VYTRAN Product Portfolio

VYTRAN Product Portfolio Industry s most comprehensive portfolio of precision fi ber splicing and glass processing equipment Strip Clean Cleave Splice and Glass Processing Recoat Test OPTICAL TECHNOLOGIES

www.amstechnologies.com CAS-4000 SERIES One Step Splice Fire Polish Low-Loss, High-Strength Splices High-Volume Manufacturing True Core Imaging E-Splice Compact, Semi-Automated Splicers for Standard and Specialty Fibers from 80 µm in Diameter Strip Clean Cleave Splice Recoat Test

CAS-4000 Series Compact, Semi-Automated Splicers The CAS-4000 Series is Vytran s newest family of splicers. Its individual models are the CAS-4100 and CAS-4100-P. These compact, semi-automated splicers produce high-strength, consistent splices quickly and efficiently. CAS systems feature a unique design, advanced imaging capabilities and our One Step Splice process software with its ultra-simple graphical user interface (GUI). CAS splicers maintain the full development capabilities of Vytran s high-precision splicing products, yet have been tailored for highvolume production, including three-shift manufacturing. CAS-4100-P is designed for use on polarization maintaining (PM) fibers. High Performance At the foundation of CAS-4000 systems is our proven filament fusion technology the industry s most reliable method for creating highstrength, low-loss splices. Probability www.amstechnologies.com 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 150 200 250 300 350 400 450 500 Splice Strength (kpsi) Typically > 200 kpsi (SMF-28 fibers, >96%) Typically < 0.02 db (SMF-28, Average 0.01 db) Compact and Efficient Design In both CAS-4100 and CAS-4100-P, all components, including the imaging system, computer and folding display, are embedded into the splicer to form a single unit ideal for use where space is at a premium. Ideal for Standard and Specialty Fibers CAS-4000 systems can be used to splice specialty fibers (doped, PM, ZBLAN, Chalcogenide, PCF) and fibers with diameters as small as 80 µm. They can also be used for many other applications, such as manufacturing end caps, thermal core expansion, splicing fiber lenses and more. Probability 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 0.005 0.01 0.015 0.02 0.025 0.03 Splice Loss (db) PCF to SMF-28 Splice (125/125 µm) Octagonal Yb-Doped Fiber Cleave and Splice to HI-1060-FLEX (125/125 µm) Grin Lens Splicing (125/130 µm) PM-NL 3 µm Hollow Core PCF to SMF-28 Splice Square Yb-Doped Fiber Cleave and Splice to HI-1060-FLEX (125/135 µm) Grin Lens Splicing (125/250 µm) Key Markets Fiber-based Fiber Laser Defense Medical Device Sensing Research Instrumentation and Aerospace and Development

www.amstechnologies.com CAS-4000 Series One Step Splice CAS splicers feature our unique One Step Splice process software a system designed to make splicing simple and user friendly. The GUI provides two modes of operation: In Operator mode an ultra-simple screen features a single splice button that initiates the splice process. In Development mode an intuitive and streamlined screen allows full process configuration and control. All splice-related information can be exported via an Ethernet port for statistical process control. End-View Imaging and Splice Loss Determination CAS splicers utilize True Core Imaging TM, a high-resolution imaging system that enables fast, accurate, inner-core alignment and splice loss calculation. Vytran has developed a proprietary algorithm that accurately calculates loss for splicing a variety of similar or dissimilar fiber types. CAS splicers also feature an End-View Imaging system for looking directly at the ends of the fibers prior to splicing. This is used in conjunction with high-resolution rotary positioners for the automated alignment of PM fibers through either image-based or active feedback control. End-View Imaging is also ideal for working with fiber laser gain fibers, which may have non-circular claddings or micro-structured cores. Patented Fire Polishing Vytran s fire polishing process increases splice strength through a rapid post-fusion heat treatment of the splice region. The process: removes or minimizes deposits, improving splice strength. provides core diffusion capabilities that can be used to adiabatically expand the mode field diameter of a fiber. enables low-loss splices between markedly dissimilar fibers. One Step Splice Operator Mode Development Mode Panda Tiger Bow-tie MM End Views - Different Fibers Filament Assembly Travel Fiber Filament Fire Polish

