Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-493 RETURN TO MAIN INDEX PARTS LIST FOR Red-D-Arc GX 300 P-493
ILLUSTRATION OF SUB-ASSEMBLIES 7 4 6 5 3 2 09-2-2004
Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-493-A. RED-D-ARC GX300 For Codes: 20, 274 & 425 P-493-A. Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. 20 (Kohler) Optional Equipment Miscellaneous Items Case Front Assembly P-493-B. P-493-B.2 P-493-C RETURN TO MAIN INDEX 274 2 2 (Kohler) 425 2 2 2 2 (Kohler) 2 Control Panel Assembly P-493-D 3 Base/Fuel Tank/Battery Assembly P-493-E 4 Engine Assembly P-493-F -07-2006 5 Blower Baffle Assembly P-493-G 6 Stator/Rotor Assembly P-493-H 7 Covers & Case Back Assembly P-493-J
P-493-B. DESCRIPTION OPTIONAL EQUIPMENT LISTING Miscellaneous Options Available for your machine are listed below:...................................................................part NUMBER Accessory Package................................................Order K703 Spark Arrestor.....................................................Order K898- Canvas Cover.....................................................Order K886-2 Aux. Power Plug Kit (20 Amp).........................................Order K802N Aux. Power Plug Kit (5 Amp).........................................Order K802R 4-Wire Grounding Plug..............................................Order T253-9 Undercarriage (All Terrain)...........................................Order K737- Undercarriage (Factory).............................................Order K770- Cable Carrier Kit...................................................Order K739- Single Cylinder Holder..............................................Order K745- Small Welder Trailer, Heavy Duty......................................Order K957- Rotor Pulling Kit (Available to Field Service Shops Only).....................Order S20788 Roll Cage.......................................................Order K788- Full KVA Adapter Kit................................................Order K86- P-493-B. # Indicates a change this printing. 8-26-2003
P-493-B.2 # Indicates a change this printing. Harness Assembly Plug & Lead Assembly Plug & Lead Assembly Rotary Switch Wiring Diagram Plug & Lead Assembly MISCELLANEOUS ITEMS FOR CODE 037 (THESE ITEMS ARE NOT ILLUSTRATED) Use only the parts marked x in the column under the heading number called for in the model index page. G4468 M9685-3 M9685-6 S6670-0 G4570 S8250-889 X X X X X X P-493-B.2 DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9-07-2006
P-493-C P-493-C Case Front Assembly 5 4 9A 7 8 9B 6A 2A 2B 7A 7B 4 3 5 6 8 9C 6C 6B 20D 20C 20A 20B 2C 2A 2B 2 3B 3A 3C 0 05-20-2005
