Parts Manual Transfer Switch 00/00/600 Amps OTPCC (Spec A) English Original Instructions -20 962 0229 (Issue )
This catalog covers models produced under the Cummins /Onan and Cummins Power Generation brand names. To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Cummins Power Generation nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-
Introduction This catalog applies to the OTPC 00/00/600 Amp Transfer Switch. Each illustrated part is identified by a reference number corresponding to the same reference number in the parts list for that group. Parts illustrations are typical. Using the model and spec number from the switch box nameplate, select the parts that apply to your Transfer Switch. Unless otherwise noted in the parts description, parts are interchangeable between models. Feature Options Code Description Code Description A028 -Pole Switch L202 Auxiliary Relay Emergency Position 2 VDC A029 -Pole Switch L20 Auxiliary Relay Normal Position 2 VDC A05 Utility to Generator Set Applications L20 Auxiliary Relay Generator Start 2 VDC A06 Utility to Utility Applications M00 Terminal Block 0 Points A0 Generator Set to Generator Set Applications M00 Load Shed From Emergency A0 One Phase 2 or wire M0 Security Front Panel A02 Three Phase or wire M08 Display Digital A0 Frequency 60 Hz M020 Communications Lonworks A05 Frequency 50 Hz M022 Monitoring Load A06 Listing UL M02 Module Relay Signal A06 Listing UL/NFPA 20 N002 Terminal Block Battery Charger Alarms B00 Cabinet Type N009 Bus Stubs Connection B002 Cabinet Type R N0 Harness Extension B00 Cabinet Type R020 Voltage 20 B00 Construction Open R02 Voltage 208 B00 Cabinet Type 2 R022 Voltage 220 C02 Control Level R02 Voltage 20 C02 Control Level 2 R02 Voltage 80 D009 Meters Bar Graph Display R025 Voltage 6 K00 Battery Charger 2 Amp, 2/2V R026 Voltage 80 K002 Battery Charger 0 Amp, 2V R02 Voltage 600 K00 Battery Charger 0 Amp, 2V R05 Voltage 0 L0 Auxiliary Relay 2 VDC Coil R08 Voltage 90 L02 Auxiliary Relay Emergency Position 2 VDC S052 Current Rating 00 Amps L0 Auxiliary Relay Normal Position 2 VDC S05 Current Rating 00 Amps L0 Auxiliary Relay Generator Start 2 VDC S05 Current Rating 600 Amps L20 Auxiliary Relay 2 VDC Coil
2
Index A Actuator, Linear Transfer Switch, Alarm, Battery Charger, 26 Ammeter DC 0 Amp, 2 Volt Battery Charger, 29 Ammeter DC 0 Amp, 2 Volt Battery Charger, Ammeter DC 2 Amp, 2/2 Volt Battery Charger, 2 Arm, Interlock Transfer Switch, B Bar, Interlock Transfer Switch, Bar, Neutral, 2 Barrier Transfer Switch, Barrier, Base Transfer Switch, Barrier, Lug Transfer Switch, Base, Mounting Transfer Switch, Block and Contact Assembly Transfer Switch, Block and Cross Bar Assembly Transfer Switch, Block, Hinge Type Cabinet, Block, Terminal, 5 Block, Terminal Battery Charger Alarm, 26 Block, Terminal Network Module, Block, Terminal Transfer Switch, Board, Printed Circuit 0 Amp, 2 Volt Battery Charger, 29 Board, Printed Circuit 0 Amp, 2 Volt Battery Charger, Board, Printed Circuit 2 Amp, 2/2 Volt Battery Charger, 2 Board, Printed Circuit Bar Graph Type Cabinet, Board, Printed Circuit Bar Graph Type R and 2 Cabinet, 9 Board, Printed Circuit Bar Graph Type Cabinet, 2 Board, Printed Circuit Current Transformer Module, Board, Printed Circuit Digital Type Cabinet, Board, Printed Circuit Digital Type R and 2 Cabinet, 9 Board, Printed Circuit Digital Type Cabinet, 2 Board, Printed Circuit Network Module, Board, Printed Circuit Power Module Type Cabinet, Board, Printed Circuit Power Module Type R and 2 Cabinet, 9 Board, Printed Circuit Power Module Type Cabinet, 2 Board, Printed Circuit Relay Module, Bracket, Connector Accessory Control Plate (600 Volt), 2 Bracket, Connector Accessory