www.amstechnologies.com CAS-4000 Series Key Features / Benefits Unique, semi-automated tools for high-performance, high-volume splicing; complete with the industry s simplest user interface Fully integrated system Fast, precise positioning + image processing + application software Fully integrated 6.5 x 4.75 display One Step Splice GUI with two modes of operation Operator and Development Filament fusion Enables low-loss, highstrength splices High polarization extinction ratio for all fiber types True Core Imaging Automatic fiber inner core alignment Accurate splice loss estimation End-View Imaging Accurate alignment of PM and special shape fibers Facet testing of cleaved fibers Fire Polish Minimizes deposits and enhances splice strength Furnace travel of up to +/- 5 mm Fiber clips Accurate, easy to use and fast Compatible with Vytran PFC-400 cleaver Ethernet coupled with remote access for e-service Software upload Data upload and download PC control

Performance CAS-4100 CAS-4100-P Fiber Types (non-pm) MM, SM, PCF, LMA, circular, non-circular, silica, soft glass (call factory for your type) Fiber Types (PM) N/A Panda, Elliptical, Bow-Tie (call factory for your type) Fiber Cleave Length Nominally 10 mm - Adjustable from 5 mm to 15 mm (1) Cladding Diameter Range 80-250 μm Coating Diameter 100 μm-900 μm (2) Fusion Method Filament Temperature Range Filament Fusion Room temperature to > 2,500 C Typical Splice Loss 0.02 db (for SMF-28) 0.02 db (for Panda) Loss Estimation Included Included Typical Splice Strength (3) >250 kpsi (for SMF-28) >250 kpsi (for Panda) Strength Enhancement Yes - Fire Polish included Polarization Cross-Talk N/A Panda > 35 db, Others > 30 db Splice Return Loss Tapering Fiber Side Viewing >> 50 db Available for certain applications (contact factory) Side View core imaging - True Core Imaging Fiber End Viewing Optional Included for PM alignment and for fiber facet inspection Fiber Alignment Method Fiber Inspection and Measurement (4) GUI Core Diameter Cladding/Fiber Diameter End Face Inspection Cleave Angle Splice Loss Estimation Splice Files Splice Memory E-Splice (internet ready for volume manufacturing) Remote Data Access Remote Control Remote Inspection Remote Software Upgrade Fully automated One Step Splice Automatic measurement Automatic measurement Inspection via display Automatic measurement Automatic measurement One Step Splice in Operator Mode - Process Development Mode with password protection Built-in library of most common fibers - Very large library available (contact Vytran) >> than 10,000 Splices Ethernet Ethernet using ActiveX control Ethernet Ethernet Monitor Features High resolution full color (1024 x 768) Size (w/ folded down monitor) Weight Power Gas Supply www.amstechnologies.com CAS-4100/4100P Preliminary Performance 295 mm x 270 mm x 270 mm (width, depth, height) including all connectors and screw heads 23 lbs (13 kg) 100 to 240 VAC 50-60 Hz Ar grade 5.0 or higher (H2O impurities less than 4 ppm and O2 less than 5 ppm) Operating Temperature 15 to 35 C (1) Other lengths available - Call factory (2) Other diameters available - Call factory (3) Depending on stripping method (4) All measured data can be exported to database via Ethernet back connector table continued next page