P-493-C. P-493-C. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Case Front G3860-5 Case Front G3860-9 X 2A Connector Cap S7062-3 2B Self Tapping Screw S8025-96 4 X X 3A Output Terminal Asbly, Includes: (/2 Per Asbly) T466-9 X 3B Output Stud Nut T3960 X 3C /2-3 x.75 HHCS CF000344 X 3D Self Tapping Screw (Not Shown) S8025-9 4 X X 3E Shunt & Lead Assembly S24097-3 4 Receptacle Cover M886 5 Receptacle Cover M96 6A Receptacle, Single S8907-2 6B Lock Washer T9695-3 4 X X 6C #8-32 HN CF000042 4 X X 7 Receptacle, Gasket S2088 X 8 Printed Cover M6996 X 9A Receptacle, Duplex S2440- X 9B Thread Forming Screw (Cutting) S9225-63 4 X X 9C Speed Nut, #0-24 T525-4 X X 0 Lock Nut T987- /4-20 HN CF00007 2 Rating Plate L82-5 2 Rating Plate L2790-3 X 3 Self Tapping Screw S8025-9 X 4 Circuit Breaker Decal S24672-2 5 Switch, Toggle, SPST (Remotely Controlled) T0800-38 6 Toggle Switch (Wire Feeder Voltmeter) T0800-39 7A Connector Cap S7062-6 7B Self Tapping Screw S8025-96 4 X X 8 Connector & Lead Assembly M9685-6 9 By-Pass Assembly (Not Shown) S24982 20A RF-Bypass Filter Assembly S24982 20B Flat Washer S9262-27 20C Lock Washer E06A- 20D #0-24 HN CF00000 2A Output Stud Cover M20007 2 X 2B Output Stud Cover Plate S25669 2 X 2C Thread Forming Screw S9225-68 4 X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9-07-2006
P-493-D P-493-D Control Panel Assembly 4 23 2A 26 2 3A 26 25 A 0 25 22 2B 27 29C 20B { 20A 8C 8B 8A B 6 7A 05-20-2005 5 2B 2A 5 4 9A9B 8B8C8D8E Below Code 250 8 9A 30B 9 7A Above Code 250 29B 30A 29A
P-493-D. P-493-D. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. A Top Bezel G3593 B Self Tapping Screw S24738-3 X X 2A Right Bezel G3594-2B Self Tapping Screw S24738- X 3A Left Bezel G3594-2 3B Self Tapping Screw (Not Shown) S24738- X 4 Choke Control S7525-2 5 Start Button S346-6 Hour Meter-Miniature S7475-3 7A Circuit Breaker - 50A, 250 VAC T2287-9 7B #0-32.375 RHS (Not Shown) CF0003 7C Lock Washer (Not Shown) E06A- 8 Circuit Breaker - 20A, 250 VAC, 50 VDC T2287-38 9 Circuit Breaker - 25A, 250 VAC, 24 VDC T2287-2 9A Circuit Breaker - 5A, 250 VAC, 50 VDC T2287-22 0 Knob T049- Nameplate G4576 2 O Ring T3483-7 4 Switch, Toggle (Idler) T0800-38 5 Switch, Toggle (Run/Stop) T0800-36 7A Electric Fuel Gauge S7585-7B Plug & Lead Assembly (Not Shown) S8250-889 8A Thread Forming Screw (Per Asbly) S9225-76 8B Lock Washer (Per Asbly) E06A- 8C Plain Washer (Per Asbly) S9262-27 X 8D Lock Washer (Per Asbly) T9695-8E /4-20 HN (Per Asbly) CF00007 9A Potentiometer (0K) T082-2 X 9B Potentiometer Spacer S8280 X 20A Catch Bracket S24659 20B Self Tapping Screw S8025-98 X 2A Door Welded Assembly L85-2B Rivet T2584-6 X 22 Procedure Decal M9452-4 23 Front Door Nameplate L45-25 Knob T049 X 26 O Ring T3483-7 X 27 Latch S2033 28 Rotary Switch (Not Shown) S6670-0 29A Circuit Breaker - 20A, 250 VAC, 50 VDC T2287-38 3 X 29B Circuit Breaker - 5A, 250 VAC, 50 VDC T2287-37 X 29C Sealing Boot S2206-2 4 X 30A Circuit Breaker - 50A, 2-Pole M20585 X 30B Circuit Breaker Cover Seal S249-2 X 30C Sems Screw (Not Shown) T0082-30 4 X 30D Lock Washer (Not Shown) T429-A 4 X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9-07-2006
P-493-E P-493-E Base/Fuel Tank/Battery Assembly 0C 0B 4H 4D 4G 4F 4E 2A 5K 4A 5L 5F 5A 5H { 8B 6B 8C 8A 6C 5G 5C 5D 5B 5J 5K 6D 6A 7 2B 8-26-2003