Control Plate (Less than 600 Volt), 22 Bracket, Door Type Cabinet, 2 Bracket, End Auxiliary Relay, 6 Bracket, End Terminal Battery Charger Alarm, 26 Bracket, End Terminal Network Module, Bracket, Support Transfer Switch, Bracket, Terminal Transfer Switch, Breaker, Circuit Transfer Switch, C Cabinet Type, Cabinet Type 2, 9 Cabinet Type R, 9 Cabinet Type, 2 Capacitor Transfer Switch, Charger, Battery 0 Amp, 2 Volt, 29 Charger, Battery 0 Amp, 2 Volt, Charger, Battery 2 Amp, 2/2 Volt, 2 Chute, Arc Transfer Switch, Cover, Charger 0 Amp, 2 Volt Battery Charger, 29 Cover, Charger 0 Amp, 2 Volt Battery Charger, Cover, Charger 2 Amp, 2/2 Volt Battery Charger, 2 Cover, Labeled Transfer Switch, Cover, Lug Transfer Switch, Cover, Printed Circuit Board Type Cabinet, Cover, Printed Circuit Board Type R and 2 Cabinet, 9 Cover, Printed Circuit Board Type Cabinet, 2 Cover, Relay Plate Accessory Control Plate (600 Volt), 2 Cover, Relay Plate Accessory Control Plate (Less than 600 Volt), 22
Index D Door, Cabinet Type, Door, Cabinet Type R and 2, 9 Door, Cabinet Type, 2 F Fuse 0 Amp, 2 Volt Battery Charger, 29 Fuse 0 Amp, 2 Volt Battery Charger, Fuse 2 Amp, 2/2 Volt Battery Charger, 2 H Handle Assembly, Actuator, Handle, Door Type R and 2 Cabinet, 9 Handle, Locking Type Cabinet, Harness, Wiring 0 Amp, 2 Volt Battery Charger, 29 Harness, Wiring 0 Amp, 2 Volt Battery Charger, Harness, Wiring 2 Amp, 2/2 Volt Battery Charger, 2 Harness, Wiring Battery Charger, 25 Harness, Wiring Battery Charger Alarm, 26 Harness, Wiring Control Open Construction, 2 Harness, Wiring Current Transformer Module, Harness, Wiring Load Shed, Harness, Wiring Main Type Cabinet, Harness, Wiring Main Type R and 2 Cabinet, 9 Harness, Wiring Main Type Cabinet, 2 Harness, Wiring Network Module, Holder, Fuse 0 Amp, 2 Volt Battery Charger, 29 Holder, Fuse 0 Amp, 2 Volt Battery Charger, Holder, Fuse 2 Amp, 2/2 Volt Battery Charger, 2 L Latch, Cam Type Cabinet, Latch, Cam Type R and 2 Cabinet, 9 Lead Type Cabinet, Lead Type R and 2 Cabinet, 9 Lead Type Cabinet, 2 Load Shed, Lug, Solderless Transfer Switch, Lug, Solderless Type Cabinet, Lug, Solderless Type R and 2 Cabinet, 9 Lug, Solderless Type Cabinet, 2 M Membrane, Panel Type Cabinet, Membrane, Panel Type R and 2 Cabinet, 9 Membrane, Panel Type Cabinet, 2 Module, Current Transformer, Module, Digital Display Type Cabinet, Module, Digital Display Type R and 2 Cabinet, 9 Module, Digital Display Type Cabinet, 2 Module, Network, P Plate, Accessory Control (600 Volt), 2 Plate, Accessory Control (Less than 600 Volt), 22 Plate, End Terminal Battery Charger Alarm, 26 Plate, End Terminal Network Module, Plate, Mounting Battery Charger Alarm, 26 Plate, Mounting Current Transformer Module, Plate, Mounting Load Shed, Plate, Open Construction, 2 Plate, Relay Accessory Control Plate (600 Volt), 2 Plate, Relay Accessory Control Plate (Less than 600 Volt), 22 R Rail, Terminal Auxiliary Relay, 6 Rail, Terminal Block Battery Charger Alarm, 26 Rail, Terminal Block Network Module, Rectifier, Bridge 0 Amp, 2 Volt Battery Charger, 29 Rectifier, Bridge 0 Amp, 2 Volt Battery Charger, Rectifier, Gate 0 Amp, 2 Volt Battery Charger, 29 Rectifier, Gate 0 Amp, 2 Volt Battery Charger, Relay Accessory Control Plate (600 Volt), 2 Relay Accessory Control Plate (Less than 600 Volt), 22 Relay Load Shed,