www.amstechnologies.com CAS-4100/4100P Preliminary Performance cont. Performance CAS-4100 CAS-4100-P Furnace Z Movement Fiber Z Movement Fiber Z Resolution X-Y Fiber Positioning +/- 3 mm 10 mm 0.2 μm 0.02 μm Rotation Alignment N/A Fully Automated and Manual Rotation Drive Resolution N/A 0.02º Rotation Travel N/A 190º Key Applications Splicing Tapering Core Diffusion All fibers above Available for certain applications (contact factory) Included Asymetric Splicing Included (5) and Heating GRIN Lenses Included (5) Segmented Lenses Included (5) PCF Termination Included (5) Related Products Cleaver Recoater PFC-400 PTR-200 Series Accessories (Part #) Clip-165 (6) - PN: 055005900 125 µm to 210 µm coating size Clip-250 (6) - PN: 055005910 210 µm to 370 µm coating size Clip-400 (6) - PN: 055005920 370 µm to 540 µm coating size Other Sizes call factory Filament PN: F35-2520-N12-82-CAS fiber size 125 µm and under Filament PN: F35-5020-N22-82-CAS fiber size <125 to 250 µm Ordering Information (part #) CAS-4100 CAS-4100-P Accessories included (2) Clip-165, (2) Clip-250, (2) F35, (1) F50 (2) Clip-165, (2) Clip-250, (2) F35, (1) F50 Others Splice courses available (contact Vytran) Process optimization for all applications available (contact Vytran) (5) Call factory for your specific application (6) Coating diameter

LDC-400 LARGE DIAMETER CLEAVER Precision Cleaver for Standard, Large Diameter and Specialty Optical Fibers Strip Clean Cleave Splice Recoat Test

LDC-400 The LDC-400 is a versatile optical fiber cleaver that can be used to produce precise and consistent flat and angled cleaves on fibers ranging from 80 microns to 1.25 mm (coating up to 3 mm) in diameter. This tensionand-scribe system combines the well-proven precision diamond blade scribing technology used in Vytran s LDC-200 and LDC-200-G cleavers and FFS-2000 fusion splicing workstation with the tensioning capabilities of our linear proof tester products. By using the same tension-and-scribe method that works so well to cleave telecom fibers, the LDC-400 handles large specialty fibers, yielding flat, perpendicular cleaves with mirrorquality end-face finishes. The cleaver is fully automated with programmable cleave tension, rotation angle and scribe conditions, and includes special processes for cleaving photonic crystal fiber (PCF), highly stressed fibers, or capillary tubing. The LDC-400 can also be used to cleave many non-circular fibers typically used in fiber laser systems. It uses the same bottom v-groove inserts as our GPX and LFS systems, and through the use of a transfer clamp the cleaved fiber can be conveniently moved from the cleaver to the GPX/LFS system. The fact that the registration is maintained and programmable between the cleaver and splicer allows for easy fabrication of end-caps and mode field adaptors. Fiber inserts must be ordered separately based on the range of fiber sizes to be used. Key Markets Telecommunications Aerospace and Defense Fiber Laser Sensing Medical Research Options Angle Cleave The angle cleave option adds a rotary drive mechanism that can introduce a torsional component to the pre-scribe tension. This can be used to produce angle cleaves of up to 15 degrees, a common requirement for reducing back reflections at a cleaved end-face. Fiber Holding Block Inserts A series of individual fiber holding block inserts, or a full set, can be purchased for fiber sizes from 80 microns to 1.25 mm. PCF and Large Diameter cleave backstop This option is required to cleave photonic crystal fibers and very large diameter fibers. It enables a smoother cleave surface. 1 1 2 3 2 2 3 Fiber Types LDC-400 Basic Configuration Angle Cleave Option Micrometer Backstop Option SM, PM and MM fibers up to 800 µm in cladding diameter for flat cleaves SM, PM, and MM fibers up to 800 µm in cladding diameter for angle cleaves (up to 15 deg) Recommended for highly stressed fibers Recommended for highly stressed fibers PCF, PBF, SM, PM, MM fibers above 800 µm in cladding diameter, capillary tubes, non-circular fibers, and specialty devices (combiners, etc.) for flat cleaves For other fibers please contact Vytran.

