SPB Nickel-Cadmium GM VRL Batteries block batteries Technical manual
Product information The Sunlight SP B range of Valve Regulated Lead cid batteries has been developed to offer an advantageous solution to the increased market needs. The specifications of Sunlight SP B type are focused to cost efficiency results, whilst still obtaining the highperformance requirements in specific applications. The design of the Sunlight SP B range makes the specific batteries appropriate for most of the market segments, The technology used in the Maintenance Free Sunlight SP B batteries is the bsorbed Glass Mat (GM) that immobilizes the battery electrolyte. ll of the acid is absorbed in the plates and separators, minimizing acid leakage. The phenomenon of gas recombination, which is observed in the electrolysis of water during the recharge, removes permanently the need of water addition. The Sunlight SP B batteries are factory sealed. answering to the demands of UPS market, telecommunications, information technologies, and emergency power supply. Features and benefits Standards ñ ñ ñ vailable in monoblocs (6V&V) from 33 up to 200h Computer designed lead, calcium tin alloy grid for high power density Safety valve detects rising of internal pressure and allows gas to exit Compliant with international standards ñ IEC 896-2 ñ BS 6290-4 ñ DIN 43534 ñ UL-recognized component ñ Quality certified by ISO 9001 ñ BS case material (flame retardant case, available on ñ Not restricted for air transport-complies with IT regulations request) ñ Can be mounted in any orientation (except completely inverted position) ñ Service life is 10- years in floating applications @ 20 o C ambient temperature (80% remaining capacity) ñ Six month shelf life at 20 o C 2
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pplications ñ Telecommunications ñ UPS systems ñ Emergency power supply in power generation plants ñ Signalization ñ Various telemeter equipment ñ Lighting equipment ñ Broadcasting systems ñ Emergency lighting equipment ñ Robots, control equipment and other F equipment Valve regulated lead acid batteries Grid plate Nominal capacity 33-200 h Bloc battery Design life: 10 - years Maintenancefree Temperature ( O C) effects on capacity Self discharge characteristic (%) 0 100 80 60 40 20 0-20 capacity( %) Capacity -10 0 0.05C 0.1C 0.2C 1.0C 2.0C 10 20 30 40 50 Capacity (%) 110 105 100 95 90 85 75 70 65 60 55 50 45 40 40 0 C 30 0 C 20 0 C 0 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 Storage (Months) Temperature() Temperature ( o C) Case dimensions w L h H º14 ª8 º14 ª6 Terminal Position B C D 5 5 5
Technical Characteristics Battery type Nominal Voltage Nominal Capacity (h) Dimensions (mm) Weight (Kg) Terminal Terminal Rate Rate Length Width Overall Position Type Height Internal resistance mø 33 31.5 195 130 180 10.2 8 1.75 Vpc @ 20 o C 40 55 65 39 50 61 197 229 355 165 138 167 170 227 179 13.5 18.5 22.2 D 8.5 6 8 80 76 355 167 179 24.0 7 100 92 330 171 220 32 4.5 0 109 410 175 227 38 M8 4 1.8 Vpc @ 20 o C 150 200 136 182 485 522 172 238 240 240 47 65 C M8 M8 3.8 3.5 SPB 6-100 6 109 100 193 168 205 18 B 4 SPB 6-160 6 168 161 298 171 226 26 B 2 Constant voltage charging characteristic (0.25C, 25 O C) Charged Volume Current Voltage (%) 140 (xc) (V) Charging Methods: Constant Voltage charging at 25 o C 0 100 80 60 40 20 0.25 15.0 0.20 14.0 0.15 13.0 0.10.0 0.05 11.0 Charged Volume CHRGED VOLUME CHRGE Charged VOLTGE Voltage CHRGING Charging CURRENT Current Standby use: No chargimg current limit is required Charging voltage: 13.6--13.8 Volts Cycling use: Maximum charging current: 30% of rated capacity Charging voltage: 14.4--14.7 Volts Temperature compensation: stand by -3m V/ o C; cycling use -4mV/ o C 0 0 0 2 4 6 8 10 1416 18 20 Charging time (hours) Charging time (hours) 4
Discharge Rate in mperes mperes at end voltage 1.90 V pc at 20 o C 39.02 42.60 66.34 70.24 97.55 114.90 13 16 2 99.51 178.20 30.44 33.62 51.57 53.98 75.44 95.20 11 132.00 185.00 77.65 141.13 22.37 24.26 36.23 38.05 51.18 68.70 91.40 10 149.00 55.74 105.65 15.80 17.10 25.49 26.86 33.56 49.90 6 79.10 117.00 39.02 79.03 9.89 10.41 16.71 17.62 21.79 33.40 44.40 52.00 82.80 26.01 53.23 5.27 5.79 9.76 9.82 11.77 18.20 25.70 31.30 52.40 16.13 32.90 3.77 4.27 6.57 6.89 8.45 14.30 16.30 21.40 28.50 10.73 18.47 1.98 2.47 3.25 3.86 4.88 9.58 11.90 15.90 10.47 1.03 1.28 1.79 2.08 2.56 3.83 4.62 6.20 7.70 3.54 5.46 mperes at end voltage 1.85 V pc at 20 o C 48.39 52.82 82.26 87.10 0.97 142.90 175.30 205.00 275.00 3.39 220.97 37.74 41.69 63.95 66.94 93.55 114.80 142.00 169.10 225.80 96.29 175.00 27.74 30.08 44.92 47.18 63.47 87.40 105.00 9.00 172.00 69.11 131.00 19.60 21.21 31.61 33.31 41.61 65.40 78.40 97.40 130.00 48.39 9.26.90 20.73 21.85 27.02 44.50 51.70 6 87.00 32.26 66.00 6.53 7.18.10.18 14.60 24.90 30.00 39.00 50.00 39.00 4.68 5.29 8.15 8.55 10.48 15.30 17.40 22.80 30.40 13.31 22.90 2.46 3.06 4.03 4.79 6.60 8.60 10.30.80 17.10 8.06.98 1.27 1.59 2.22 2.58 3.18 4.90 7.20 8.90 4.40 6.77 mperes at end voltage 1.80 V pc at 20 o C 60.00 6 102.00 10 150.00 181.00 21 267.00 35 153.00 27 46.80 51.70 79.30 83.00 1 145.20 172.00 213.00 28 119.40 2 34.40 37.30 55.70 58.50 78.70 103.20 152.00 205.00 85.70 15 24.30 26.30 39.20 41.30 51.60 69.40 87.50 105.00 143.00 60.00 105.00 15.20 25.70 27.10 33.50 45.20 59.00 70.00 93.00 40.00 71.00 8.10 8.90 15.10 18.10 24.50 33.00 40.00 49.00 24.80 42.70 5.80 6.56 10.10 10.60 13.00 16.20 18.20 2 31.30 28.40 3.05 3.80 5.00 5.94 7.51 9.20 10.90 13.60 18.20 16.10 1.58 1.97 2.75 3.20 3.94 5.00 6.00 7.50 5.45 8.40 mperes at end voltage 1.75 V pc at 20 o C 64.50 68.20 10 1 165.00 195.00 235.00 283.00 385.00 169.00 297.00 52.00 53.70 84.80 87.20 155.00 187.00 21 297.00 13 2 36.70 38.20 61.60 63.20 81.80 107.00 132.00 159.00 205.00 93.40 167.00 25.00 2 42.40 43.40 55.00 73.50 88.40 109.00 145.00 66.40 0.00 17.50 27.60 29.70 34.70 45.00 57.00 71.00 9 47.20 75.00 9.00 9.60 1 18.40 19.20 25.20 30.30 37.80 50.50 2 43.90 5.90 6.80 8.80 13.20 18.80 24.80 32.10 16.90 29.10 3.15 3.90 5.00 6.10 7.60 9.60 11.40 14.20 19.00 10.20 16.40 1.65 2.00 2.75 3.25 5.05 6.05 7.55 10.05 5.55 8.71 6