Index Relay, Auxiliary, 6 Relay, Control Accessory Control Plate (600 Volt), 2 Relay, Control Auxiliary Relay, 6 Resistor, Fixed 2 Amp, 2/2 Volt Battery Charger, 2 Rod, Actuator Transfer Switch, Rod, Roller Type Cabinet, Rod, Roller Type R and 2 Cabinet, 9 Rod End, Actuator Transfer Switch, S Spring, Conical Type Cabinet, 2 Standoff, Insulator Transfer Switch, Strap, Jumper Transfer Switch, Strap, Load Transfer Switch, Strap, Normal and Emergency Transfer Switch, Strip, Marker Transfer Switch, Switch Assembly, Auxiliary, 5 Switch, Selector Security, 8 Switch, Toggle Accessory Control Plate (600 Volt), 2 Switch, Toggle Accessory Control Plate (Less than 600 Volt), 22 T Transfer Switch Assembly, 9 Transformer 0 Amp, 2 Volt Battery Charger, 29 Transformer 0 Amp, 2 Volt Battery Charger, Transformer 2 Amp, 2/2 Volt Battery Charger, 2 Transformer, Current, Transformer, Power Type Cabinet, Transformer, Power Type R and 2 Cabinet, 9 Transformer, Power Type Cabinet, 2 W Wrapper, Charger 2 Amp, 2/2 Volt Battery Charger, 2 Wrapper, Charger 0 Amp, 2 Volt Battery Charger, 29 Wrapper, Charger 0 Amp, 2 Volt Battery Charger, 5
Abbreviations Some of the following abbreviations may be used throughout this Parts Catalog: AC Amp A/R AVR AWG CSA DC Deg. EFC EIT EPROM ET GFI ID IEC IT kw LPG LT M(meter number) Alternating Current Ampere As Required Automatic Voltage Regulator American Wire Gauge Canadian Standard Association Direct Current Degree Electronic Fuel Control External/Internal Tooth Erasable Programmable Read Only Memory External Tooth Ground Fault Interrupter Inside Diameter International Electrotechnical Commission Internal Tooth Kilowatt Liquid Petroleum Gas Left Meter MCM mm MOH NFS NPT OD oz. PCB Ph PMG PT/CT RFI RT Spec Thk UL UNC UNF VAC VDC W/(ET, IT, EIT) Metric Circular Mils Millimeter Mobile Off Highway Not For Sale National Pipe Thread Outside Diameter Ounce Printed Circuit Board Phase Permanent Magnet Generator Potential Transformer/ Current Transformer Radio Frequency Interference Right Specification Thick Underwriters Laboratories Inc. Union National Coarse Union National Fine Volts Alternating Current Volts Direct Current With 6
8 Transfer Switch 2 6 6 5 8 9 9 0 9 0 0 9 8 2 5 6 6 9 9 20 2 22 2 2 25 26 2 28 29 0 2 5 5 5 6 8 8 9 0 2 5 6 8 9 50 52 5 5 5 55 56 69 58 59 60 6 0 62 6 6 65 66 6 68 6 52 5 52 8
Transfer Switch Transfer Switch Assembly -Pole, Front Connect with Mechanical Lugs 00 Amp 06 08 0 20 VAC 06 08 02 90 VAC 06 08 0 208/600* VAC 06 08 0 220/20 VAC 06 08 05 80/6 VAC 06 08 06 0/80 VAC 00 Amp 06 08 0 20 VAC 06 08 08 90 VAC 06 08 09 208/600* VAC 06 08 0 220/20 VAC 06 08 80/6 VAC 06 08 2 0/80 VAC 600 Amp 06 08 20 VAC 06 08 90 VAC 06 08 5 208/600* VAC 06 08 6 220/20 VAC 06 08 80/6 VAC 06 08 8 0/80 VAC -Pole, Front Connect with Mechanical Lugs 00 Amp 06 09 02 90 VAC 06 09 0 208/600* VAC 06 09 0 220/20 VAC 06 09 05 80/6 VAC 06 09 06 0/80 VAC 00 Amp 06 09 08 90 VAC 06 09 09 208/600* VAC 06 09 0 220/20 VAC 06 09 80/6 VAC 06 09 2 0/80 VAC 600 Amp 06 09 90 VAC 06 09 5 208/600* VAC 06 09 6 220/20 VAC 06 09 80/6 VAC 06 09 8 0/80 VAC -Pole, Rear Connect with Bus Stubs 00 Amp 06 0 0 20 VAC 06 0 02 90 VAC 06 0 0 208/600* VAC 06 0 0 220/20 VAC 06 0 05 80/6 VAC 06 0 06 0/80 VAC 00 Amp 06 0 0 20 VAC 06 0 08 90 VAC 06 0 09 208/600* VAC 06 0 0 220/20 VAC 06 0 80/6 VAC 06 0 2 0/80 VAC 600 Amp 06 0 20 VAC 06 0 90 VAC 06 0 5 208/600* VAC 06 0 6 220/20 VAC 06 0 80/6 VAC 06 0 8 0/80 VAC -Pole, Rear Connect with Bus Stubs 00 Amp 06 02 90 VAC 06 0 208/600* VAC 06 0 220/20 VAC 06 05 80/6 VAC 06 06 0/80 VAC 00 Amp 06 08 90 VAC 06 09 208/600* VAC 06 0 220/20 VAC 06 80/6 VAC 06 2 0/80 VAC 600 Amp 06 90 VAC 06 5 208/600* VAC 06 6 220/20 VAC 06 80/6 VAC 06 8 0/80 VAC * Switch is actually 208 volts A large transformer in the system reduces the 600 volt system voltage down to 208 volts. Continued... 9
0 Transfer Switch 2 6 6 5 8 9 9 0 9 0 0 9 8 2 5 6 6 9 9 20 2 22 2 2 25 26 2 28 29 0 2 5 5 5 6 8 8 9 0 2 5 6 8 9 50 52 5 5 5 55 56 69 58 59 60 6 0 62 6 6 65 66 6 68 6 52 5 52 8
