Fabricator 40 40 C DC 20 Power, Performance, Features... and Reliability 5Year * Quick Specifications Processes MIG () Flux Cored () Industrial Applications Maintenance and Repairs Sheet Metal Fabrication Farm/Ranch Auto Body Repair Home DIY Hobbyist Rated Output 90 Amp at 8.5, 20% Duty Cycle Max. Open Circuit oltage 34 DC Amperage Range 30-40 Amp Wire Feed Speed 80-700 IPM (2-8 m/min) Weight 70 lbs. (3.8 kg) Order Information Part No: W002500 Description: Fabricator 40 20//60 Fabricator 40 comes with: Power cord & NEMA 5-5 5 plug 0ft (3m) MIG gun 0ft (3m) work cable and clamp Gas regulator/flowgauge and hose.023"-.030"/.035" reversible drive roll.023" solid wire starter spool 3 extra contact tips Lifting handle Enhanced Magnetics. Providing a smooth and stable arc characteristic. Unbeatable performance from 22 gauge to 3/6" (4.8mm) thick in a single pass. Simple Operation. Just refer to our comprehensive weld set up guide for optimum welding performance over a wide range of materials and shielding gases. Higher Output. The Fabricator 40 punches out 40 amp maximum output. Quick Change Polarity. Simple, quick change (no tools required) polarity from within the wirefeed compartment. 2 lbs./0 lbs. Spool Capacity. Wire compartment design allows easy installation of 2 lbs., 0 lbs., 4" and 8" wire spool sizes. Overload Protection. Shuts down the power source to protect the internal electrical components from overheating. Heavy Duty Transformer. The transformer is built to last using premium quality 428 F materials and fully dip varnished then baked for 4 hours. Metal Feed Plate. The metal wire drive system features 2 roll drive system, quick change reversible drive rolls and easy-to-set single scaled wire tension knob. Quick Disconnect Fitting. Allows for quick and easy out-of-box assembly, along with convenient cleaning of the torch and replacement of liner. ISO 900 Quality System. The certified quality management system guarantees the manufacture and distribution processes of this product. Brilliant Characteristics. Extremely smooth arc and negligible spatter using a wide range of gases, materials and material thicknesses. New Gun. Quality WeldSkill MIG gun. * Limited warranty, refer to warranty schedule.
Fabricator 40 40 C DC 20 Features * Easy installation wire spool compartment The 2 roll metal wire drive system with quick change drive rolls & single tension knob Simple, quick change over polarity (no tools required) for and 32 Amp circuit breaker protects the machine Quick Disconnect MIG gun connection Easy mount and lock spool holder * Subject to change without notification. page 2 U.S. (TX): 800-426-888 / FAX 800-535-0557 U.S. (NH): 800-752-762 / FAX 800-22-440 Thermadyne Canada : 905-827- / FAX 905-827-3648
