Section I - Installation Preparation Part Number: 08586-04810 Section I - Installation Preparation Kit Contents Item # Quantity Reqd. Description 1 1 Wire Harness 2 1 Status Monitor 3 1 Piezo Buzzer 4 1 Butyl Tape Pad 5 1 Extra Lage Wire Tie Hardware Bag Contents Item # Quantity Reqd. Description 1 2 Large Foam Tape Strip (2 pcs.) 2 3 Small Foam Tape Strip 3 5 Large Wire Ties 4 10 Medium Wire Ties Color Applicability/ Trim Level Accessory Color Vehicle/Trim Color Additional Items Required Installation Item # Quantity Reqd. Description 1 1 V3 Base Kit (08585-33830) Conflicts Note: Recommended Tools Safety Tools Safety Glasses Safety Gloves Vehicle Protection Special Tools Striker Tool Installation Tools Phillips Head Screwdriver Flat Blade Screwdriver 10 mm Socket Pneumatic/Electric Wrench Torque Wrench Nylon Panel Removal Tool Side Cutters (Optional) Blankets, Part Boxes ALL 02-016-01 #2, screwdriver or tip Small General Applicability 2002 - Tacoma with power door locks, only Recommended Sequence of Application Item # Accessory 1 Audio 2 V3 Legend STOP *Mandatory STOP : Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY : Use caution to avoid risk of injury. CRITICAL PROCESS : Proceed with caution to ensure a quality installation. These points will be audited on a completed vehicle installation. GENERAL PROCESS : This highlights specific processes to ensure a quality installation. These points will be audited during the accessory installation. TOOLS & EQUIPMENT : This calls out the specific tools and equipment required for this process. Special Chemicals 3M Prep Solvent-70 Page 1 of 28 Pages
A. Vehicle Disassembly 1. Disconnect the negative battery cable. (Fig. A1) i. Cover the fender before starting. 10 mm Wrench Battery Negative Battery Cable Be careful not to touch the positive battery cable. Fig. A1 2. Remove the driver side step cover. (Fig. A2) i. Protect the seat and floor before starting. Nylon Panel Removal Tool Phillips Screwdriver Screw (x4) Remove the four screws securing the cover. Step Cover i Do not scratch the cover. Fig. A2 Nylon Panel Removal Tool 3. Remove the driver side cowl cover. (Fig. A3) i. Do not scratch the cover. 4. Remove the hood release lever. (Fig. A4) i. Remove the two screws securing the lever to the lower dash cover. Remove the cable from the lever. 5. Remove the lower dash cover. (Fig. A4) Phillips Screwdriver, 10mm Socket Screw Cowl Cover Bolt (x3) Fig. A3 i. Remove the four bolts and one screw securing the cover. Lower Dash Cover Bolt Do not scratch the cover. Screw (x2) Fig. A4 Page 2 of 28 Pages
6. Prepare a blanket, then place the blanket over the front edge of the center console. (Fig. A5) Protective Sheet Fig. A5 7. Loosen the bracket cover, but do not remove the cover. (Fig A6) i. Remove the two clips securing the bracket cover. Do not scratch the cover. i Do not bend the cover. Clip Bracket Cover Clip Fig. A6 B. Piezo Buzzer Installation 1. Remove and save the three bolts securing R/B No. 2 to the body in the engine room. (Fig. B1) 10 mm Socket, Socket Extension R/B No. 2 Bolt (Existing) Bolt (Existing) Fig. B1 2. Locate the vehicle harness gray 2P connector, then remove and discard the black cap. (Fig. B2) i. Locate the 2P connector between the R/B No.2 and the body. Pull the connector toward the battery to remove the cap and make the connection. Battery Cap (Remove) Vehicle Harness 2P (Gray) Fig. B2 Page 3 of 28 Pages
3. Plug in the Piezo Buzzer s gray 2P connector into the vehicle harness' gray 2P connector. (Fig. B3) 4. Secure the Piezo Buzzer to the vehicle s harness with one large strip of foam tape, then secure the Piezo Buzzer to the vehicle s harness with one large wire tie. (Fig. B3) i. Do not cover the opening of the Buzzer with the foam tape. Clip the wire tie. Side Cutter Large Wire Tie Vehicle Harness 2P (Gray) Piezo Buzzer s 2P (Gray) Large Foam Tape Fig. B3 Side Cutter 5. Bundle the extra length of the Piezo Buzzer s harness to the vehicle s harness with one large wire tie. (Fig. B4) i. Clip the wire tie. Large Wire Tie Piezo Buzzer s Harness Piezo Buzzer Fig. B4 C. V3 Harness Installation 1. Locate and disconnect the white 12P connector from the driver s side cowl area. (Fig. C1) i. Do not pull on the wires; pull on the connector. Vehicle Harness 12P (White) Fig. C1 Page 4 of 28 Pages