LDC-400 Key Features / Benefits Internal Vacuum Ease of fiber loading and consistent fiber positioning Adjustable mechanical slide Enables precise control of cleave position Angle cleave option Precise and consistent angle cleaves Fiber holding blocks for accurate fiber positioning and clamping Results in highest fiber quality and process repeatability Tension-and-scribe method Low-angle and flat cleaves -- critical for high performance splicing Micrometer backstop option Allows low-tension PCF cleaves and large diameter fiber cleaves Precision controlled scribing process Repeatable, consistent and accurate cleaves Common fiber holding blocks with other Vytran tools For ease of use and maintaining fiber position registration during the cleaving and splicing processes Unique sub-critical cleave process Optimal technique for cleaving PCF and large diameter fibers Programmable cleave parameters Accommodates a wide range of fiber sizes (80µm to 1.25mm in diameter) and different types of conventional and specialty fibers, including circular, PM, non-circular fibers, PCF and capillary tubes Remote controlled tension, velocity, oscillation, scribe delay Handset controller gives user full control over the cleave process

Preliminary LDC-400 Specifications Overall Size Weight Power Ext. Supply Services Cleave Method Scribe Loading Rotation (optional) Max. Tension Buffer Sizes Cladding Sizes Insert sizes Compliances H: 5.0 (127mm), W: 10.25 (260mm), D: 5.0 (127mm) 10.0 lbs (4.5 kg) 12.5 VDC, 5A (provided by external power supply) 100-120 / 200-240 VAC, 4.5 / 2.2 A, 47-63 Hz Internal vacuum pump for fiber holding blocks Tension and scribe Diamond blade, stepper motor controlled Linear tension, stepper motor controlled 0.1 degree resolution, stepper motor controlled 5.5 kg, programmable 160 microns to 3.0 mm 80 microns to 1.25 mm Individual inserts and full set available for fiber from 80 micron to 1.25 mm CE - RoHS Related Products: GPX 3000 Series A multipurpose glass processing platform for creating splices, combiners, tapers, couplers and end-caps with optical fibers from 125 microns to 1.5 mm in diameter. LFS-4000 A filament fusion splicer for standard, large-diameter and specialty fibers. www.vytran.com 1400 Campus Drive West Morganville, NJ 07751 USA Tel: +1 732-972-2880 Fax: +1 732-972-4410 8 Kew Court Pynes, Hill Office Campus Rydon Lane Exeter EX2 5AZ UK Tel: +44 (0) 1392 445777 Fax: +44 (0) 1392 445009

LFS-4000 LARGE DIAMETER FIBER SPLICER Filament Fusion Splicer for Standard, Large Diameter and Specialty Optical Fibers Strip Clean Cleave Splice Recoat Test

LFS-4000 A Stand Alone Optical Fiber Splicer The LFS-4000 combines Vytran s unique filament fusion technology, a high degree of user process control, and simple manufacturing operation, making it ideal for volume fiber assembly production. Fully compatible with our GPX-3400 glass processor, the LFS-4000 inherits the years of development and library of applications that we have amassed using GPX-3400 systems. The LFS-4000 splices standard and specialty fibers up to 0.9 mm in diameter. It features the identical filament furnace assembly as the GPX-3400. This stable, high-temperature heat source allows maximum control of splice processing conditions. An embedded real time control system and powerful machine level macro programming language allow the user to develop unique event-driven routines for fast and flexible process development. All high-level system communication is done via a laptop graphical interface with two complementary screens one for product development that allows all system functionalities, and another streamlined screen that allows only basic operator interface for volume production. Splicing Splice standard and specialty fibers with diameters up to 0.9 mm. Standard - PM - Doped - PCF Dissimilar fibers - Off-center fibers LMA Fibers Key Applications Thermal Core Diffusion Mode Field Adapters Thermally diffuse the core dopants of a fiber, changing its waveguide characteristics. A controlled heat distribution profile along the fiber length enables adiabatic expansion of the mode field diameter. Fiber Termination Terminate all fibers (end caps, beam delivery fibers, lenses, etc.) Splicing Off-centered axis End cap PM fiber Probe Fiber lens Splicing up to Dissimilar fiber Dissimilar fiber PANDA Ball lens Custom probe 900 µm Vytran provides application development services. For other applications, please contact us. Key Markets Fiber-based Fiber Laser Defense Medical Device Sensing Research Instrumentation and Aerospace and Development