Transfer Switch Continued... 06 5 Base, Mounting 2 06 20 Cover, Labeled 8 92 Harness, Wiring Screw, Hex Head Slotted W/IT (#0 2 x.50) 85 0652 2 -Pole, Front Connect 85 0652 25 -Pole, Front Connect 85 0652 9 Rear Connect 5 06 20 2 Barrier 6 Washer, Flat (#0) 526 0008 8 -Pole, Front Connect 526 0008 0 -Pole, Front Connect 526 0008 Rear Connect Washer, Lock W/ET (/8) 85 008 -Pole, Front Connect 85 008 -Pole, Front Connect 8 800 0002 2 Screw, Cap Hex Head (/ 20 x.8) 9 850 000 0 Washer, Lock (/) 0 526 008 8 Washer, Flat (/) 06 2 Rod, Actuator 2 Screw, Cap Hex Head (5/6 8 x.00) 800 0028 6 -Pole 800 0028 8 -Pole 06 00 02 2 Rod-End, Actuator Screw, Cap Hex Head (/ 20 x.25) 800 0008 8 -Pole 800 0008 0 -Pole 5 Washer, Spring Conical (5/6) 85 0028 6 -Pole 85 0028 8 -Pole 6 85 065 6 Screw, Round Head Cross Recessed (#6 2 x.5) 2 282 2 Block, Terminal 8 800 000 2 Screw, Hex Head (/ 20 x.50) 9 Standoff, Insulator 2 252 -Pole, Front Connect 2 252 -Pole, Front Connect 2 252 Rear Connect 20 80 0 Nut, Hex W/ET (#0 2) 2 06 8 2 Bracket, Terminal 22 226 80 Lead (80/6/0/80 VAC) 2 2 2605 Jumper, Terminal 2 2 290 2 Strip, Marker 25 06 6 Barrier, Base 26 06 2 Switch Assembly, Auxiliary (See Separate Page For Components) 2 85 0029 Screw, Flat Head Cross Recessed (#0 2 x.50) 28 Strap, Jumper 9 -Pole 9 -Pole 29 Nut, Hex (/ 20) 862 000 6 -Pole 862 000 8 -Pole 0 Washer, Lock (/) 850 009 8 -Pole, Front Connect 850 009 2 -Pole, Front Connect 06 0 Bar, Interlock 2 06 050 Arm, Interlock 06 0509 Arm, Interlock 85 085 Screw, Shoulder (#0 2) 5 Block and Cross Bar Assembly Emergency 06 02 -Pole 06 0 -Pole 6 526 208 8 Washer, Flat 06 2 2 Handle, Actuator (See Separate Page For Components) 8 Washer, Spring Conical (/) 85 002 2 -Pole, Front Connect 85 002 6 -Pole, Front Connect 85 002 2 -Pole, Rear Connect 85 002 2 -Pole, Rear Connect 9 Barrier, Lug 06 89 -Pole, Front Connect 06 89 2 -Pole, Front Connect 0 Actuator, Linear 06 09 20 VAC 06 0 90 VAC 06 208/600 VAC 06 2 220/20 VAC 06 80/6 VAC 06 5 0/80 VAC Breaker, Circuit 20 06 20 VAC 20 06 90/208/220/20/600 VAC 20 0609 80/6 VAC 20 0608 0/80 VAC 2 Capacitor 2 029 20 VAC 2 028 90/208/600 VAC 2 0206 220/20 VAC 2 020 2 80/6 VAC 2 026 2 0/80 VAC 2 252 Clamp, Cable Continued...
2 Transfer Switch 2 6 6 5 8 9 9 0 9 0 0 9 8 2 5 6 6 9 9 20 2 22 2 2 25 26 2 28 29 0 2 5 5 5 6 8 8 9 0 2 5 6 8 9 50 52 5 5 5 55 56 69 58 59 60 6 0 62 6 6 65 66 6 68 6 52 5 52 8
Transfer Switch Continued... 800 000 Screw, Cap Hex Head (/ 20 x.00) 5 85 0656 8 Screw, Round Head Cross Recessed (/ 20 x 2.5) 6 Strap, Load 90 -Pole, Front Connect 90 -Pole, Front Connect Cover, Lug 06 899 -Pole, Front Connect 06 892 -Pole, Front Connect 8 Screw, Pan Head (/ 20 x.25) 822 0089 9 -Pole, Front Connect 00 00 Amp 822 0089 2 -Pole, Front Connect 00 00 Amp 9 Screw, Pan Head (/ 20 x.50) 822 009 9 -Pole, Front Connect 600 Amp 822 009 2 -Pole, Front Connect 600 Amp 50 Screw, Pan Head (/ 20 x.62) 822 0085 9 -Pole, Front Connect 822 0085 2 -Pole, Front Connect 5 850 000 Washer, Lock (#0) 52 Washer, Conical (/8) 85 0022 -Pole, Front Connect 85 0022 -Pole, Front Connect 85 0022 Rear Connect 5 Screw, Cap Hex Head (/8 6 x.0) 800 0050 -Pole, Front Connect 800 0050 -Pole, Front Connect 800 0050 Rear Connect 5 Lug, Solderless 2 20 2 00/00 Amp Front Connect 2 2660 2 600 Amp Front Connect 55 Block and Cross Bar Assembly Normal 06 0 -Pole 06 0 -Pole 56 Washer, Lock W/ET (/8) 526 000 -Pole, Front Connect 526 000 -Pole, Front Connect 5 06 2 2 Block and Contact Assembly -Pole 58 06 08 Support (RH) -Pole 59 06 082 Support (LH) -Pole 60 8 02 2 Screw, Round Head Crossed Recessed W/IT (#0 2 x.5) -Pole 6 85 05 2 Screw, Set Socket Head (#0 2 x /) -Pole 62 85 065 8 Screw, Round Head Crossed Recessed (#0 2 x.5) -Pole 6 Screw, Cap Hex Head (/ 20 x.5) 800 0005 2 -Pole, Rear Connect 800 0005 6 -Pole, Rear Connect 6 800 008 Screw, Cap Hex Head (/8 6 x.5) Rear Connect 65 862 000 Nut, Hex (/8 6) Rear Connect 66 06 505 Bracket, Support Rear Connect 6 Strap, Normal and Emergency 200 6 -Pole, Rear Connect 200 8 -Pole, Rear Connect 68 850 0050 Washer, Lock (/8) Rear Connect 69 Chute, Arc 06 00 2 -Pole, Front Connect 06 00 -Pole, Rear Connect 0 Strap, Load 299 -Pole, Rear Connect 299 -Pole, Rear Connect 80 028 6 Nut, Lock (/8 6)