2. Plug in the V3 harness white 12P connector into the vehicle s white 12P connector and the driver s side connector block. (Fig. C2) Vehicle Harness 12P (White) V3 Harness 12P (White) V3 Harness 12P (White) Fig. C2 3. Wrap the white 12P connectors with one large strip of foam tape. (Fig. C3) Large Foam Tape Vehicle Harness 12P (White) V3 Harness 12P (White) Fig. C3 D. ECU Preparation and Installation 1. Turn the adjustment screw on the V3 ECU to the "5" position. (Fig. D1) Small Flat Blade Screwdriver V3 ECU GBS Setting 5 6 7 4 8 3 9 2 10 1 11 4 3 2 5 6 7 8 9 10 1 11 Fig. D1 Page 5 of 28 Pages
2. Plug in the V3 harness ECU connectors to the V3 ECU. (Fig. D2) EXAMPLE V3 ECU V3 ECU Connectors (8P, 12P, 22P) Fig. D2 3. Using 3M Prep Solvent -70, clean the area indicated on the driver s side cowl area. (Fig. D3) 4. Remove the backing sheet, and attach the butyl tape near the driver side cowl area as shown. (Fig D3) i. Do not touch the adhesive surface of the butyl tape. Butyl Tape Fig. D3 5. Remove the backing sheet, and attach the V3 ECU as shown. (Fig. D4) i. Do not touch the adhesive surface of the butyl tape. Press the V3 ECU to the driver side cowl area firmly. V3 ECU Page 6 of 28 Pages Fig. D4
6. Secure the V3 ECU to the driver s side cowl area with one extra large wire tie as shown. (Fig. D5) i. Clip the wire tie. Side Cutter Extra Large Wire Tie V3 Harness V3 ECU V3 Harness 6P (White) Fig. D5 7. Attach two large foam tapes to the surface of the V3 ECU. (Fig. D6) V3 ECU Large Foam Tape (x2) Fig. D6 E. V3 Harness Installation (Continued) 1. Place the white 12P connector into the hole of driver side connector block area. (Fig. E1) 12P Connector Fig. E1 Page 7 of 28 Pages
2. Locate the white 6P connector from the driver side cowl area. (Fig. E2) V3 ECU 3. Plug in the V3 harness white 6P connector into the vehicle s 6P connector. (Fig. E2) V3 Harness Vehicle Harness 6P (White) V3 Harness 6P (White) Fig. E2 4. Wrap the white 6P connector with one small strip of foam tape. (Fig. E3) V3 Harness 6P Small Foam Tape Fig. E3 5. Route the V3 harness up toward the Instrument Panel J/B, then secure it to the vehicle s harness with two medium wire ties. (Fig E4) i. Clip the wire ties. Side Cutter V3 Harness Medium Wire Tie (x2) V3 ECU Fig. E4 Page 8 of 28 Pages
6. Locate and disconnect the white 22P connector from the Instrument Panel J/B. (Fig. E5) Instrument Panel J/B i. Do not pull on the wires; pull on the connector. Vehicle Harness 22P (White) Fig. E5 7. Plug in the V3 harness white 22P connector between the vehicle harness white 22P connector and the Instrument Panel J/B. (Fig. E6) Instrument Panel J/B V3 Harness 22P (White) Vehicle Harness 22P (White) V3 Harness V3 Harness 22P (White) Fig. E6 8. Secure the V3 harness to the Instrument Panel J/B with one large wire tie. (Fig. E7) i. Clip the wire tie. Side Cutter Instrument Panel J/B Large Wire Tie 22P Page 9 of 28 Pages V3 Harness Fig. E7
9. Attach the 22P connectors and the V3 harness to the Instrument Panel J/B with one small strip of foam tape. (Fig. E8) Instrument Panel J/B Small Foam Tape V3 Harness Fig. E8 10. Locate and disconnect the white 9P connector from the back side of Instrument Panel J/B. (Fig. E9) i. Do not pull on the wires; pull on the connector. Vehicle Harness 9P (White) Back side view of Instrument Panel J/B Instrument Panel J/B 9P (White) Fig. E9 11. Plug in the V3 harness white 9P connector between the vehicle harness white 9P connector from the back side of the Instrument Panel J/B. (Fig. E10) Instrument Panel J/B 9P V3 Harness 9P Fig. E10 Page 10 of 28 Pages