Filament Fusion Provides Repeatable, High-Quality Splices Vytran s filament fusion technology is a consistent and reliable method of making high-strength, low-loss splices. Under purge of an inert gas, a resistive heating element supplies the exact amount of thermal energy necessary for fiber fusion. The heating element s size, shape and power delivery can be changed to suit the application, easily scaling to very large diameter fibers. The filament furnace assembly can also be moved along the length of the fiber, making many specialty processing applications possible, such as post-splice fire polishing for strength enhancement. These highly controlled conditions, in combination with constant power control circuitry, ensure repeatable performance splice after splice. LFS-4000 Filament Fusion Technology for Precise and Consistent Splicing Fire Polishing Enhances Splice Strength Vytran s patented fire polishing process significantly increases splice strength through a rapid post-fusion heat treatment of the splice region. When a fusion splice is made, silica evaporates off of the hot center region of the splice and condenses on either side of the joint where the fiber is cooler. The condensed silica deposits act as a surface flaw, lowering splice strength. Our fire polishing process removes or minimizes the deposits, thereby improving splice strength. In addition, the fire polishing process provides core diffusion capabilities that can be used to adiabatically expand the mode field diameter of a fiber. Through this thermally expanded core (TEC) process, low-loss fusion splices can be achieved between markedly dissimilar fibers, such as those typically used in fiber laser applications. Key Features Stable heat source Consistent fusion splicing Consistent glass processing Immune to ambient variation Benefits Various fusion processes, splicing, couplers, end caps, etc. Wide thermal dynamic range Accommodates different fiber sizes (125 µm to > 900 µm in diameter) (a few 100 C to > 2500 C) Works for different types of fiber materials (silica glass, software glass, e.g. phosphate glass) that require different treatment temperatures Wide and uniform concentric heat zone High fusion power Stable and low loss fusion splicing Ideal for processing large fiber diameter Mini fusion environment with Argon assist Clean fiber fusion with negligible surface contamination Fire polish Different types of filament designs Ease of filament replacement Low splice loss High strength splicing High performance mode field adapting Provides robustness and flexibility for different applications Quick set-up for different applications and fast maintenance

LFS-4000 Complementary Product Suite for Development through Volume Production Splice Loss Estimation The LFS-4000 uses Vytran s True Core Imaging technology for precise fiber core alignment prior to splicing. Because this technology provides a clear view of the fiber s inner core, an accurate estimation of splice loss can be achieved based on an analysis of the completed splice. Vytran has developed a proprietary algorithm that accurately calculates loss for splicing a variety of similar or dissimilar single mode fiber types with a high correlation factor. End-View Imaging The LFS-4000 features a unique End-View Imaging system for looking directly at the ends of the fibers prior to splicing. This is used in conjunction with high-resolution rotary positioners for automated alignment of polarization maintaining (PM) fibers through either image-based or active feedback control. End-View Imaging is also a powerful tool when working with fiber laser gain fibers, which may have non-circular claddings or microstructured cores. Dual Screen Software Interface The PC-based laptop software features two complementary screens. The development screen allows users to access all of the unit s functionalities for full process optimization. The password-protected production screen allows only basic system operator interface for efficient volume manufacturing. LFS-4000 LDC-400 GPX-3400 PTR-200 A Complete Product Suite Vytran s LFS-4000, GPX-3400 glass processor, LDC-400 fiber cleaver, and PTR-200 fiber recoaters and proof testers make up a suite of complementary products. These tools facilitate early process development through volume manufacturing for applications such as splicing fiber assemblies and creating fused components and fiber terminations for fiber lasers, medical devices, sensing and aerospace, among others. Our LFS-4000, GPX-3400 and LDC-400 products share a fiber holding block to ensure mechanical fiber integrity. LFS and GPX systems also share common software and an application library to streamline processes from development to manufacturing.

