CATALOGUE FOR COMPOSITE INSULATOR

CATALOGUE FOR COMPOSITE INSULATOR

Contents 1 2 3 4 5 6 Company Brief & Product Introduction Technology Characteristics Quality Assurance Manufacturing Equipments Testing Equipments Product Introduction

Company Brief Established Year: 07 Location: Wuhan City, center of China Factory Area: 300,000m2 Employees Numbers: 326 incl.: R&D -- 11 QA -- 28 Annual Turnover: USD 12,000,000

Product Introduction Water-repellent, UV and corona resistant silicone rubber base polymer housing. Pre-molded weathersheds are chemically bonded to the housing, eliminating mold-lines and allowing variable creepage distances for a fixed insulator length. Metal fittings are fixed to the fiber glass core, not the silicone housing for maximum mechanical strength. Corona ring applied to the metal fittings to protect the housing. Housing is chemically bonded to the fiberglass core rod. Hydrolysis-resistant resin system applied to the fiberglass reinforced resin rod. 3mm-thick high temperature vulcanized (HTV) silicone rubber sheath improves the system s mechanical characteristics while reducing FRP rod s electric field strength. Also protects the FRP rod during handling and installation. Metastable silicone sealing system prevents moisture ingress to the FRP rod.

Silicone Rubber Housing Better hydrophobicity Better hydrophobicity migration performance Better pollution resistance Excellent electrical insulation properties Excellent aging resistance Item Requirement Measured Valued Visual examination Hardness (shore A) Tensile strength (Map) Failure elongation (%) Tearing strength (kn/m) Volume resistivity (Ω.m) Puncture strength (kv/mm) Tracking and erosion Flammability (Grade) Fuchsine,grey or white, no obvious mechanical admixture. Vulcanized sillion rubber with dense and smooth cutting surface. 50 4 150 10 (right angle sample) 1X10 12 Alternating current 22 TMA4.5,erosion depth 2.5mm FV-0 Ok 65~70 4~6 180 12~15 3~8X10 12 30 TMA4.5, erosion depth <0.8mm FV-0

Corrosive Resistance Fiberglass Core Excellent resistance to high temperature, stress corrosive & acid attack Better damping Performance High tensile strength (>10Mpa) Excellent creep resistance Excellent anti-fatigue fracture properties

Crimping & Multiple Sealing High mechanical strength Small dispersion Reliable sealing performance between rods and end fittings

Quality Assurance Quality Objective & Quality Management Standards: IEC61109 IEC62231 IEC61952 Quality Management System: ISO9001:08 Quality Objective: Overall Qualification Rate > 97% Customer Satisfaction Rate > 99%

Manufacturing Process Raw Material Inspection Crimping Rod Sanding Coupling Agent Application Testing & Inspection Secondary Crimping Grinding Injection Marking & Packing Silicone Rubber Fixture

Quality Assurance Test Reports Composite Long-rod Insulators by WHVRI Composite Station Post Insulators by XIHARI Composite Insulators for Railway by Ministry of Railways

Quality Assurance Aging Test Reports 5000h aging test performed in CEPRI

Manufacturing Equipments Manufacturing Environment and Equipments: Injection Moulding Machine Vacuum Rubber Machine Finn Power Crimping Machine Crimping Machine

Testing Equipments Well-equipped Physical Laboratory 1800kV Impulse Generator Set & kv Power Testing Transformer

Testing Equipments Well-equipped Testing Equipments 00kN Automatic Tensile Test Machine

Markets Domestic Main Customers: Oversea markets:

Product Introduction For Power Transmission AC Composite Long-rod Insulator DC Composite Long-rod Insulator Composite Substation Post Insulator Composite Pin (Line Post) Insulator Composite Cross-arm Insulator

Product Introduction For Electrified Railway Single-insulation Composite Suspension Insulator Double-insulation Composite Suspension Insulator Single-insulation Composite Post Insulator Double-insulation Composite Post Insulator

Product Introduction

Composite Insulators for Power Transmission AC Composite Long-rod Insulator 230 550 3266 1123 1480±15 24 300 110 FXBW-110/300 15 230 550 3300 1054 1240±15 100(1) 110 FXBW4-110/100(1) 12 230 550 3260 1004 1180±15 100(1) 110 FXBW3-110/100(1) 11 230 550 3370 1084 1240±15 70 110 FXBW4-110/70 10 230 550 3310 1024 1180±15 70 110 FXBW3-110/70 9 185 410 24 750 940±15 100(1) 66 FXBW-66/100(1) 8 185 410 2170 750 940±15 70 66 FXBW4-66/70 7 185 410 2100 710 870±15 70 66 FXBW3-66/70 6 100 240 1285 454 650±15 100(1) 33 FXBW-33/100(1) 5 100 240 1140 484 650±15 70 33 FXBW4-33/70 4 100 240 1100 445 610±15 70 33 FXBW3-33/70 3 40 110 630 228 400±5 100 11 FXBW-11/100 2 40 110 630 230 400±5 70 11 FXBW-11/70 1 Wet Power Wet Switching Impulse Lightning Impulse Minimum Nominal Creepage L (mm) Minimum Nominal Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Description No.