12. Route the V3 harness up toward the Instrument Panel J/B area, then secure the white 9P connector to the vehicle harness with one large wire tie. (Fig. E11) Side Cutter Instrument Panel J/B V3 Harness i. Clip the wire tie. 9P 9P Large Wire Tie Fig. E11 13. Route the V3 harness behind the heater duct, to the Instrument Panel J/B and steering column area, then secure it to the vehicle harness with one medium wire tie. (Fig. E12) i. Clip the wire tie. Side Cutter V3 Harness 3P (Gray) Medium Wire Tie V3 Harness V3 Harness 4P (White) V3 Harness 8P (White) Fig. E12 14. Locate and disconnect the gray 3P connector from near the back side of the Instrument Panel J/B. (Fig. E13) i. Do not pull on the wires; pull on the connector. Vehicle Harness 3P (Gray) Instrument Panel J/B Fig. E13 Page 11 of 28 Pages
15. Plug in the V3 harness gray 3P connectors into the vehicle s gray 3P connectors. (Fig. E14) V3 Harness 3P (Gray) Vehicle Harness 3P (Gray) Instrument Panel J/B V3 Harness 3P (Gray) Fig. E14 16. Locate and disconnect the white 8P connector from the ignition switch. (Fig. E15) Key Cylinder i. Do not pull on the wires; pull on the connector. Vehicle Harness 8P (White) Fig. E15 17. Plug in the V3 harness white 8P connector between the vehicle harness white 8P connector and ignition switch. (Fig. E16) V3 Harness 8P (White) Vehicle Harness 8P (White) V3 Harness Fig. E16 Page 12 of 28 Pages
18. Secure the V3 harness to the vehicle harness with one medium wire tie. (Fig. E17) i. Clip the wire tie. 19. Secure the V3 harness with the existing clip. (Fig. E17) Side Cutter Medium Wire Tie Existing Clip 8P V3 Harness Fig. E17 20. Secure the V3 harness fuse and V3 harness to the vehicle harness with one medium wire tie. (Fig. E18) i. Clip the wire tie. Side Cutter 8P 8P V3 Harness Vehicle Harness Fuse Medium Wire Tie Fig. E18 21. Route the V3 harness toward the center console area, then secure it to the vehicle harness with one medium wire tie. (Fig. E19) i. Clip the wire tie. Side Cutter V3 Harness V3 Harness 4P (White) Medium Wire Tie Fig. E19 Page 13 of 28 Pages
F. Status Monitor Installation 1. Remove and discard the knockout cover from the bracket cover. (Fig. F1) i. Do not scratch the cover. TOYOTA Do not bend the cover. 2. Install Status Monitor to the bracket cover. (Fig. F1) i. Do not scratch the cover. Bracket Cover Status Monitor Fig. F1 3. Plug in the V3 harness white 4P connector to the Status Monitor s white 4P connector. (Fig. F2) Bracket Cover Small Foam Tape V3 Harness 4P (White) 4. Wrap the white 4P connectors with one small strip of foam tape. (Fig. F2) Status Monitor Status Monitor s 4P (White) Protective Sheet Fig. F2 G. Warning Label Installation 1. Clean the inside surface of the front door windows. (Fig. G1) 2. Place the warning label on the inside surface of the front door window as shown. (Fig. G1) i. Use a piece of clear adhesive tape to lift the labels off of their protective backing sheet. Warning Label 10mm Do not touch the adhesive surface of the warning labels. Fig. G1 Page 14 of 28 Pages
H. Completing the Installation 1. Complete the reassembly of the vehicle. i. Reconnect any disconnected connectors. Verify the panels fit together properly with no uneven gaps between them. 2. Clean up and remove any trash. 3. Reconnect the vehicle's negative battery cable. (Fig. H1) i. Position the negative battery terminal at an angle of 45 to the battery as shown. Torque Wrench, 10mm Socket Battery 45 Negative Battery Cable Fig. H1 Tighten the nut with 3 ft lbs of torque. i Be careful to not touch the positive battery terminal. 4. Leave the owner s manual, warranty card, and remote controls in their protective bags and place in the glove box. Page 15 of 28 Pages