Fabricator 40 40 C DC 20 Specifications * Welding DC Maximum output 40 Amp Output at 20% duty cycle @ 04 F 90 Amp at 8.5 Current Range Number of oltage Settings 4 Welding oltage Range 30-40 Amp 6.3-20 olt Maximum Plate Thickness 3/6" (4.8mm) Wire Diameter Range Mild Steel:.023" -.035" (0.6-0.9mm) Stainless Steel:.023" -.035" (0.6-0.9mm) Aluminum:.030" -.035" (0.8-0.9mm) Flux cored:.030" -.045" (0.8 -.2mm) Fitted Feedroll Suits MIG Wire.023"-.030"/.035" (0.6-0.8/0.9mm) Warranty Period 5 Years Approvals CSA IEC 60974- (CE) Primary Power Primary oltage 20 olt Supply Plug NEMA 5-5P Rated ka @ 90 Amp 2.8 ka Lead cord length 6ft (.8m) Rated Input Current 24 Amp MIG Guns Gun Type Gun Length 0ft (3m) Part Number W40400 Nozzle Part No: 2-50 Size: /2" (2.7mm) Contact Tip Part No: -23 Size:.023" (0.6mm) Diffuser Part No: 5 Liner Part No: 42-3035-5 Size:.030" -.035" (0.8-0.9mm) Dimensions & Weight Dimensions HxWxD 5.8" x 8.9" x 2.3" (400 x 255 x 540mm) Weight 70 lbs. (3.8 kg) Process Capabilities * Process Electrode Wire Electrode Polarity Shielding Gas Min Thickness **Max Thickness MIG ().023",.030",.035" Mild Steel (0.6, 0.8, 0.9mm) DC+ Autocraft 70S-6 MIG ().023",.030",.035" Stainless Steel (0.6, 0.8, 0.9mm) DC+ CO 2 (00%) or 22 gauge 3/6" Argon/CO 2 (0.8mm) (4.8mm) Argon/CO 2 or 20 gauge 3/6" Tri-Mix (.0mm) (4.8mm) MIG ().030",.035" 20 gauge 3/6" Aluminum (0.8, 0.9mm) DC+ Argon (00%) (.0mm) (4.8mm) Flux Cored.030",.035" 20 gauge 3/6" Self Shielded (0.8, 0.9mm) DC- N/A (.0mm) (4.8mm) Mild Steel *Limited warranty, refer to warranty schedule. Subject to change without notification. **Maximum thickness in a single pass. International : 905-827-9777 / FAX 905-827-9797 www.thermalarc.com page 3
Fabricator 40 40 C DC 5 Key Control * Welding gun connection 2 Wire feed speed control 3 Overheating indicator 4 Power on indicator 5 oltage step control *Subject to change without notification. International : 905-827-9777 / FAX 905-827-9797 www.thermalarc.com page 4
Fabricator 40 40 C DC 20 80 Amp MIG Gun * Part No. W40400 Item Part No. Description Qty 2-50 Nozzle 2-30 Contact Tip 3 5 Gas Diffuser 4 W7004068 Conductor Tube 5 W7004070 Trigger 6 W7004069 Handle Assembly 6 4 5 3 2 6 Contact Tips -23.023" (0.6mm) -30.030" (0.8mm) -35.035" (0.9mm) -40.040" (.0mm) -45.045" (.2mm) Nozzles 2-37 3/8" (9.5mm) 2-50 /2" (2.7mm) 2-62 5/8" (6mm) Conduits 42-23-5.023", 5ft (7.6m) 42-3035-5.030"-.035", 5ft (4.5m) 42-4045-5.040"-.045", 5ft (4.5m) 42N-3545-5.035"-3/64", 5ft (4.5m) Accessories * Small Cart with Running Gear/Cylinder Rack Part No. W40500 Sturdy construction. For gas cylinders no larger than 7" (78mm) diameter, maximum weight 75 lbs. (34 kg). 80 Amp Spool Gun (9 ft) Part No. W4000 Spool gun assembly with 9 ft cable, 80 Amp @ 30%. No interface kit required, just plug and play. *Subject to change without notification. page 5 U.S. (TX): 800-426-888 / FAX 800-535-0557 U.S. (NH): 800-752-762 / FAX 800-22-440 Thermadyne Canada : 905-827- / FAX 905-827-3648