mperes at end voltage 1.70 V pc at 20 o C 70.00 7 11 2.00 176.00 2 25 309.00 417.00 181.00 321.00 52.30 56.00 8 91.00 130.00 16 19 236.00 317.00 141.00 235.00 36.40 39.10 60.30 62.10 87.00 1 130.00 167.00 2.00 97.00 170.00 25.00 25.90 42.40 42.70 55.00 75.80 91.10 11 149.00 70.00 0.00 17.10 17.90 25.70 28.40 35.00 50.00 5 77.00 100.00 47.00 83.00 11.10 13.90 16.40 30.00 31.10 39.00 52.00 26.10 44.80 5.98 7.01 9.00 11.30 13.40 16.90 19.90 25.40 33.60 17.20 29.60 3.20 3.99 5.10 6.24 7.66 9.80 11.70 14.70 19.60 10.30 16.60 1.70 2.03 2.76 4.05 5.05 6.05 7.60 10.05 5.65 8.96 mperes at end voltage 1.65 V pc at 20 o C 75.30 7 117.00 9.00 18 225.00 270.00 333.00 445.00 205.00 343.00 55.90 57.80 88.60 99.00 135.00 172.00 205.00 255.00 325.00 146.00 25 36.00 39.70 60.00 70.70 86.00 1 13 170.00 21 97.00 170.00 25.00 28.80 4 4 56.00 76.60 92.10 11 151.00 70.00 0.00 17.00 18.70 29.40 31.40 35.00 52.00 61.00 73.00 10 45.00 77.00 10.40 17.10 18.70 20.80 2 31.20 39.20 52.20 26.30 45.30 7.10 7.20 10.70 11.60 13.50 17.00 2 33.70 17.30 29.80 3.20 4.07 4.80 6.40 7.70 9.90 11.80 14.80 19.70 10.40 16.70 1.72 2.05 2.76 3.35 4.05 5.10 6.10 7.60 10.10 5.70 9.02 mperes at end voltage 1.60 V pc at 20 o C 79.00 82.40 0.00 135.00 190.00 240.00 279.00 370.00 479.00 19 32 57.00 60.90 91.60 100.00 140.00 175.00 206.00 27 37 149.00 249.00 34.50 3 62.10 67.30 87.00 109.00 193.00 28 99.00 17 2 27.40 41.90 44.50 60.00 72.00 80.00 0.00 186.00 67.00 0.00 1 26.20 29.90 36.00 47.00 4 80.00 109.00 47.00 79.00 10.70 14.10 17.50 21.40 26.00 31.10 45.00 60.00 2 45.60 6.02 7.37 9.10 11.90 13.50 16.90 19.50 29.20 39.40 17.40 29.90 3.20 4.14 5.20 6.47 7.70 9.80 10.80 15.10 20.20 10.40 16.70 1.70 2.07 2.76 3.37 4.05 5.15 6.22 7.77 10.40 5.76 9.02 Electrical Values are approximade, alterations can be made in the view of technical improvements without prior notice. 7
Discharge Rate in Watt Watt / cell at end voltage 1.90 V pc at 20 o C h 78.37 89.74 135.81 151.96 188.45 235. 282.98 348.19 457.08 231.53 357.76 69.98 80.13 1.26 135.68 168.26 199.40 242.40 301.40 396.30 196.20 303.80 51.81 57.16 89.74 103.63 131.41 163.99 194.97 243.58 325.84 160.25 245.72 35.15 40.17 58.22 71.58 90.81 1.26 137.82 175.21 252.66 114.85 183.22 25.96 30.02 41.13 50.85 63.03 81.73 94.55 5.00 186.96 78.52 131.94 17.63 21.90 28.85 34.72 45.40 51.81 71.04 91.88 130.34 55.02 99.89 11.75.82 18.70 22.44 33. 37.39 48.08 65.17 94.55 41.13 72.11 8.76 10.04 14.53 17.41 21.21 27.24 32.00 40.01 62.50 26.87 52.88 6.36 6.89 9.62 11.27 14.32 17.52 20.73 26.33 35.26 17.79 33. 4.31 5.23 7.18 8.49 10.45 13.06 15.68 19.59 26.13 13.06 20.90 3.14 3.80 5.23 6.18 7.60 9.50 11.40 14.25 19.00 9.50 15.20 Watt / cell at end voltage 1.85 V pc at 20 o C h 117.20 137.90 191.46 214.23 265.68 331.47 398.94 490.87 644.37 326.40 504.37 92.07 105.43 155.70 178.52 221.40 276.22 332.45 409.06 536.98 272.00 420.31 68.18 75.21 118.08 136.35 172.90 215.78 256.54 320.50 428.74 210.86 323.31 46.25 52.85 76.61 94.18 119.48 159.55 181.34 230.54 332.45 151.11 241.08 34.16 39.50 54. 66.91 82.94 107.54 4.40 164.47 246.00 103.32 173.60 23.19 28.82 37.95 45.69 59.74 68.18 93.48 0.89 171.50 72.39 131.43 15.46 16.87 24.60 29.52 43.58 49.20 63.26 85.75 4.40 54. 94.89 11.53 13.21 19. 