Section III - Functional Verifications Section III - Functional Verifications Check: Look for: Accessory Function Checks Press and release the remote control s lock button to start the system s arming process. Wait 30 seconds. Press and release the remote control s unlock button to disarm the system. Press and release the remote control s unlock button again within 3 seconds of disarming the system. Open and close the driver's door. Arm and disarm the system with the remote again, then wait thirty seconds. Press and release the remote control's unlock button again to stop the arming process. Open the driver's door, then press and release the remote control's lock button. Close the driver's door. Press and release the remote control's panic button to trigger the panic alarm. Press and release the remote control's panic button again to stop the panic alarm. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. The tail and marker lights flash once. The buzzer chirps once. All doors lock. The LED lights up. After 30 seconds, the LED starts flashing; the system is now armed. The tail and marker lights flash twice. The buzzer chirps twice. The interior lights turn on for thirty seconds. The driver's door unlocks. The LED stops flashing. The tail and marker lights flash twice. The buzzer chirps twice. All remaining doors unlock. The doors automatically relock. The system automatically starts the arming process. Refer to step #3. The buzzer sounds continuously for 5 seconds. The buzzer stops sounding. The horn sounds repeatedly. The interior lights turn on. The headlights flash repeatedly. The tail and marker lights flash repeatedly. The LED lights up. The horn stops sounding. All the lights stop flashing and/or turn off. Page 16 of 28 Pages
Section III - Functional Verifications Section III - Functional Verifications Check: Look For: Sit in the driver's seat and make sure all doors are closed. Insert the key into the ignition switch and turn it to "ON". Roll down all the windows. Turn the key back to "LOCK". Remove the key and exit the vehicle. Insert the key into the driver's door key cylinder and turn it toward the front of the vehicle to start the arming process. Wait 30 seconds. Reach inside and manually unlock the driver's door to trigger an alarm. Manually unlock the driver's door again and hold it unlocked, open the door, then sit in the driver's seat. Insert the key into the ignition switch and turn it to "START" to stop the alarm. Turn the key back to "LOCK", remove it, then exit the vehicle. 11. 12. 13. 14. 15. 16. 17. All doors lock. All doors unlock. All doors lock. The LED lights up. After 30 seconds, the LED starts flashing; the system is now armed. The driver's door automatically relocks. The horn sounds repeatedly. The interior lights turn on. The headlights flash repeatedly. The tail and marker lights flash repeatedly. The LED lights up. The driver's door lock attempts to lock repeatedly. The horn continues to sound repeatedly. The interior lights remain on. The headlights, tail lights and marker lights continue flashing. The LED remains on. The horn stops sounding. All the lights stop flashing and/or turn off. The LED turns off. The starter cranks and the engine starts. Page 17 of 28 Pages
Section III - Functional Verifications Section III - Functional Verifications Check: With the door open, press the lock switch on the door to lock the doors, then close the door to start the system's arming process. Wait 30 seconds. Reach inside and manually unlock the front passenger's door to trigger an alarm. Press and release the remote control's unlock button to stop the alarm. Press and release the remote control's lock button to start the system's arming process. For D-Cab "only", climb into the rear passenger area, then close the door. Press and release the remote control's lock button to start the system's arming process, then wait 30 seconds until the system is armed. Unlock and open one of the rear passenger doors to trigger an alarm. Repeat the above steps with the other rear passenger door (if equipped.) 18. 19. 20. 21. 22. 23. 24. 25. Look For: Tail and maker lights flash once. The buzzer chirps once. All doors lock. The LED lights up. After 30 seconds, the LED starts flashing; the system is now armed. The front passenger's door automatically relocks. The horn sounds repeatedly. The interior lights turn on. The headlights flash repeatedly. The tail and marker lights flash repeatedly. The LED lights up. The horn stops sounding All lights stop flashing and/or turn off. The LED turns off. Refer to step #18. Same as step #1 and #2. Refer to #9. Refer to step #23 and #24. Roll up all windows, remove the key and exit the vehicle. Page 18 of 28 Pages