Actuator Handle Assembly 2 6 5 06 2 2 Handle Assembly, Actuator 06 2 Handle, Switch Left Hand 2 06 Handle, Switch Right Hand 85 092 Screw, Machine Round Head Cross Recessed (#8 2 x 2-/) 85 09 Screw, Machine Round Head Cross Recessed (#0 2 x -/) 5 80 025 Nut, Self-Locking (#8 2) 6 80 0298 Nut, Self-Locking (#0 2)
Auxiliary Switch Assembly 2 5 06 2 Switch Assembly, Auxiliary 06 20 2 Bracket, Switch Auxiliary 2 06 9 5 Barrier, Switch 85 0686 2 Screw, Cap Hex Head (#6 2 x -/) 80 020 2 Nut, Lock (#6 2) 5 09 09 Switch, Snap-Action 5
Cabinet Type 26 8 28 22 2 6 8 9 20 0 9 5 25 6 6 5 2 8 2 2 2 6
Cabinet Type 9 885 02 Door, Cabinet 2 9 88 02 Cabinet Harness, Main Level Control 8 85 All Except 600 VAC 8 856 02 600 VAC Level 2 Control 8 855 0 All Except 600 VAC 8 85 02 600 VAC Generator to Generator Applications 8 855 02 All Except 600 VAC 8 85 0 600 VAC 00 55 Module, Digital Display 5 Board, Printed Circuit Power Module Level Control 00 58 0 20 VAC 00 58 02 208/220/20/80 VAC 00 58 0 600 VAC 00 58 0 90/80/6 VAC Level 2 Control 00 59 05 20 VAC 00 59 06 208/220/20/0/80 VAC 00 59 0 600 VAC 00 59 08 90/80/6 VAC 6 00 580 Board, Printed Circuit Bar Graph 85 0959 0 26 Screw, Pan Head (M x 8) 8 5 066 Transformer, Power (600 VAC Only) 9 508 Edge, Protection 0 85 2005 2 Washer, Lock W/ET (M5) 800 2000 2 Screw, Cap Hex Head (M5 x 8) 2 80 226 Standoff, Male Snap 06 52 Cover, Printed Circuit Board Membrane, Panel Level Control 00 585 Without Digital Display 00 586 With Digital Display Level 2 Control 00 586 Without Meters Bar Graph Display 00 52 With Meters Bar Graph Display 5 2 65 Lug, Solderless (/8 ) 6 508 05 Edge, Protection 06 080 Block, Hinge 8 5 05 Plug, Hole 9 06 0809 Handle, Locking (Includes Hardware and 2 Keys) 20 06 09 Latch, Cam ( Point) 2 5 0 Plug, Hole 22 06 68 02 2 Rod, Roller 2 80 022 Nut, Self-Locking (/ 20) 2 800 000 Screw, Cap Hex Head (/ 20 x.50) 25 80 028 Nut, Lock (/8 6) 26 Lead (Quantity Used as Required) 226 55 0 6.0 226 55 02.0 2 Board, Printed Circuit Digital 00 56 Level Control 00 5 0 Level 2 Control 28 06 6 2 Guide, Rod
Cabinet Type R and 2 22 5 26 9 2 5 8 0 6 2 9 2 6 20 5 8 2 2 25 8
Cabinet Type R and 2 9 888 02 Door, Cabinet 2 Cabinet 9 88 0 Type R Cabinet 9 88 0 Type 2 Cabinet Harness, Main Level Control 8 85 All Except 600 VAC 8 856 02 600 VAC Level 2 Control 8 855 0 All Except 600 VAC 8 85 02 600 VAC Generator to Generator Applications 8 855 02 All Except 600 VAC 8 85 0 600 VAC 00 55 Module, Digital Display 5 Board, Printed Circuit Power Module Level Control 00 58 0 20 VAC 00 58 02 208/220/20/0/80 VAC 00 58 0 600 VAC 00 58 0 90/80/6 VAC Level 2 Control 00 59 05 20 VAC 00 59 06 208/220/20/0/80 VAC 00 59 0 600 VAC 00 59 08 90/80/6 VAC 6 00 580 Board, Printed Circuit Bar Graph 85 0959 0 26 Screw, Pan Head (M x 8) 8 5 066 Transformer, Power (600 VAC Only) 9 508 02 9 Washer, Rubber 0 80 0 9 Nut, Hex W/ET (#!0 2) 80 226 Standoff, Male Snap 2 06 52 Cover, Printed Circuit Board Membrane, Panel Level Control 00 59 Without Digital Display 00 592 With Digital Display Level 2 Control 00 592 Without Meters Bar Graph Display 00 59 With Meters Bar Graph Display 2 65 Lug, Solderless (/8 ) 5 5 0266 5 Plug, Hole 6 06 06 Handle, Door (Includes Key) 06 069 Key, Replacement 8 06 525 Latch, Cam ( Point) 9 06 526 0 2 Rod, Roller 20 80 022 Nut, Self-Locking (/ 20) 2 80 028 Nut, Lock (/8 6) 22 Lead (Quantity Used as Required) 226 55 0 6.0 226 55 02.0 2 Board, Printed Circuit Digital 00 56 Level Control 00 5 0 Level 2 Control 2 895 029 0 2 Gasket, Door 25 895 029 08 2 Gasket, Door 26 06 6 2 Guide, Rod 9