1240 2250 15300 3957 4450±50 32 530 500 FXBW4-500/530(550) 25 1240 50 14832 3630 4030±50 28 400 500 FXBW3-500/400(4) 22 1240 2250 14150 4059 4450±50 24 300 500 FXBW4-500/300 21 1240 50 12900 3639 4030±50 24 300 500 FXBW3-500/300 1240 2250 14850 4134 4450±50 210(240) 500 FXBW4-500/210(240) 19 1240 50 13450 3714 4030±50 210(240) 500 FXBW3-500/210(240) 18 1240 2250 15100 4174 4450±50 0(180) 500 FXBW4-500/0(180) 17 1240 50 13450 3714 4030±50 0(180) 500 FXBW3-500/0(180) 1240 2250 600 4217 4450±50 100(1) 500 FXBW4-500/100(1) 15 1240 50 13500 3805 4030±50 100(1) 500 FXBW3-500/100(1) 14 570 950 1425 8680 2579 2930±40 24 300 330 FXBW-330/300 13 570 950 1425 90 2674 2990±40 210(240) 330 FXBW4-330/210(240) 12 570 950 1425 9150 2614 2930±40 210(240) 330 FXBW3-330/210(240) 11 570 950 1425 9250 2714 2990±40 0(180) 330 FXBW4-330/0(180) 10 570 950 1425 9033 2654 2930±40 0(180) 330 FXBW3-330/0(180) 9 570 950 1425 101 2804 2990±40 100(1) 330 FXBW4-330/100(1) 8 570 950 1425 9660 2725 2930±40 100(1) 330 FXBW3-330/100(1) 7 395 6905 01 2350±30 24 300 2 FXBW-2/300 6 395 7090 1979 2300±30 210(240) 2 FXBW-2/210(240) 5 395 7100 1980 2240±30 0(180) 2 FXBW4-2/0(180) 4 395 6810 1904 2150±30 0(180) 2 FXBW3-2/0(180) 3 395 6650 49 2240±30 100(1) 2 FXBW4-2/100(1) 2 395 6400 1964 2150±30 100(1) 2 FXBW3-2/100(1) 1 Wet Power Wet Switching Impulse Lightning Impulse (kv ) Minimum Creepage L (mm) Minimum Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Voltag e Description No.

AC Composite Long-rod Insulator 1300 1800 2400 27500 8950 0±50 32 530(550) FXBW-/530(550)-S 1300 1800 2400 27500 90 9900±50 210(240) FXBW-/210(240)-S 13 1300 1800 2400 27500 90 9800±50 0(180) FXBW-/0(180)-S 12 1300 1800 2400 27500 8975 9500±50 32 530(550) FXBW-/530(550) 11 1300 1800 2400 27500 9075 9500±50 28 400(4) FXBW-/400(4) 10 1300 1800 2400 27500 9115 9500±50 24 300 FXBW-/300 9 1300 1800 2400 27500 9150 9500±50 210(240) FXBW-/210(240) 8 1300 1800 2400 27500 9150 9500±50 0(180) FXBW-/0(180) 7 1800 2700 23500 6625 7150±50 32 530(550) 750 FXBW-750/530(550) 6 1800 2700 23500 6730 7150±50 28 400(4) 750 FXBW-750/400(4) 5 1800 2700 23500 6735 7150±50 24 300 750 FXBW-750/300 4 1800 2700 23500 6800 7150±50 210(240) 750 FXBW-750/210(240) 3 1800 2700 23500 6800 7150±50 0(180) 750 FXBW-750/0(180) 2 1800 2700 23500 6930 7150±50 100(1) 750 FXBW-750/100(1) 1 Wet Power Wet Switching Impulse Lightning Impulse Minimum Nominal Creepage L (mm) Minimum Nominal Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Description No.