Section III - Functional Verifications Section III - Functional Verifications Check: Press and release the remote control's lock button to start the arming process. Wait 30 seconds. Perform the following check in a temperature controlled environment. Pull the plunger of the striker tool all the way out to tap the center of the driver's door window again to trigger an alarm. Insert the key into the driver's door key cylinder and turn it toward the back of the vehicle to stop the alarm. 26. 27. 28. 29. Look For: Refer to step #18. After 30 seconds, the LED starts flashing; the system is now armed. The horn sounds repeatedly. The headlights flash repeatedly. The tail and maker lights flash repeatedly. The LED lights up. NOTE: Adjust as necessary by increasing the GBS set ting to the next level if the alarm does not trigger during the functional verifications. NOTE: If you do not disarm the system, the alarm will last 20 seconds. It is not necessary to check the alarm duration. Refer to step #21. Page 19 of 28 Pages
Section III - Functional Verifications Section III - Functional Verifications Check: Look For: Vehicle Function Checks: Head Lights High Beams Turn Signal Lights Tail Lights Stop Lights Backup Lights Hazard Lights Marker Lights Dome/ Courtesy Lights Panel/ Switch Illumination Accessory Controls/ Illumination (if equipped) Key Sensor Buzzer Fog Lights (if equipped) Daytime Running Lights (if equipped) Trunk/ Tailgate/ Bed lights (if equipped) Glove Box Light (if equipped) Cruise Control Light (if equipped) Seat Belt Warning Light Air Bag ABS Light (if equipped) Lamp Failure Sensor (if equipped) Track/ Skid Control Light (if equipped) Functioning Head Lights Functioning High Beams Functioning Turn Signal Lights Functioning Tail Lights Functioning Stop Lights Functioning Backup Lights Functioning Hazard Lights Functioning Marker Lights Functioning Dome/ Courtesy Lights Functioning Controls/ Illumination Functioning Accessory Functioning Key Sensor Functioning Fog Lights Functioning DR Lights Functioning Lights Functioning Glove Box Light Functioning Cruise Control Light Functioning Seat belt Warning Light. If the warning light remains ON, it may indicate a system malfunction. Functioning Air Bag Warning Light. If the warning light remains ON, it may indicate a system malfunction. Functioning ABS Light. If warning light remains ON, it may indicate a system malfunction. Functioning Lamp Failure Light. If the warning light remains ON, it may indicate a system malfunction. Functional Track/ VSC Light. If the warning light remains ON, it may indicate a system malfunction. Page 20 of 28 Pages
Section III - Functional Verifications Section III - Functional Verifications Check: HVAC Power Locks (if equipped) Power Windows (if equipped) Power Seats (if equipped) Power Sunroof (if equipped) Horn Gauges Front Wiper/ Washer Rear Wiper/ Washer (if equipped) Clock (if equipped) Accessory Power Socket (if equipped) Starter Audio/ Video (if equipped) Power Sliding Door (if equipped) Convenience Memory Settings (if equipped) Heated Seats (if equipped) Massage Seats (if equipped) Rear Window Defogger (if equipped) Side Mirror Defogger (if equipped) Front Windshield Defogger (if equipped) Navigation System (if equipped) Look For: All HVAC Controls Function Functioning Power Locks Functioning Power Windows Functioning Power Seats Functioning Sunroof Functioning Horn Functioning Gauges Functioning Front Wiper/ Washer Functioning Rear Wiper/ Washer Functioning Clock Functioning Accessory Power Socket Functioning Starter Functioning Audio/ Video Functioning Power Sliding Door Functioning Convenience Memory Settings Functioning Heated Seats Functioning Massage Seats Functioning Rear Window Defogger Functioning Side Mirror Defogger Functioning Front Windshield Defogger Functioning Navigation System Page 21 of 28 Pages