P-493-E. P-493-E. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Base G3870-2A Engine Cross Support L47 2B Thread Forming Screw (Cutting) S9225-68 8 X 4 Fuel Tank & Assembly, Includes: L264-4A Fuel Tank NSS 4B Fuel Sender (Not Shown) M20302 4D Fuel Pick-Up Tube Assembly S9565-4 4E Rubber Plug S9563 4F Fuel Cap S2054 4G Hose Clamp T3777-7 4H Flex Tube T0642-88 5 Rectifier, Choke, Stator Support Asbly, Includes: L35-3 5A Stator Support Bracket L00 5B Choke Asbly M946 5C 5/6-8 x 2.75 HHCS CF000073 3 X 5D Lock Washer E06A-4 3 X 5E 5/6-8 HN (Not Shown) CF000029 3 X 5F Three Phase Rectifier Assembly L32-2 5G Lock Washer E06A-4 5H Rubber Mounting S24344 5J 3/8-6 x 2.50 HHB CF00096 5K Plain Washer S9262-3 6 X 5L 3/8-6 HN CF000067 4 X 6A Battery Bracket S2208 6B Carriage Bolt T827-45 6C Lock Washer E06A-2 6D /4-20 HN CF00007 7 2 Volt Storage Battery M9399-3 8A Battery Tray L0955-8B Thread Forming Screw (Cutting) S9225-68 8C Support M6528 9A Battery Cable (Neg.) (Not Shown) S8070-28 9B Battery Cable (Pos.) (Not Shown) S8070-0B Cross Mounting Bracket G4003-0C Thread Forming Screw S9225-68 Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9 NSS - Not Sold Separately -07-2006
P-493-F Engine Assembly 2 2A Supplied with Engine D P-493-F C A C B 8-26-2003
P-493-F. P-493-F. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Engine - Kohler 22 HP M959 Engine - Kohler 23 HP M2300 X A Rubber Mounting S24344 X B 3/8-6 x 3.00 HHCS CF000039 X C Plain Washer S9262-3 6 X X D Lock Washer E06A-6 X E Plain Washer (Not Shown) S9262-20 X F 3/8-6 HN (Not Shown) CF000067 X 2 Muffler Assembly G3574-4 2A Exhaust Gasket (Supplied w/engine) M6999- X 2B Hex Flange Nut M8 X 2.0 (Not Shown) NSS X 4 Oil Drain Valve (Not Shown) S24662 5A Outlet Pipe (Not Shown) M6980-5B Spark Arrestor Clamp (Not Shown) S20462 6 Engine Seal (Not Shown) S2245-7 Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9 NSS - Not Sold Separately -07-2006
P-493-G P-493-G Blower Baffle Assembly J K F 8F H B A E 7B D 5B 5D 5C 7A 8C 8E 8D 6 8A 3C G 7 2 6A 3E 3D 0 4 9B C 8 9A 3B 3A 5A 5E 8B 5 3 6D 6C 6B 09-2-2004
P-493-G. P-493-G. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9 Blower Baffle Assembly NSS Baffle G3862-2 Warning Decal T3086-63 3 Baffle S24624 4 Heat Sink Holder S2268 3 X 5 Thread Forming Screw (Cutting) S9225-7 3 X 6A Thread Forming Screw Cutting) S9225-7 3 X 6B Plain Washer S9262-98 3 X 6C Lock Washer E06A-2 3 X 6D /4-20 Hex Nut CF00007 3 X 7A Weld Control PC Board Assembly G407-[ ] 7B Self Tapping Screw S8025-00 4 X 8 Chopper Heatsink Assembly L845-[ ] 9A Capacitor S3490-4 9B Capacitor Bracket L9250 0 Bushing T464- A Resistor S0404-22 B Heat Sink Holder S2268 C Thread Forming Screw (Cutting) S9225-7 D Plain Washer S9262-98 E Lockwasher E06A-2 F /4-20HN-427 CF00007 G #0-24 X 7.50 RHS CF0009 H Plain Washer S9262-27 J Lock Washer E06A- K #0-24 HN CF00000 3A Diode Bridge, 35A, 400V, FW PH T3637-3B #0-24x.75 RHS (Not Shown) CF000072 3C #0-24 Hex Nut (Not Shown) CF00000 3D Lock Washer (Not Shown) E06-A- 3E #0 Washer, Plain (Not Shown) S9262-27 5A Thread Forming Screw S9225-76 5B Plain Washer S9262-27 5C Hex Nut CF00000 5D Lock Washer E06A- 5E Lock Washer T9695-6 Grommet S8543-5 7 Thread Forming Screw (Cutting) S9225-68 8A Resistor S0404-99 8B #0-24 x 3 RHS CF000009 8C Insulating Washer T4479-A 8D Plain Washer S9262-27 8E Washer #0 Lock E06A- 8F #0-24 Hex Nut CF00000 Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates. NSS - Not Sold Separately 8-26-2003