Fabricator 40 40 C DC 20 Ordering Information EQUIPMENT OPTIONS PART NO. DESCRIPTION QTY PRICE Fabricator 40 Package W002500 Fabricator 40, 80 Amp MIG gun (0ft), 2 roll wire feed system, 6ft (.8m) gas hose, gas regulator/flowgauge, 0ft (3m) work lead Fabricator 40 Package c/w Cart W00250 Fabricator 40, Cart, 80 Amp MIG gun (0ft), 2 roll wire feed system, 6ft (.8m) gas hose, gas regulator/flowgauge, 0ft (3m) work lead Fabricator 40 Package c/w Spool Gun W002502 Fabricator 40, 80 Amp Spool gun (9ft), 80 Amp MIG gun (0ft), 2 roll wire feed system, 6ft (.8m) gas hose, gas regulator/flowgauge, 0ft (3m) work lead Fabricator 40 Package W002503 Fabricator 40, Cart, 80 Amp Spool gun (9ft), 80 Amp MIG gun (0ft), c/w Cart & Spool Gun 2 roll wire feed system, 6ft (.8m) gas hose, gas regulator/flowgauge, 0ft (3m) work lead GUNS 80 Amp MIG gun (0ft) W40400 Gun assembly with 0ft cable (supplied with package), 80 Amp @ 30% 80 Amp Spool gun (9ft) W4000 Spool gun assembly with 9ft cable, 80 Amp @ 30% (no interface required) ACCESSORIES ictor Regulator/Flowmeter Mixed Gases 078-2723 Medalist 400 Series, HRF Flowmeter Regulator, Argon-Argon/CO2 mix gases ictor Regulator/Flowmeter CO2 078-2725 Medalist 400 Series, HRF Flowmeter Regulator, CO2 gas Helmet/Gloves Small Cart with Running Gear/Cylinder Rack W40500 CONSUMABLES Drive Roll.023"-.030"/.035" (0.6-0.8/0.9mm) 7977036 grooved for hard wire Drive Roll.035"-.045" (0.9-.2mm) 7977660 grooved for hard wire Drive Roll.030"-.035" (0.8-0.9mm) 797773 U grooved for soft wire Drive Roll.040"-.045" (.0-.2mm) 7977264 U grooved for soft wire Drive Roll.030"-.035" (0.8-0.9mm) 7977732 grooved knurl for cored wire Drive Roll.045"-./6" (.2-.6mm) 704277 grooved knurl for cored wire Contact Tips Gas Diffusers Nozzles Conduits Filler Metals Shielding Gas Sturdy construction. For gas cylinders no larger than 7" (78mm) diameter, maximum weight 75 lbs. (34 kg) TOTAL QUOTE PRICE U.S. (TX): 800-426-888 / FAX 800-535-0557 U.S. (NH): 800-752-762 / FAX 800-22-440 International : 905-827-9777 / FAX 905-827-9797 Canada : 905-827- / FAX 905-827-3648 www.thermalarc.com W ORLD HEADQUARTERS: THE AMERICAS EUROPE ASIA/PACIFIC Denton, TX USA U.S. Ph: () 800-426-888 Fax: () 800-535-0557 West Lebanon, NH USA, Plasma Ph: () 800-752-762 Fax: () 800-22-440 Miami, FL USA Sales Office, Latin America Ph: () 954-727-837 Fax: () 954-727-8376 Oakville, Ontario, Canada International Ph: () 905-827-9777 Fax: () 905-827-9797 Rio de Janeiro, Brazil Ph: (55) 2-2485-8998 Fax: (55) 2-2485-8866 A Global Cutting & Welding Market Leader 6052 Swingley Ridge Road, Suite 300 St. Louis, Missouri 6307 U.S.A. Chorley, United Kingdom Ph: (44) 257-26755 Fax: (44) 257-224800 Milan, Italy Ph: (39) 023654680 Fax: (39) 0236546840 Cikarang, Indonesia Ph: 62 2+ 8983-00 / 002 Fax: 62 2+ 893-6067 Osaka, Japan Sales Office Ph: 86-4809-84 Fax: 86-4809-842 Melbourne, Australia : Ph: 300-654-674 Fax: 63+ 9474-739 International: Ph: 63+ 9474-7508 Fax: 63+ 9474-7488 Rawang, Malaysia Ph: 603+ 6092-2988 Fax: 603+ 6092-085 Shanghai, China Sales Office Ph: 86 2+ 6280-273 Fax: 86 2+ 3226-0955 Singapore Sales Office Ph: 65+ 6832-8066 Fax: 65+ 6763-582 Form No. 84-2720 (2/3/07) Thermadyne Industries, Inc., 2008 www.thermadyne.com Printed in U.S.A.