Section IV - Installation Process/Audit Criteria Process A. Vehicle Disassembly Section IV: Audited during accessory installation Paragraph numbers refer to paragraph numbers in Section II Part Number: 08586-04810 1. Disconnect the negative battery cable. (Fig. A1) i. Cover the fender before starting. Process/Audit Criteria Audit Audited on completed vehicle installation Be careful not to touch the positive battery cable. 2. Remove the driver side step cover. (Fig. A2) i. Protect the seat and floor before starting. i Do not scratch the cover. 3. Remove the driver s cowl cover. (Fig. A3) i. Do not scratch the cover. 5. Remove the lower dash cover. (Fig. A4) Do not scratch the cover. 6. Prepare a blanket, then place the blanket over the front edge of the center console. (Fig. A5) 7. Loosen the bracket cover, but do not remove the cover. (Fig A6) i Do not scratch the cover. Do not bend the cover. B. Piezo Buzzer Installation 1. Remove and save the three bolts securing R/B No. 2 to the body in the engine room. (Fig. B1) 3. Plug in the Piezo Buzzer s gray 2P connector into the vehicle harness' gray 2P connector. (Fig. B2) Page 22 of 28 Pages
Section IV - Installation Process/Audit Criteria Process Section IV: Audited during accessory installation Paragraph numbers refer to paragraph numbers in Section II Process/Audit Criteria Audit Audited on completed vehicle installation 4. Secure the Piezo Buzzer to the vehicle s harness with one large strip of foam tape, then secure the Piezo Buzzer to the vehicle s harness with one large wire tie. (Fig. B3) i. Do not cover the opening of the Buzzer with the foam tape. 5. Bundle the extra length of the Piezo Buzzer s harness to the vehicle s harness with one large wire tie. (Fig. B4) C. V3 Harness Installation 1. Locate and disconnect the white 12P connector from the driver s side cowl area. (Fig. C1) i. Do not pull on the wires; pull on the connector. 2. Plug in the V3 harness white 12P connector into the vehicle s white 12P connector and the driver s side connector block. (Fig. C2) 3. Wrap the white 12P connectors with one large strip of foam tape. (Fig. C3) D. ECU Preparation and Installation 1. Turn the adjustment screw on the V3 ECU to the 5 position. (Fig. D1) 2. Plug in the V3 harness ECU connectors to the V3 ECU. (Fig. D2) Page 23 of 28 Pages
Section IV - Installation Process/Audit Criteria Process Section IV: Audited during accessory installation Paragraph numbers refer to paragraph numbers in Section II Process/Audit Criteria Audit Audited on completed vehicle installation 3. Using 3M Prep Solvent -70, clean the area indicated on the driver side cowl area. (Fig. D3) 4. Remove the backing sheet, and attach the butyl tape near the driver s side cowl area as shown. (Fig D3) i. Do not touch the adhesive surface of the butyl tape. 5. Remove the backing sheet, and attach the V3 ECU as shown. (Fig. D4) i. Do not touch the adhesive surface of the butyl tape. Press the V3 ECU to the driver side cowl area firmly. 6. Secure the V3 ECU to the driver s side cowl area with one extra large wire tie as shown. (Fig. D5) i. Clip the wire tie. 7. Attach two large foam tapes to the surface of the V3 ECU. (Fig. D6) E. V3 Harness Installation (Continued) 1. Place the white 12P connector into the hole of driver s side connector block area. (Fig. E1) 3. Plug in the V3 harness white 6P connector into the vehicle s 6P connector. (Fig. E2) 4. Wrap the white 6P connector with one small strip of foam tape. (Fig. E3) Page 24 of 28 Pages
