PARTS CATALOG FOR Mud Hog Rear Wheel Drive FOR MF 9540/9550/9560, CAT 540C/550C/560C, Gleaner A540/A560, Fendt 6450R/9480R COMBINES Mud Hog Model Number: AG9896 A Product of Tuthill Drive Systems P.O. Box 600 Brookston, Indiana 47923 Fax 219-279-2390 1-800-348-2474 www.mudhog.com 1 Revised June 2011 P.N. D106783
General Information CATALOGS This parts catalog is provided to aid in the identification of Mud Hog components. It contains an illustration, part number, required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines which use similar Mud Hog kits. The appropriate machine model and Mud Hog base model number should be selected to assure proper part identification. Each Mud Hog conversion package contains all or some of the following kits or subassemblies: A - HYDRAULIC ADAPTER KIT(S) B - HYDRAULIC HOSE KIT C - EQUA-TRAC II VALVE BASE ASSEMBLY D - WHEEL DRIVE BASE ASSEMBLY - RIGHT HAND & LEFT HAND E - TIE ROD EXTENSION SUBASSEMBLY F - MOUNTING KIT G - WHEEL AND TIRE KITS We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog systems or components already in service. REPLACEMENT PART ORDERING AND RETURNED PARTS INFORMATION Replacement part orders should include the complete Mud Hog part number and description, base model number of Mud Hog kit, Mud Hog Serial Number (located on the wheel motor mounting frame or on the axle), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by a Warranty Claim Form with and RGA (Returned Goods Authorization) number. Before returning parts, contact the Tuthill Drive Systems Customer Service Department to obtain an RGA number. Any material returned to Tuthill Drive Systems without an RGA number prominently displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect to the dealer. The warranty Claim Form is included in the literature package (including a Parts Catalog and Installation/Operation Manual) sent with the Mud Hog kit. If missing, or if additional forms are needed, contact the Tuthill Drive Systems Customer Service Department. NOTE: Mud Hog and Equa-Trac are registered trademarks of Tuthill Drive Systems. B
AG9895 RWD for MF 9895, Cat 680, Gleaner A85 Item # Part Number Description Qty Page 1 501310 Center Section Weldment 1 2 2 501312-01 Tie Rod Bracket (LH if wheel drive is in high position; RH if wheel drive is in low position) 1 2 Tie Rod Bracket (RH if wheel drive is in high 3 501312-02 position; LH if wheel drive is in low position) 1 2 4 501311 Stub Axle Weldment 2 2 5 501313-01 Cylinder Ear Weldment (LH if wheel drive is in high position; RH if wheel drive is in low position) 1 2 6 501313-02 Cylinder Ear Weldment (RH if wheel drive is in high position; LH if wheel drive is in low position) 1 2 7 501315-01 Cylinder Anchor Weldment (LH if wheel drive is in high position; RH if wheel drive is in low position) 1 2 8 501315-02 Cylinder Anchor Weldment (RH if wheeldrive is in high position; LH if wheel drive is in low position) 1 2 9 501316 Valve Bracket Weldment 1 2 10 706070-08 Selector Valve Assembly 1 3 11 706072-01 Hose Guide 2 2 12 707725-02 Inner Tie Rod 1 2 13 650435-01 Wheel Drive LH 1 4 14 650435-02 Wheel Drive RH 1 4 NI 610294 Hose Kit 1 5 NI 690351 Mount Kit 1 5 NI = Not Illustrated 2