Product Introduction Composite Substation Post Insulator No. Description Rated Specified Mechanical Bending Load (kn) Section Height H (mm) Minimum Arcing (mm) Minimum Creepage L(mm) Lightning Impulse Power 1 FZSW-66/ 66 770±1 636 1813 325 130 2 FZSW 1-110/10 110 10 12±2.7 1084 3150 450 185 3 FZSW 2-138/10 138 10 10±2 1064 3150 450 185 4 FZSW 1-110/ 110 12±2.7 1044 3150 450 185 5 FZSW 2-138/ 138 10±2 1024 3150 450 185 8 FZSW - 252/ (Upper & lower components ) 252 2300±3.8 07 6300 950 395

Composite Cross-arm Insulator No. Description Rated Specified Bending Load (kn) Center Between Slot & Mounting Hole (mm) Minimum Arcing (mm) Minimum Creepage (mm) Lightning Impulse Wet Power 1 FS-11/2.5 11 2.5 400 315 460 5 65 2 FS-11/5 11 5 400 300 610 5 65 3 FS-33/5 33 5 6 5 1080 290 130 4 FS-110/5 110 5 1150 1030 30 580 330 5 FS-2/5 2 5 2215 50 6300 395 Composite Pin (Line Post) Insulator No. Description Section Height (H mm) Dry Arcing (h mm) Creepage mm 1 min Wet Power. Lightning Impulse Specified Bending Load kn 1 FPW 1-11T 236±5 150 390 50 100 2 2 FPW 4-11T 236±5 150 390 50 100 3.5 3 FPW - 36T 500±5 400 10 125 210 12.5

DC Composite Long-rod Insulator +750 +1800 +2800 33400 8100 8500±50 210(240) ±660 FXBZ-±660/210(240) 17 +750 +1800 +2800 33400 8100 8500±50 0(180) ±660 FXBZ-±660/0(180) +600 +1550 +2250 500 5500 6000±50 32 530(550) ±500 FXBZ-±500/530(550) 15 +600 +1550 +2250 500 5510 6000±50 28 400(4) ±500 FXBZ-±500/400(4) 14 +600 +1550 +2250 500 5600 6000±50 24 300 ±500 FXBZ-±500/300 13 +600 +1550 +2250 500 5630 6000±50 210(240) ±500 FXBZ-±500/210(240 ) 12 +600 +1550 +2250 500 5630 6000±50 0(180) ±500 FXBZ-±500/0(180) 11 +600 +1550 +2250 500 4900 5440±50 32 530(550) ±500 FXBZ-±500/530(550) 10 +600 +1550 +2250 500 4950 5440±50 28 400(4) ±500 FXBZ-±500/400(4) 9 +600 +1550 +2250 500 5040 5440±50 24 300 ±500 FXBZ-±500/300 8 +600 +1550 +2250 500 5070 5440±50 210(240) ±500 FXBZ-±500/210(240 ) 7 +600 +1550 +2250 500 5070 5440±50 0(180) ±500 FXBZ-±500/0(180) 6 +600 +1150 +2250 26000 7500 8000±50 32 530(550) ±400 FXBZ-±400/530(550) 5 +750 +1800 +2800 26000 7600 8000±50 28 400(4) ±400 FXBZ-±400/400(4) 4 +750 +1800 +2800 26000 7600 8000±50 24 300 ±400 FXBZ-±400/300 3 +750 +1800 +2800 26000 7600 8000±50 210(240) ±400 FXBZ-±400/210(240 ) 2 +750 +1800 +2800 26000 7600 8000±50 0(180) ±400 FXBZ-±400/0(180 ) 1 Wet Power DC voltage Wet Switching Impulse Dry Lightning Impulse Minimum Creepage L (mm) Minimum Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Description No.

Composite Insulators for Electrified Railway Single-Insulation Composite Suspension Insulator Electrical Data Description Section Height H(mm) Designed Creepage (mm) Designed Arcing (mm) Specified Mechanical Tensile Load (kn) Lightning Impulse Dry Power Wet Power Artificial Pollution FQX-25/100(1)QT Ordinary FQX-25/100(1)QH FQX-25/100(1)HH FQD-25/100(1)HY FQX-25/0QT FQX-25/0QH FQX-25/0HH 700± 734± 750± 1300 1300 511 512 100(1) 0 270 0 130 36 (NSDD=1mg/cm 2 ) (ESDD=0.1/cm 2 ) 31.5 (NSDD=2mg/cm 2 ) (ESDD=0.3mg/cm 2 ) FQXJ-25/100(1)QT Enhanced FQXJ-25/100(1)QH FQXJ-25/100(1)HH FQXJ-25/100(1)HY FQXJ-25/0QT 750± 785± 1480 561 100(1) 290 175 140 31.5 (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXJ-25/0QH 800± 1485 562 0 FQXJ-25/0HH FQXG-25/100(1)QT Plateau FQXG-25/100(1)QH FQXG-25/100(1)HH FQDG-25/100(1)HY 800± 834± 80 611 100(1) 310 190 150 36 (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXG-25/0QT FQXG-25/0HH 850± 92 612 0