Section IV - Installation Process/Audit Criteria Process Section IV: Audited during accessory installation Paragraph numbers refer to paragraph numbers in Section II Process/Audit Criteria Audit Audited on completed vehicle installation 5. Route the V3 harness up toward the Instrument Panel J/B, then secure it to the vehicle s harness with two medium wire ties. (Fig E4) 6. Locate and disconnect the white 22P connector from the Instrument Panel J/B. (Fig. E5) i. Do not pull on the wires; pull on the connector. 7. Plug in the V3 harness white 22P connector between the vehicle harness white 22P connector and the Instrument Panel J/B. (Fig. E6) 8. Secure the V3 harness to the Instrument Panel J/B with one large wire tie. (Fig. E7) 9. Attach the 22P connectors and the V3 harness to the Instrument Panel J/B with one small strip of foam tape. (Fig. E8) 10. Locate and disconnect the white 9P connector from the back side of Instrument Panel J/B. (Fig. E9) i. Do not pull on the wires; pull on the connector. 11. Plug in the V3 harness white 9P connector between the vehicle harness white 9P connector from the back side of the Instrument Panel J/B. (Fig. E10) 12. Route the V3 harness up toward the Instrument Panel J/B area, then secure the white 9P connector to the vehicle harness with one large wire tie. (Fig. E11) Page 25 of 28 Pages
Section IV - Installation Process/Audit Criteria Process Section IV: Audited during accessory installation Paragraph numbers refer to paragraph numbers in Section II Process/Audit Criteria Audit Audited on completed vehicle installation 13. Route the V3 harness behind the heater duct, to the Instrument Panel J/B and steering column area, then secure it to the vehicle harness with one medium wire tie. (Fig. E12) 14. Locate and disconnect the gray 3P connector from near the back side of the Instrument Panel J/B. (Fig. E13) i. Do not pull on the wires; pull on the connector. 15. Plug in the V3 harness gray 3P connectors into the vehicle s gray 3P connectors. (Fig. E14) 16. Locate and disconnect the white 8P connector from the ignition switch. (Fig. E15) i. Do not pull on the wires; pull on the connector. 17. Plug in the V3 harness white 8P connector between the vehicle harness white 8P connector and ignition switch. (Fig. E16) 18. Secure the V3 harness to the vehicle harness with one medium wire tie. (Fig. E17) 20. Secure the V3 harness fuse and V3 harness to the vehicle harness with one medium wire tie. (Fig. E18) 21. Route the V3 harness toward the center console area, then secure it to the vehicle harness with one medium wire tie. (Fig. E19) Page 26 of 28 Pages
Section IV - Installation Process/Audit Criteria Process Section IV: Audited during accessory installation Paragraph numbers refer to paragraph numbers in Section II Process/Audit Criteria Audit Audited on completed vehicle installation F. Status Monitor Installation 1. Remove and discard the knockout cover from the bracket cover. (Fig. F1) i. Do not scratch the cover. Do not bend the cover. 2. Install Status Monitor to the bracket cover. (Fig. F1) i. Do not scratch the cover. 3. Plug in the V3 harness white 4P connector to the Status Monitor s white 4P connector. (Fig. F2) 4. Wrap the white 4P connectors with one small strip of foam tape. (Fig. F2) G. Warning Label Installation 1. Clean the inside surface of the front door windows. (Fig. G1) 2. Place the warning label on the inside surface of the front door windows as shown. (Fig. G1) i. Use a piece of clear adhesive tape to lift the labels off of their protective backing sheet. Do not touch the adhesive surface of the warning labels. Page 27 of 28 Pages
Section IV - Installation Process/Audit Criteria Process Section IV: Audited during accessory installation Paragraph numbers refer to paragraph numbers in Section II Process/Audit Criteria Audit Audited on completed vehicle installation H. Completing the Installation 1. Complete the reassembly of the vehicle. i. Reconnect any disconnected connectors. Verify the panels fit together properly with no uneven gaps between them. 3. Reconnect the vehicle's negative battery cable. (Fig. H1) i. Position the negative battery terminal at an angle of 45 to the battery as shown. 3. Tighten the nut with 3 ft lbs of torque. i Be careful to not touch the positive battery terminal. 4. Leave the owner s manual, warranty card, and remote controls in their protective bags and place in the glove box. Page 28 of 28 Pages