-3/8-16 x 1 * WASHER, Flat 3/8-M10 * WASHER, Lock 3/8 * NUT, 3/8-16 DOOR (Includes the following 4 items) WELDMENT HINGES SEAL, Foam MOUNT, Tie wrap DUCT ADAPTER, Alternator ROOF (Includes the following 2 items) WELDMENT BULKHEAD, Alternator (Includes the following 4 items) Ref. Part No. 23 200409GS 24 194679GS 25 198926GS 26 B1797GS 27 198927GS 28 198888GS 29 194694GS 30 203302GS 31 197312GS 32 196397GS 33 195597GS 34 186643GS 35 198460GS 36 192940GS 38 198890GS 39 207652GS 40 204700GS 41 205374GS 42 202555GS Description SEAL, Foam PIN BRACKET, Muffler COVER, Air Intake VENT CLIP VENT SEAL-FOAM COVER, Air Intake SEAL, Foam PLUG, Hole CLIP HINGE KEY, Latch LATCH PLUG, Oval PLUG, Hole Footnotes * Items without part numbers are common fasteners, available at local hardware stores The above parts group applies to the following Mfg. Nos.: 040302A-00-12,000 Watt BSPP Home Generator System Copyright 2012 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved 11 317608
Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class 5.6 8.8 10.9 12.9 Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M3 5.88.56 13.44 1.28 19.2 1.80 22.92 2.15 M4 13.44 1.28 30.72 2.90 43.44 4.10 52.56 4.95 M5 26.4 2.50 60.96 5.75 5.97 8.10 7.15 9.7 M6 44.64 4.3 7.3 9.9 10.3 14 12.1 16.5 M7 5.2 7.1 12.1 16.5 16.9 23 19.9 27 M8 7.7 10.5 17.7 24 25 34 29 40 M10 15 21 35 48 50 67 59 81 M12 26 36 61 83 86.2 117 103 140 M14 42 58 101 132 136 185 162 220 M16 64 88 147 200 210 285 250 340 M18 89 121 202 275 287 390 346 470 M20 126 171 290 390 405 550 486 660 M22 169 230 390 530 559 745 656 890 M24 217 295 497 375 708 960 840 1140 M27 320 435 733 995 1032 1400 1239 1680 M30 435 590 995 1350 1401 1900 1681 2280 M33 590 800 1349 1830 1902 2580 2278 3090 M36 759 1030 1740 2360 2441 3310 2935 3980 M39 988 1340 2249 3050 3163 4290 3798 5150 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 10 20 0 Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/4 1 30 40 1/4 1/2 3/4 50 60 Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/4 70 80 3 Body Diameter Nut, M8 Screw, M8-1.25 x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch 90 100 1/4 1/2 3/4 Body Length (mm) Body Length (in) 4 Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 29 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M8-1.25 x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm
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