Double-Insulation Composite Suspension Insulator Description Section Height H(mm ) Designed Creepage (mm) Designed Arcing (mm) Specified Mechanical Tensile Load(kN ) Lightning Impulse (kv ) Dry Power Electrical Data Wet Power Artificial Pollution Ordinary FQXS-25/100(1)QT FQXS-25/100(1)QH FQXS-25/100(1)HH FQDS-25/100(1)HY FQXS-25/0QT FQXS-25/0QH FQXS-25/2HH 790± 832± 840± Primary / Secondary 1273/7 Pri./ Sec. 1273/7 504 505 100(1) 0 270 0 130 36 (NSDD=1mg/cm 2 ) (ESDD=0.1/cm 2 ) 31.5 (NSDD=2mg/cm 2 ) (ESDD=0.3mg/cm 2 ) Enhanced FQXSJ-25/100(1)QT FQXSJ-25/100(1)QH FQXSJ-25/100(1)HH FQDSJ-25/100(1)HY FQXSJ-25/0QT 840± 874± Pri./ Sec. 1460/6 Pri./ Sec. 554 100(1) 290 175 140 31.5 (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXSJ-25/0QH 890± 555 0 1461/5 FQXSJ-25/0HH Plateau FQXSG-25/100(1)QT FQXSG-25/100(1)QH FQXSG-25/100(1)HH FQDSG-25/100(1)HY 890± 924± Pri./ Sec. 70/196 604 100(1) 310 190 150 36 (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXSG-25/0QT FQXSG-25/0HH 940± Pri./ Sec. 71/195 605 0

Single-Insulation Composite Post Insulator Mechanical Data Electrical Data Description Section Height H(mm) Designed Creepage (mm) Designed Arcing (mm) Specified Mechanical Bending Load(kN) Specified Mechanica l Tensile Load(kN ) Sliding load (kn) Lightning Impulse Dry Power Wet Power Artificial Pollution FQB-25/8 760± 1297 537 8 80 270 Ordinary FQB-25/12 760± 1280 515 12 100 25 270 0 130 31.5 ( NSDD=2mg/cm 2 ) (ESDD=0.3/cm 2 ) FQB-25/ 800± 13 555 1 25 270 FQBJ-25/8 760± 1499 537 8 80 290 Enhance d FQBJ-25/12 760± 1482 515 12 100 25 290 175 140 31.5 ( NSDD=2mg/cm 2 ) (ESDD=0.3/cm 2 ) FQBJ-25/ 800± 1522 555 1 25 290 FQBG-25/8 800± 1708 577 8 80 310 Plateau FQBG- 25/12 856± 70 555 12 100 25 310 190 150 36.0 ( NSDD=2mg/cm 2 ) (ESDD=0.35/cm 2 ) FQBG-25/ 800± 1706 555 1 25 310

Double-Insulation Composite Post Insulator Description Section Height H(mm ) Designed Creepage (mm) Pri. / Sec. Designed Arcing (mm) Specified Mechanical Bending Load (kn ) Mechanical Data Specified Mechanical Tensile Load (kn) Sliding load (kn) Lightning Impulse Dry Power Electrical Data Wet Power Artificial Pollution Ordinary FQBS-25/8 FQBS-25/12 850± 850± 1269/194 1270/175 509 507 8 12 80 100 25 270 270 0 130 31.5 ( NSDD=2mg/cm 2 ) (ESDD=0.3/cm 2 ) FQBS-25/ 890± 1270/215 507 1 25 270 FQBSJ-25/8 850± 1490/4 509 8 80 290 Enhanced FQBSJ- 25/12 FQBSJ- 25/ 850± 890± 1472/6 1472/246 507 507 12 100 1 25 25 290 290 190 150 36.0 ( NSDD=2mg/cm 2 ) (ESDD=0.35/cm 2 ) Plateau FQBSG-25/8 FQBSG- 25/ 890± 890± 84/221 1702/194 554 547 8 80 1 25 310 310 190 150 36.0 ( NSDD=2mg/cm 2 ) (ESDD=0.35/cm 2 )

Contacts Add: Yangguang Road, Miaoshan, Jiangxia Wuhan Tel: +86 27 81319015/9045 ext. 8032 Fax: +86 27 81319175 Web: www.whlinepower.com