Cabinet Type 8 25 2 5 2 22 2 5 0 20 9 6 6 5 8 9 2 2 20
Cabinet Type 9 89 02 Door, Cabinet 2 9 890 02 Cabinet Harness, Main Level Control 8 85 All Except 600 VAC 8 856 02 600 VAC Level 2 Control 8 855 0 All Except 600 VAC 8 85 02 600 VAC Generator to Generator Applications 8 855 02 All Except 600 VAC 8 85 0 600 VAC 00 55 Module, Digital Display 5 Board, Printed Circuit Power Module Level Control 00 58 0 20 VAC 00 58 02 208/220/20/0/80 VAC 00 58 0 600 VAC 00 58 0 90/80/6 VAC Level 2 Control 00 59 05 20 VAC 00 59 06 208/220/20/0/80 VAC 00 59 0 600 VAC 00 59 08 90/80/6 VAC 6 00 580 Board, Printed Circuit Bar Graph 85 0959 0 26 Screw, Pan Head (M x 8) 8 5 066 Transformer, Power (600 VAC Only) 9 508 02 9 Washer, Rubber 0 80 0 9 Nut, Hex W/ET (#!0 2) 80 226 Standoff, Male Snap 2 06 52 Cover, Printed Circuit Board Membrane, Panel Level Control 00 59 Without Digital Display 00 592 With Digital Display Level 2 Control 00 592 Without Meters Bar Graph Display 00 59 With Meters Bar Graph Display 2 65 Lug, Solderless (/8 ) 5 5 0266 5 Plug, Hole 6 80 022 Nut, Self-Locking (/ 20) 80 028 Nut, Lock (/8 6) 8 Lead (Quantity Used as Required) 226 55 0 6.0 226 55 02.0 9 Board, Printed Circuit Digital 00 56 Level Control 00 5 0 Level 2 Control 20 895 029 0 2 Gasket, Door 2 895 029 08 2 Gasket, Door 22 82 0 8 Screw, Round Head (5/6 8 x.5) 2 526 0022 8 Washer, Flat (5/6) 2 0 62 8 Bracket, Door 25 06 059 8 Spring, Conical 2
Accessory Control Plate (Less than 600 Volt) 5 2 6 6 8 CP0 9 90 02 Plate, Relay 2 9 9 02 Bracket, Connector 0 2929 Relay PDT (K, K2, and K) 08 006 Switch, Toggle 5 85 0955 0 Screw, Phillips/Hex Head GND (M x 0) 6 85 092 02 5 Screw, Pan Head Crossed Recessed (M x 8) 85 0960 0 Screw, Pan Head Crossed Recessed (M x 2) 8 9 92 02 Cover, Relay Plate 22
Accessory Control Plate (600 Volt) 5 2 9 0 6 6 8 R02 9 90 02 Plate, Relay 2 9 9 02 Bracket, Connector 0 2929 Relay PDT 08 006 Switch, Toggle 5 85 0955 0 Screw, Phillips/Hex Head GND (M x 0) 6 85 092 02 Screw, Pan Head Crossed Recessed (M x 8) 85 0960 0 Screw, Pan Head Crossed Recessed (M x 2) 8 9 92 02 Cover, Relay Plate 9 0 29 2 Relay, Control 0 85 0958 0 Screw, Pan Head Cross Recessed (M x 2) 2
Plate and Wiring Harness (Open Construction) 2 5 9 6 8 B00, N0 9 0 02 Plate, Open Construction 2 5 0266 Plug, Hole Harness, Control (Optional) 8 229 With 2 Pin Connector (Includes Parts Marked *) 8 2220 With 5 Pin Connector (Includes Parts Marked #) 2 * Plug, Connector (2 Pin) (P2) 5 2 5 * Cap, Connector (2 Pin) (J2) 6 *# Socket, Contact 2 200 2 8 229 Wiring Harness 2 200 5 8 2220 Wiring Harness *# Pin, Contact 2 99 2 8 229 Wiring Harness 2 99 5 8 2220 Wiring Harness 8 2 252 # Plug, Connector (5 Pin) (P) 9 2 25 # Cap, Connector (5 Pin) (J) * Parts Included in 8 229 Wiring Harness # Parts Included in 8 2220 Wiring Harness 2
Wiring Harness Battery Charger (Generator Set to Generator Set) 9 6 8 2 0 2 5 A0 2 289 0 Rail, Terminal 2 9 9 Plate, Mounting 0 28 Relay, Control (2 VDC) 2 288 2 Bracket, End 5 85 0955 0 2 Screw, Phillips/Hex Head GND (M x 0) 6 2 220 2 Mount, Cable Tie 80 022 Nut, Self-Locking (/ 20) 8 800 0005 Screw, Cap Hex Head (/ 20 x.5) 9 8 86 Harness, Battery Charger (Includes Parts Marked *) 0 2 200 2 * Socket, Contact 2 606 * Socket, Contact 2 2 99 2 * Pin, Contact 2 0 2 * Pin, Contact * Parts Included in 8 8 Wiring Harness 25