22.91 27.90 35.85 42.10 52.64 82.23 35.35 69.58 8.36 9.07.65 14.83 18.84 23.05 27.27 34.65 46.39 23.40 43.58 4.40 5.34 7.34 8.67 10.67 13.34 16.01 20.01 26.68 13.34 21.34 3.20 3.88 5.34 6.31 7.76 9.70 11.64 14.55 19.40 9.70 15.52 Watt / cell at end voltage 1.80 V pc at 20 o C 2 h 148.60 16 242.20 271.01 336.10 419.32 504.68 620.98 815.17 4.92 638.05 110.93 7.02 192.23 215.09 266.75 332.80 400.54 492.84 646.96 327.72 506.39 82.14 90.61 142.26 164.28 208.32 259.97 309.09 386.15 516.55 254.04 389.53 55.72 63.68 92.30 113.47 143.96 192.23 218.48 277.75 400.54 182.06 290.46 41.15 47.59 65.20 80.62 99.92 9.56 149.89 198.15 296.38 4.48 209.16 27.94 34.72 45.73 55.04 71.98 82.14 1.63 145.65 206.62 87.22 158.35 18.63 20.32 29.64 35.57 52.50 59.28 76.21 103.31 149.89 65.20 114.32 13.89 15.92 23.03 27.61 33.62 43.19 50.72 63.43 99.08 42.59 83.83 10.08 10.92 15.24 17.87 22.69 27.78 32.86 41.75 55.89 28.20 52.50 4.54 7.56 8.94 20.63 27.50.00 Watt / cell at end voltage 1.75 V pc at 20 o C 2h 164.30 186.60 269. 301.13 373.44 465.91 560.76 689.98 905.75 458.80 708.95 3.26 141.14 213.58 238.99 296.38 369.77 445.05 547.60 718.85 364.13 562.66 91.27 100.68 158.07 182.53 231.46 288.86 343.43 429.05 573.95 282.27 432.81 61.91 70.76 102.56 6.08 159.95 213.58 242.75 308.62 445.05 202.29 322.73 45.73 52.88 72.45 89.57 111.03 143.96 166.54 220.17 329.32 138.31 232.40 31.05 38.58 50.81 61.16 79.98 91.27 5.14 161.83 229.58 96.91 175.95 20.70 22.58 32.93 39.52 58.34 65.86 84.68 114.79 166.54 72.45 7.02 15.43 17.69 25.59 30.67 37.35 47.99 56.36 70.47 110.09 47.33 93.15 11.20.14 16.94 19.85 25.22 30.86 36.51 46.39 62.10 31.33 58.34 4.54 7.56 8.94 20.63 27.50.00 8
Watt / cell at end voltage 1.70 V pc at 20 o C 2 h 162.65 186.24 281.84 315.37 391.10 487.95 587.28 722.61 948.58 480.50 742.48 7.07 14 220.19 246.38 305.55 381.21 458.81 564.54 741.08 375.39 580.06 94.09 103.79 162.96 188.18 238.62 297.79 354.05 442.32 591.70 291.00 446.20 63.83 72.94 105.73 9.98 164.90 220.19 250.26 318.16 458.81 208.55 332.71 47.14 54.51 74.69 92.34 114.46 148.41 171.69 226.98 339.50 142.59 239.59 32.01 39.77 52.38 63.05 82.45 94.09 9.01 166.84 236.68 99.91 181.39 21.34 23.28 33.95 40.74 60.14 67.90 87.30 118.34 171.69 74.69 130.95 15.91 18.24 26.38 31.62 38.51 49.47 58.10 72.65 113.49 48.79 96.03 11.54.51 17.46 20.47 26.00 31.82 37.64 47.82 64.02 32.30 60.14 4.54 7.56 8.94 20.63 27.50.00 Watt / cell at end voltage 1.65 V pc at 20 o C 2 h 189.80 2 310.99 347.98 431.55 538.41 648.01 797.34 1046.68 530.19 819.26 131.00 150.00 227.00 25 3 393.00 473.00 582.00 76 387.00 589.00 97.00 107.00 16 19 246.00 307.00 365.00 456.00 6 300.00 460.00 65.80 75.20 109.00 13 170.00 227.00 25 32 473.00 2 343.00 48.60 56.20 77.00 95.20 11 153.00 177.00 23 350.00 147.00 247.00 33.00 41.00 5 65.00 85.00 97.00 133.00 172.00 24 103.00 187.00 2 35.00 42.00 62.00 70.00 90.00 2.00 177.00 77.00 135.00 16.40 18.80 27.20 32.60 39.70 51.00 59.90 74.90 117.00 50.30 99.00 11.90.90 1 21.10 26.80 32.80 38.80 49.30 66.00 3 62.00 4.54 7.56 8.94 20.63 27.50.00 Watt / cell at end voltage 1.60 V pc at 20 o C 2h 182.16 208.58 315.64 353.19 438.01 546.47 657.71 809.27 1062.34 538. 831.52 134.93 154.50 233.81 261.62 324.45 404.79 487.19 599.46 786.92 398.61 615.94 9 110.21 173.04 199.82 253.38 316.21 375.95 469.68 628.30 309.00 473.80 67.77 77.46 1.27 138.02 175.10 233.81 265.74 337.84 487.19 221.45 353.29 50.06 57.89 79.31 98.06 1.54 151.41 182.31 241.02 360.50 151.41 254.41 33.99 42.23 55.62 66.95 87.55 99.91 136.99 183.34 251.32 106.09 198.79 22.66 24.72 36.05 43.26 63.86 72.10 92.70 5.66 182.31 89.61 148.32 16.89 19.36 28.02 33.58 40.89 52.53 61.70 8 0.51 51.81 101.97.26 13.29 18.54 21.73 27.60 33.78 39.96 50.78 67.98 34.30 57.00 4.54 7.56 8.94 20.63 27.50.00 Electrical Values are approximade, alterations can be made in the view of technical improvements without prior notice. 9