LFS-4000 Key Features / Benefits Filament fusion technology High performance splices for fibers 125 µm to 900 µm Low-loss, high-strength splices Highly stable, consistent, and repeatable fusion process Uniform thermal treatment around the fiber Splice various specialty fibers, includ - ing PM fibers, non-circular cladding fibers or micro-structured fibers, and non-silica soft glass fibers True Core Imaging (Real-time imaging) Accurate splice loss estimation for SM fibers Automatic high-accuracy fiber core alignment Fire Polishing Post-splice fire polishing enhances splice strength and reduces loss Other applications Fabrication of mode field adapters, couplers (MM and SM) and end caps (with LDC-400 cleaver) Same fiber holding/transfer fixtures as GPX 3300/3400 Series and LDC-400 cleaver Full compatibility with the GPX 3300/3400 glass processors Library of Applications Shared application library with established GPX products End-View Imaging and high-resolution rotary positioners Automated splicing alignment for PM fibers, dissimilar fibers, off-centered fibers Dual screen software interface (development screen; production screen) Leverage all system functionalities in develop - ment mode for full process optimization Simplified, locked-in production screen for automated volume manufacturing process

LFS-4000 Specifications Size Weight Power Gas Supply Fusion Method Fiber Types Max. Filament Temperature Max. Fiber Cladding Diameter Furnace Z Movement Max. Fiber Z Movement 9.0 (W) x 12.5 (D) x 5.3 (H) (229 x 318 x 135 mm) 29 lbs (13 kg) External power supply unit, universal input: 90-260 VAC, 47-63 Hz, single phase LFS-4000 input: 12V and 48VDC 10A PC input: 115 or 230 VAC, 47-63 Hz, single phase Argon, Zero grade at 10 PSIG Filament PM, non-pm, PCF, LMA, circular, non-circular, silica, soft glass ~5600ºF (3100ºC) 0.9 mm 16 mm from home position 12 mm Z Movement Resolution 0.2 µm Alignment Method Fully Automated and Manual X-Y Fiber Positioning Resolution 0.02 µm Fiber Viewing Strength Enhancement Loss Estimation Rotation Alignment Side View Imaging (core) and End-View Imaging Fire Polish Yes Fully Automated and Manual Rotation Drive Resolution 0.02º Rotation Travel 190º Related Products: LDC-400 A fully automated precision cleaver for standard, large diameter and specialty optical fibers. GPX-3400 A multipurpose glass processing platform for creating splices, combiners, tapers, couplers and end caps with optical fibers from 125 microns to 1.5 mm in diameter. PTR-200 Series A family of manual to fully automated fiber recoaters and proof testers for high-volume optical fiber processing.

PTR-200 SERIES FIBER RECOATERS AND PROOF TESTERS A Complete Series of Products for Coating Restoration and Reliability Testing Strip Clean Cleave Splice Recoat Test

PTR-200 Series Vytran is the world s leading provider of optical fiber recoaters and proof testers. Various product configurations allow the customer to select among three types of recoat stations - manual, extended length manual, or automatic - and two types of proof test stations - rotary or linear. These stations can be ordered individually or in selected recoat/proof test combinations as listed in the Model Configuration Table. Protective Coating Restoration and Proof Testing/Tension Testing Vytran optical fiber recoaters restore the protective UV acrylate buffer coating to a stripped or fusion-spliced section of optical fiber. Because the recoat diameter and recoat material can be closely matched to the original fiber, the recoated section of fiber is smooth and flexible, and can be handled or coiled just like the original fiber. When used in conjunction with a proof test qualification, recoating offers significant packaging and reliability advantages over standard heat shrink protection sleeves. Split quartz mold with fiber All Vytran recoaters use split quartz mold plates, which, when closed together, form a circular mold cavity around the exposed section of fiber. A volumetric dispensing pump automatically injects a pre-programmed amount of recoat material into the mold cavity, which is then cured by exposure to ultraviolet (UV) light. Special optical coatings on the surfaces of the mold plates prevent any recoat material that migrates between the plates from curing and forming a flash on the finished recoat. Split quartz mold Proof Testing Key Markets Recoated fiber Vytran optical fiber proof testers apply a set load at a controlled rate to an optical fiber or fusion splice. The load can be taken up to a pre-determined level and released - proof test mode - or it can be taken up to the breaking strength of the fiber - tension test mode. The peak tension is recorded and can be displayed in units of tension (pounds, kilograms or Newtons) or stress (kpsi or GPa). By selecting a proof test level approximately three times higher than the applied service load on the fiber or fusion splice, the long-term reliability of the fiber can be assured. Optical Fiber Laser Defense Medical Device Sensing Research Communication and Aerospace and Development