706070-08 Valve Asm Sel ISO 6149 FLO LIM Item # Part Number Description QtyPer 1 105783 SOLENOID, 12V W/ WIRE LEADS 1 2 106252 Seal Kit for 105783 1 3 200114-P1 PLUG, 02 ORB-M HEX SOCKET HEAD 4 4 200163 PLUG, 04 ORB HEX SOCKET HEAD 4 5 5379 TERMINAL-WEATHERPACK #12124580 2 6 5380 SEAL-WEATHERPACK #12010293 2 7 5382 CONNECTOR-WEATHERPACK 12015378 1 8 710307-03 Check Valve Tee 1 9 703171-01 M33 Plug 1 10 704868-05 Flow Reg, 26 GPM (12 ORS) 4 11 705173-01 90' Elbow M33x2 / 16 ORS-M 2 12 200420 M33 Tee 2 13 200313 90 Elbow 04 ORB x 04 ORS-M 1 NI 31067-0075 Hose (connects item 8 to item 13) 1 3
650435-01 Wheel Drive LH 650435-02 Wheel Drive RH Item # Part Number Description Qty Page 1 100276-P1 Jam Nut 5/8-11 GR.5 1 4 3 195 Socket Head Cap Screw M10-1.5 X 25MM GR.12.9 9 4 4 200360 Adapter 08 ORB-M X 08 ORS-M 1 4 5 200275 Adapter 12 ORB/12 ORS 45 2 4 6 5372 Loom-Braided Nonmetallic (5/16) 14 4 7 5379 Terminal-Weatherpack #12124580 2 4 8 400154 Seal-Weatherpack #12010293 2 4 9 5382 Connector-Weatherpack 12015378 1 4 10 8223513 Hex Head Bolt 5/8-11 x 2 Full Thread, Gr8 1 4 11 701973-01 Socket Head Cap Screw M6-1.0 x 35mm GR12.9 8 4 12 106344-01 Wheel Motor MG21 2c LH 1885/837 1 7 12 106344-02 Wheel Motor MG21 2c RH 1885/837 1 7 13 705462-01 C-Frame LH Machined 1 4 13 705462-02 C-Frame RH Machined 1 4 4
610294 Hose Kit Part Number Description Qty 106616-0480 Cordura Sleeve, 48 2 30144-0680 Hose Assembly, Motor-Valve HP, 12 straight - 12 straight, 68" 4 33814-0650 Hose Assembly, Tee-Valve For/Rev HP, 12 straight - 12 straight, 65" 2 32588-0750 Hose Assembly, Motor-Valve Drain, 08 straight - 08 straight, 75" 2 33011-1020 Hose Assembly, Axle-Machine Drain, 12 straight - 12 straight, 102" 1 690351 Mount Kit Item # Part Number Description Qty 1 100068-P1 Lock Nut 3/8 UNC Stover GR.C 6 2 100125-P1 Tie Strap 10 3 100263-P1 Hex Head Bolt 3/8-16 X 1, GR.8 6 4 101346-P1 Locking Flange Nut, ¾-10 14 5 101754-P1 Clamp Plate 1 6 102373-P1 Hex Head Bolt ¾-10 x 7, GR.8 8 7 103003 Hard Flat Washer 3/4 32 8 104054 Hardened Spacer 14 9 104099 Hex Head Bolt ¾-10 x 8, GR.8 6 10 105592 Dowel Pin, M20 X 26 4 11 106319 Cylinder Ball Joint Male 2 12 106320 Cylinder Ball Joint Female 2 13 106439 Hose Clamp, Double, 38 mm 1 14 109 Flat Washer 3/8 3 15 238 Hex Head Bolt M20x2.5x80-6g 10.9 16 16 700690-01 Hex Head Bolt M20-2.5X50 GR.10.9 16 17 701777-03 Hex Head Bolt M10-1.5 x 100 GR.10.9 3 18 703438-01 Lock Nut M10-1.5 GR.10.9 3 19 703548-01 Jam Nut M26-1.5 CL 4 2 20 703601-01 Steering Cylinder 2 21 703771-01 Jam Nut M30-1.5 CL 4 2 22 705230-01 Wire Harness, 2 speed 1 23 706968-01 Lug Bolt M22-1.5x50, full thread, Gr 10.9 20 24 707095-01 Swivel Run Tee, 16 ORS 2 25 709000-01 Lock Nut 2 26 709001-02 Hex Head Bolt M8-1.25 x 25 GR.8.8 1 27 709001-03 Hex Head Bolt M8-1.25 x 80 GR.8.8 1 NI 710140-01 Hose Clamp, Coated 1 Double 2 29 8103389 Cotter Pin 1/8 X 2 6 NI D106781 Instruction Packet AG9896 1 NI = Not Illustrated See illustrations on following page 5