Battery Charger Alarm 8 0 2 6 2 9 5 N002 2 28 09 Rail, Terminal Block 2 9 9 Plate, Mounting 2 286 02 Block, Terminal (Sectional) 2 289 2 Bracket, End Terminal 5 2 28 Plate, End Terminal 6 85 0955 0 2 Screw, Phillips/Hex Head GND (M x 0) 2 220 2 Mount, Cable Tie 8 80 022 Nut, Self-Locking (/ 20) 9 800 0005 Screw, Cap Hex Head (/ 20 x.5) 0 8 250 Harness, Alarm (Includes Parts Marked *) 2 02 9 * Pin, Contact (J2) 2 2 0 * Housing, Connector (0 Pin) (J2) * Parts Included in 8 29 Wiring Harness 26
Battery Charger 2 Amp, 2/2 Volt 6 8 2 20 9 8 5 9 2 0 5 6 2 5 0 9990 Wrapper, Charger Battery 2 0 999 Cover, Charger Battery 02 080 Ammeter, DC 82 000 Screw, Machine Locking Head Slotted (#0 2 x 5/6) 5 2 05 Holder, Fuse 6 2 05 Fuse, Amp 00 296 Board, Printed Circuit 8 Transformer 5 062 0 20 Volt 5 062 02 208/20/80 Volt 5 062 0 80/6 Volt 5 062 0 600 Volt 9 0 00 Resistor, Fixed 0 0 09 Resistor, Fixed 0 005 Washer, Centering (/2 ) 2 8 06 Screw, Machine Round Head (#0 2 x 6-/2) 8 02 Screw, Machine Round Head (#0 2 x 2-/2) 80 0 2 Nut, Hex W/ET (#0 2) 5 85 085 8 Screw, Pan Head W/ET (#6 2 x /8) 6 8 29 Harness, Wiring (Includes Parts Marked #) 2 8 *Cap, 6 pin (J6) 8 2 29 *Plug, 9 pin (P9) 9 2 99 A/R *Pin, Terminal 20 2 200 A/R *Socket, Terminal 2 862 0026 5 Nut, Hex W/ET (M5) * Parts Included in 8 29 Wiring Harness 2
Battery Charger 0 Amp, 2 Volt 2 8 20 9 25 2 0 9 2 2 6 22 5 6 5 2 8 2 28
Battery Charger 0 Amp, 2 Volt 9 002 Wrapper, Charger Battery 2 9 00 Cover, Charger Battery 02 8 Ammeter, DC 2 02 2 Holder, Fuse (AC Input) 5 2 00 Holder, Fuse (DC Output) 6 Fuse 50 Hertz 2 00 0 2 6/0 Volt 2 00 02 2 80 Volt 2 00 0 2 20 Volt 2 00 0 2 220 Volt 60 Hertz 2 00 0 2 80 Volt 2 00 02 2 80 Volt 2 00 0 2 20 Volt 2 00 0 2 208 Volt 2 00 05 2 20 Volt 2 00 02 2 600 Volt 2 02 Fuse (5 Amp) 8 Transformer 50 Hertz 5 002 80 Volt 5 00 220/6/0 Volt 5 02 20 Volt 60 Hertz 5 000 20/208/20 Volt 5 006 80 Volt 5 008 80 Volt 5 00 600 Volt 9 00 60 PCB, Charger Battery 0 05 065 Rectifier, Bridge 82 000 Screw, Machine Locking Head (#0 2 x 5/6) 2 85 085 8 Screw, Pan Head W/ET (#6 2 x /8) 05 08 Rectifier Assembly SCR (2 Volt) (Includes Parts Marked *) 85 059 6 Screw, Pan Head W/ET (#8 2 x 5/8) 5 80 022 5 Nut, Hex W/ET (#8 2) 6 80 026 *Nut, Insulated (#8) 8 222 Harness, Battery Charger (Includes Parts Marked #) 8 2 200 A/R #Socket, Terminal 9 2 02 A/R #Pin, Terminal 20 2 8 #Cap, 6 pin 2 2 05 #Plug, 5 pin 22 6 000 *Rectifier, Gate (SCR) 2 809 005 *Screw, Sheet Metal Round Head (#8 x /) 2 226 55 02 Lead (Quantity Used as Required) 25 862 0026 5 Nut, Hex W/ET (M5) # Parts Included in 8 222 Wiring Harness * Parts Included in 05 08 Rectifier Assembly 29
Battery Charger 0 Amp, 2 Volt 2 8 20 9 25 9 6 2 0 2 2 22 5 6 5 2 8 2 0
Battery Charger 0 Amp, 2 Volt 9 002 Wrapper, Charger Battery 2 9 00 Cover, Charger Battery (Includes Silkscreen) 02 8 Ammeter, DC 2 02 2 Holder, Fuse (AC Input) 5 2 00 Holder, Fuse (DC Output) 6 Fuse 50 Hertz 2 00 0 2 80/6/0 Volt 2 00 05 2 20 Volt 2 00 06 2 220 Volt 60 Hertz 2 00 02 2 600 Volt 2 00 0 2 80 Volt 2 00 0 2 80 Volt 2 00 05 2 20 Volt 2 00 06 2 20/208 Volt 2 02 Fuse (5 Amp) 8 Transformer 50 Hertz 5 005 220/6/0 Volt 5 00 80 Volt 5 0 20 Volt 60 Hertz 5 00 20/208/20 Volt 5 00 80 Volt 5 009 80 Volt 5 0 600 Volt 9 00 2 PCB, Charger Battery 0 05 065 Rectifier, Bridge 82 000 Screw, Machine Locking Head (#0 2 x 5/6) 2 85 085 8 Screw, Pan Head W/ET (#6 2 x /8) 05 08 Rectifier Assembly SCR (2 Volt) (Includes Parts Marked *) 85 059 6 Screw, Pan Head W/ET (#8 2 x 5/8) 5 80 022 5 Nut, Hex W/ET (#8 2) 6 80 026 *Nut, Insulated (#8) 8 222 Harness, Battery Charger (Includes Parts Marked #) 8 2 200 A/R #Socket, Terminal 9 2 02 A/R #Pin, Terminal 20 2 8 #Cap, 6 pin 2 2 05 #Plug, 5 pin 22 6 000 *Rectifier, Gate (SCR) 2 809 005 *Screw, Sheet Metal Round Head (#8 x /) 2 226 55 02 Lead (Quantity Used as Required) 25 862 0026 5 Nut, Hex W/ET (M5) # Parts Included in 8 222 Wiring Harness * Parts Included in 05 08 Rectifier Assembly