Manual Recoat The manual recoat mold has a hinged top that is opened and closed by hand. Recoat material is injected into the mold cavity via a cross channel in the mold top plate. The manual mold is well suited for R&D applications, lowvolume requirements, or if the mold size or process must be changed frequently. PTR-200 Series Automatic Recoat The automatic recoat mold uses a pneumatic gripper assembly to automatically open and close the mold plates in a front-to-back direction.this allows direct injection of the recoat material into the mold cavity without any excess material to clean after every recoat. Once the fiber is positioned in the fiber holding blocks, the entire recoat process is performed automatically. Continuous, fully automatic operation makes this an ideal system for highvolume fiber processing. PTR-200-MRC PTR-200-ARL Proof Testers The linear optical fiber proof tester is intended for production proof testing of up to 20 Newtons (235 kpsi for a 125 micron fiber). The linear proof tester can be combined with either the manual or automatic recoater. This makes the linear proof tester well suited for highvolume production processing. The rotary optical fiber proof tester/tension tester features Vytran s rotating mandrel design. To proof or tension test a fiber, the section of fiber to be tested is located between two mandrels. A load is automatically applied to the fiber by the rotation of the right-side mandrel. The rotary proof tester is ideal for process qualification where high proof test/ tension test levels are required. PTR-200-RPT

PTR-200 Series Key Features / Benefits Manual, automatic, extended-length recoaters Products for R&D to high-volume manufacturing Smooth, flexible recoats Enable high packaging density Pre-programmed volumetric dispensing With auto injection Ideal for high-volume operation Linear and rotary proof testers Choice of products to suit testing needs Mini controller Locked-in recipes for simple, repeatable processes High-precision fiber holding block Quartz mold plate >10K recoats per mold Durable recoat finish Handset control interface Easy to use, intuitive Unit control buttons for recoat and proof test Model Manual Fiber Automatic FIber Automatic Recoat Rotary Proof Linear Proof Configurations Recoating Recoating Injection Testing Testing MRC* XLR** MRL* MRR* ARC* ARL* RPT LPT *Maximum recoat length is two inches (50 mm) * *Maximum recoat length is four inches (100 mm) The standard control interface for all models is via RS-232, allowing easy integration into existing manufacturing software. Vytran also offers additional control/display interface options, including a minicontroller display, which provides system status only. The mini-display is a common option for repetitive production applications where the operator does not need to change process parameters.