P-493-H P-493-H Stator/Rotor Assembly 5B 5A 5D D E C B 5E 6D 6A 6C 5F 5C 7 6C 6C 6B } F 8 4B 7A 7B 7C 4A 8A A 3 0 2 8-26-2003 9
P-493-H. P-493-H. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Rotor & Shaft Assembly L086-2 A Bearing M9300-85 B Special Hex Head Bolt T4843-6 C Plain Washer S9262-49 D Blower L9033 E Tolerance Ring S8044-9 F Centering Washer S200-3 4A Upper Firewall G3849 4B Bushing T2380-3 X 5A Brush & Brush Holder Assembly, Includes: M658 Brush Holder Cartridge G24 Brush Assembly S9480 Brush Clip S9475 Compression Spring T862-44 Brush S9474 5B Brush Holder Bracket M8336 5C Self Tapping Screw S8025-9 5D /4-20 x.75 HHCS CF00004 5E Lock Washer E06A-2 5F /4-0 HN CF00007 6A Rubber Mounting S24344 6B 3/8-6 x 2.50 HHB CF00096 6C Plain Washer S9262-3 6 X 6D 3/8-6 HN CF000067 4 X 7 Stator Frame Assembly G354-6 7A 3/8-6 HN CF000067 7B Lock Washer E06A-6 7C Plain Washer S9262-20 8 Solenoid Assembly S20752 8A Self Tapping Screw S8025-9 3 X 9 Pull Wire S20848 9A Bracket (Not Shown) S277 9B Bushing, Linkage Retaining (Not Shown) S205 0 Spring T6778 Plunger S2020 2 Plain Washer S9262-98 3 /4-20 HJN T987- Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9-07-2006
P-493-J P-493-J Covers & Case Back Assembly 9B 9A 6 9F 9G 7 8 4B 3A 0 4A 9H 2B 5A 23A 2A 5 6B 6A 23 7 A 6C 5 3 2 8-26-2003
P-493-J. P-493-J. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. A Case Side - Right G350- B Thread Forming Screw (Cutting) (Not Shown) S9225-68 3 X X 2A Case Side - Left G35-2B Thread Forming Screw (Cutting) S9225-68 3 X X 3A Case Back G3865-3B Thread Forming Screw (Cutting) (Not Shown) S9225-68 4 X X 3C Fastener Button (Not Shown) T4659- X 4A Roof G3882-5 4B Thread Forming Screw (Cutting) S9225-68 6 X X 4C Door Bumper (Not Shown) T4882- X 5A Left Engine Cover L529-3 5B Thread Forming Screw (Cutting) (Not Shown) S9225-68 5C Speed Nut (Not Shown) T525-5 6A Right Engine Cover L528-6B Latch S24694 6C Hinge S24348 X 6E Rivet (Not Shown) T2584-9 8 X X 7 Fuel Trough L2084 8 Cover Seal S2934 9A Engine Top Cover Welded Assembly G354-9B Latch S24694 9D Door Bumper (Not Shown) T4882 X 9E Rivet (Not Shown) T2584-9 X 9F Thread Forming Screw S9225-36 X 9G Lock Washer E06A- X 9H #0-24 HN CF00000 X 0 Battery Caution Decal S785 Warning Label (Not Shown) M697 2 Fuel Warning Decal (Not Shown) T3086-08 3 Wiring Diagram G4386 5 Logo Decal G3399- X 6 Engine Decal S24323 6 Engine Decal S26884 X 7 Oil Drain Decal S24665 2 Hinge Assembly (Right Side) S24295- X 23 Airbox G3569-2 23A Engine Seal S2245-7 23B Thread Forming Screw (Cutting) (Not Shown) S9225-68 4 X X 24 Flex Tube (Not Shown) T0642-242 Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 2 3 4 5 6 7 8 9-07-2006
NOTES