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106344-01 LH & 106344-02 RH (MG21 1885/837cc 2-speed) WHEEL MOTOR SERVICE PARTS ITEM # QTY. PART# DESCRIPTION 3000 1 705336-01 Cylinder Block Assembly 16 150288 Piston Kit 1 K705376 Piston Retainer Kit 3500 1 707543-01 Cam Ring plus O-Rings 4085 2 104342 @ * O-Ring - Cam Ring 4005 1 106374 Distributor Cover 4070 6 707545-02 Socket Head Cap Screw M18-2.5 x 260 Grade 12.9 4105 1 705339-01 Distributor Valve 4115 1 150290 * Distributor Seal Kit 4960 1 703171-01 Hex Socket Plug, M33x2 4071 4 707545-01 Socket Head Cap Screw M18-2.5 x 160 Grade 12.9 9420 12 103922 Spring 4405 1 104761 # Spool 4450 1 104763 # Washer 4470 1 104764 # Snap Ring 4435 1 104762 # Spring 9480 2 89411032 Grease Zerk, 90 4955 1 705356-01 * Bleed Screw Washer 4950 1 702020-02 Socket Head Cap Screw, M10-1.5 x 10 Grade 8.8 4020 2 705341-01 Safety Pin 1000 1 707546-01 Bearing Support Assembly 1005 1 707547-01 Bearing Support 1400 1 150404 @ Kit, Inner Shaft Seal and Deflector/Grease Seal 1205 1 707549-01 Bearing (Outer) 1305 1 707550-01 Bearing (Inner) 1700 1 150405 @ Split Ring and Shim Kit 1105 1 707554-01 Shaft 4305 1 106378 Pin (Top) 4315 1 106379 Pin (Bottom) 4805 9 195 Socket Head Cap Screw M10-1.5 x 25 Grade 12.9 9430 2 150406 ^ Pivot Seal Kit (Bushing, Seal, Thrust Washer, Cover) 9431 1 703740-01 Outer Pipe (with Seals) 9432 1 703741-01 Inner Pipe (with Seals) 4320 2 106380 ^ Bushing 4325 2 106381 ^ Thrust Washer 4360 2 701004-01 ^ Seal Cover 4810 8 701973-01 Socket Head Cap Screw M6-1.0 x 35 Grade 12.9 4310 1 106382 Seal (Top Pin) 4365 2 701003-01 ^ Environmental Seal 6600 1 705885-01 Pilot Valve Assembly, 2 Speed 6155 1 705886-01 Solenoid Coil 6800 4 704637-01 Socket Head Cap Screw, M6-1.0 x 40 Grade 12.9 6000 1 705887-01 Solenoid 9600 1 K705888 Seal Kit, Solenoid 4095 4 105155 O-Ring 6805 1 705889-01 Hex Socket Plug M16x1.5 6750 1 705353-01 Pilot Valve Cover @ 150407 (item 9100) includes 1400, 1700, 4085 * 150408 (item 9400) includes 4115, 4955, 4085 # K705340 (Item 9440) includes items 4405, 4435, 4450, 4470 ^ 150406 (Item 9430) includes iems 4320, 4325, 4360, 4365
24 MONTH LIMITED WARRANTY Tuthill Drive Systems ( Tuthill ) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service for 24 months from the date of shipment from Tuthill. Normal use and service means that the product will be installed, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer s manual or instructions. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States and Canada. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. [Such components include but or not limited to ] Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Tuthill reserves the right to make changes and improvements in design or specifications without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. INSTALLER AND OWNER RESPONSIBILITIES The installer is responsible for installing the product according to Tuthill s approved procedures, for providing a copy of Tuthill s warranty and owner s manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the owner s manual and any applicable vehicle manufacturer s owner s manual, and for properly instructing all operators and maintenance personnel. ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it s dealer), follow the manufacturer s procedures for warranty claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number. C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval. TUTHILL Drive Systems 9098 West 800 South, P.O. Box 600 Brookston, Indiana USA 47923 Tel 219 279-2801 Fax 219 279-2390 www.tuthill.com Toll Free: 1-800-348-2474 B