Germanos S.. SUNLIGHT FCTORY It was established in 1977, as a Zinc - Carbon battery production unit and acquired by GERMNOS in 1991. Since then, following an intensive development plan, it has been tranformed to one of the most advanced factories in Europe. It covers an area of more than 30.000 m 2 in a field of total area 150.000m 2 it employs more than 230 specialized engineers, technicians and workers and it has currently operating the following production and/or assembly lines. Quality ssurance: SUNLIGHT factory has established and maintains a Quality ssurance System according to ISO 9001/QP 110 that has been certified by TUV CERT, for primary and secondary self and batteries: Lead-cid (veated and sealed), nickel-cadmium (veated and sealed), zinc-chlorade, alkaline, lithium, nickel-metal hydride, silver zinc, as well as for batteries charger systems, rectifiers, Ups, inverters, converters, ac-dc power supply systems, generating systems, electrical control panels, low voltage panels, renewable energy and hydride systems. guess who creative? team The Quality Control Department ensures the highest quality and the outmost performance of the final product, while the R&D Dept focuses its activities on the development of new products and improvement of the existing manufacturing procedures. Environmental Control: SUNLIGHT Factory has established and maintains an Environmental Pollution Prevention System according to EN 14001 that has been certified by TUV CERT. Special engineering and expensive machinery ensure absolutely clean working conditions as well as protection of the natural environment. www.sunlight.gr Head Office: 23rd Km. N. R. thens-lamia 145 65 gios Stefanos-ttica, Greece Tel : +30 210 624 2000 Fax: +30 210 621 6911 Sunlight Romania SRL: 11, Preciziei Boulevard Sector 6 Bucharest, Romania Tel : +4021 4077330-2 Fax: +4021 4077333 Sunlight Factory: Neo Olvio 67 200 Xanthi, Greece Tel : +30 25410 95240-2 Fax: +30 25410 95446 Sunlight Bulgaria LTD: 1715 "Miadost" 4, 1 Business Park Sofia Str., Block 3, Floor 3, Sofia, Bulgaria Tel : +359 2 9769371-8 Fax: +359 2 9769377 Sunlight Representance Germany Franz-Liszt-Straße 40 D-46282 Dorsten,Germany Tel: +49 2362 20 23 06 Fax: +49 2362 20 23 07 Sunlight France Tour Framatome - Bfi 1, Place de la Coupole 92084 Paris La Defence Cedex, France Tel : +33 1 47964640 Fax: +33 1 47964670 Sunlight Cairo Sales Office: 15 El - Hassan Str. Dokki Giza, Egypt Tel : +20 2 33 800 59 Fax: +20 2 33 652 93 Moskow Sales Office: 24,Pereulok Smolensi Moskow, Russia Tel : +7 095 2419649 Fax: +7 902 655 2475 Sunlight Ukraine SRL: 7/10- Schekavitska Str. 04080 Kiev, Ukraine Tel : +38 044 4635735-6-8 Fax: +38 044 4635731 Data in this document are subject to change without notice and become contractual only after written confirmation. Doc No 18.03