General Dimensions ARC, ARL, LPT, MRC, MRL, RPT, XLR MRR Control Panel External Power Supply Electrical Requirements Base Module Control Panel External Power Supply Supply Requirements ARC ARC, ARL Interface Base Module Recoating PTR-200 Series Specifications H: 5.0 (127 mm), W: 10.25 (260 mm), D: 5.0 (127 mm) H: 5.0 (127 mm), W: 10.25 (260 mm), D: 7.0 (178 mm) H: 5.0 (127 mm), W: 8.0 (203 mm), D: 1.0 (25 mm) H: 2.4 (60 mm), W: 4.1 (105 mm), D: 12.5 (320 mm) 12.5 VDC, 13A (Provided by external power supply) 12.5 VDC, 500 ma (Provided from base module) Voltage: 100-120 / 200-240 VAC Current: 4.5 / 2.2A Frequency: 47-63 Hz Vacuum for fiber holding blocks (external vacuum pump provided) 80-120 psi dry compressed air or gas for pneumatic gripper RS-232 Serial Communication Recoating Manual Automatic Models MRC, XLR, MRR ARC, ARL Recoat Mold Quartz Quartz Recoat Diameter Maximum Recoat Length Recoat Material UV Source 260 µm std. for nominal 250 µm fiber. 280 µm std. for nominal 250 µm fiber. Custom sizes from 200 µm and up. Custom sizes are available. 2 (50 mm) for MRC, MRR 2 (50 mm) for ARC, ARL 4 (100 mm) for XLR UV Curable Acrylate. DSM 950-200 UV Curable Acrylate. DSM 950-200 recommended. recommended. Four 10W halogen lamps for MRC Eight 10W halogen lamps for XLR 32 UV LEDs Recoat Injection Automatic, direct from 1 oz. bottle Automatic, direct from 1 oz. bottle Recoat Volume Programmable in microliters, 5 µl typical Programmable in microliters, 1.5 µl typical Recoat Inject Rate Programmable, up to 1.8 µl/s Programmable, up to 1.8 µl/s Inject/Lamp-on Delay Time Programmable, 5s typical Programmable, 5s typical Cure Time Programmable, 17s typical Programmable, 17s typical Mold Cleaning Requirement After every recoat Start-up and shut-down only Mold Open/Close Method Manual Automatic (pneumatic gripper) Total Cycle Time 60s typical 45s typical Proof Testing Proof Testing Rotary Linear Modules RPT, MRR LPT, MRL, ARL Load Application Rotating Mandrel Linear Fiber Clamp Mandrel Diameter 2 (51 mm) N/A Fiber Clamp Length N/A 1.5 (38 mm) Fiber Spacing 5 (127 mm) 2.9 (74 mm) Min. Fiber Length Req. 17 (432 mm) 6 (150 mm) Maximum Load 20 lbs, 9.1 kg 4.5 lbs, 2.1 kg >800 kpsi (5.5 Gpa) for 125 µm fiber 235 kpsi (1.6 Gpa) for 125 µm fiber Accuracy +/- 2% +/- 2% Ramp Rate Manual adjust up to 5 lbs/s (2.3 kg/s) Programmable, up to 5 lbs/s (2.3 kg/s) Hold Time N/A Programmable Display Units lbs, kg, N, kpsi, GPa lbs, kg, N, kpsi, GPa

PTR-200-PRL POLYIMIDE RECOATER High Temperature Recoat Protection and Linear Proof Testing Strip Clean Cleave Splice Recoat Test

PTR-200-PRL The PTR-200-PRL is a stand-alone optical fiber recoating system designed for the application of polyimide coatings. A drawing process applies the polyimide resin which is then thermally cured to form a hard, hightemperature recoat. A single layer application takes around 60 seconds and results in an approximate thickness of 3-10 µm per pass, depending on the coating material. Multiple layers can be applied for higher reliability and increased coating diameters. The resulting recoat has mechanical and thermal properties similar to the original polyimide-coated fiber. Fully Automated Process The section of fiber to be recoated is located between two fiber holding blocks. Once the recoat process is initiated, the polyimide resin is automatically pumped to a drawing head via a volumetric pump. The drawing head, which consists of dual dies and dual heaters, automatically makes the user-specified number of passes along the section of fiber. Each pass applies a coating of resin, followed by a low-temperature bake to remove volatiles and then a high-temperature bake to imidize and harden the coating. The integral linear proof tester ensures that proper tension is applied to the fiber during the recoating process and allows for proof testing of the recoated section of fiber. Specifications Overall Size H: 5.0 (127 mm), W: 10.25 (260 mm), D: 7.0 (178 mm) Weight 14.0 lbs (6.4 kg) Power 48 VDC, 10A (provided by external power supply) Gas Supply 80-120 psi, dry compressed air or gas supply Vacuum Supply External vacuum pump provided Recoating Recoat Material Thermal cure polyimide Recoat Dies Standard size for 125 micron fiber with 155 micron coating (other sizes available) Recoat Diameter Programmable based on number of layers (approx 3-10 µm per layer, depending on coating material) Recoat Length 50 mm max Thermal Source Dual filament heaters Recoat Injection Automatic direct from 1 oz. bottle Total Cycle Time 2-7 minutes, depending on number of layers Proof Testing Load Application Linear fiber clamp Clamp Length 1.5 (38 mm) Clamp Spacing 3.7 (94 mm) Max. Load 4.5 lbs, 2.1 kg, 235 kpsi (1.6 GPa) for 125 micron fiber Accuracy +/- 2% Ramp Rate Programmable, up to 5 lbs/s (2.3 kg/s) Hold Time Programmable

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