Neutral Bar 9 0 2 8 0 6 5 252 Bar, Neutral 2 Lug, Solderless 2 20 00/00 Amp 2 2660 600 Amp 2 252 2 Standoff, Insulator 800 009 2 Screw, Cap Hex Head (/8 6 x /8) 5 85 0022 2 Spring, Disc Conical (/8) 6 85 0285 Screw, Machine Round Head W/ET (#8 2 x 5/8) 2 28 Tab, Terminal (.25) 8 822 0085 Screw, Pan Head (/ 20 x 5/8) 9 Screw, Pan Head 822 0089 00/00 Amp (/ 20 x /) 822 009 600 Amp (/ 20 x /2) 0 850 009 6 Washer, Lock (/) 2
Network Module 9 8 2 6 5 0 M020 2 52 Board, Printed Circuit Network Module 2 2 28 09 Rail, Terminal Block 2 286 0 2 Block, Terminal (Sectional) 2 289 2 Bracket, End Terminal 5 2 28 Plate, End Terminal 6 85 0959 0 Screw, Pan Head (M x 0.5 x 8) 80 22 02 Standoff, Hex Thread (M) 8 85 0955 0 2 Screw, Phillips/Hex Head GND (M x 0) 9 8 886 Harness, Network 0 2 Battery Lithium (.0V) (Purchase Locally) 6 09 2 Clip, Battery
Current Transformer Module 6 0 9 8 5 2 M022 00 525 Board, Printed Circuit Current Module 2 85 0959 0 Screw, Pan Head (M x 8) 8 88 0 Harness, Current Module (Includes Parts Marked *) 2 806 05 2 * Connector, Receptacle (0 Pin) 5 2 606 20 * Socket, Contact 6 Lead 226 9 0 5 (Marked J0, GND) 226 9 0 (No Markings) 2 220 2 Mount, Cable Tie 8 9 9 Plate, Mounting 9 80 022 Nut, Self-Locking (/ 20) 0 800 0005 Screw, Cap Hex Head (/ 20 x.5) Transformer, Current 00 Amp 02 9 2 20 VAC 02 9 Phase, 2 or Wire 02 9 Phase, or Wire 00 Amp 02 809 2 20 VAC 02 809 Phase, 2 or Wire 02 809 Phase, or Wire 600 Amp 02 95 2 20 VAC 02 95 Phase, 2 or Wire 02 95 Phase, or Wire * Parts Included in 8 88 0 Wiring Harness
Terminal Block 2 A0,K00,K002,K00 2 28 09 Rail, Terminal Block 2 2 286 02 Block, Terminal (Sectional) 2 289 2 Bracket, End Terminal 2 28 Plate, End Terminal 5
Auxiliary Relay 2 L20,202,20,20,0,02,0,0 2 289 02 Rail, Terminal 2 Relay, Control 0 28 2 VDC 0 28 2 VDC 2 288 2 Bracket, End 85 0955 0 2 Screw, Phillips/Hex Head GND (M x 0) 6
Load Shed 9 8 2 5 6 M00,R02 Harness, Load Shed 8 86 0 All Except 600 Volt 8 86 02 600 Volt 2 0 2929 Relay PDT (2 VDC) 2 220 2 Mount, Cable Tie 85 092 02 Screw, Pan Head (M x 8) 5 00 552 Board, Printed Circuit Relay Module 6 85 0959 0 Screw, Pan Head (M x 8) 9 9 Plate, Mounting 8 80 022 Nut, Self-Locking (/ 20) 9 800 0005 Screw, Cap Hex Head (/ 20 x.5)
Front Panel Security 2 M0 08 09 Switch, Selector 2 Lead 226 9 0 (Marked S20 2 J2 5) 226 9 02 6 (Marked S20 2 J2 ) 8
Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 226 80, 226 55 0,, 9, 2 226 55 02,, 9, 2, 29, 226 9 0, 8 226 9 02, 8 226 9 0, 226 9 0, 00 296, 2 00 60, 29 00 2, 00 56,, 9, 2 00 5 0,, 9, 2 00 58 0,, 9, 2 00 58 02,, 9, 2 00 58 0,, 9, 2 00 58 0,, 9, 2 00 59 05,, 9, 2 00 59 06,, 9, 2 00 59 0,, 9, 2 00 59 08,, 9, 2 00 55,, 9, 2 00 552, 00 580,, 9, 2 00 585, 00 586, 00 525, 00 52, 00 59, 9, 2 00 592, 9, 2 00 59, 9, 2 0 62, 2 0 9990, 2 0 999, 2 02 080, 2 02 9, 02 95, 02 809, 02 8, 29, 0 005, 2 0 00, 2 0 09, 2 05 065, 29, 05 08, 29, 06 082, 06 08, 06 0509, 06 050, 06, 06 2, 06 2,, 06 20, 06 00, 06 0, 06 09, 06 0, 06, 06 2, 06, 06 5, 06 9, 5 06 00 02, 06 0, 06 02, 06 0, 06 0, 06 5, 06 6, 06,, 5 06 8, 06 20, 5 06 2, 06 2, 06 6,, 9 06 68 02, 06 505, 06 525, 9 06 526 0, 9 06 892, 06 89, 06 899, 06 20, 06 08 0, 9 06 08 02, 9 06 08 0, 9 06 08 0, 9 06 08 05, 9 06 08 06, 9 06 08 0, 9 06 08 08, 9 06 08 09, 9 06 08 0, 9 06 08, 9 06 08 2, 9 06 08, 9 06 08, 9 06 08 5, 9 06 08 6, 9 06 08, 9 06 08 8, 9 06 09 02, 9 06 09 0, 9 06 09 0, 9 06 09 05, 9 06 09 06, 9 06 09 08, 9 06 09 09, 9 06 09 0, 9 06 09, 9 06 09 2, 9 06 09, 9 06 09 5, 9 06 09 6, 9 06 09, 9 06 09 8, 9 06 0 0, 9 06 0 02, 9 06 0 0, 9 06 0 0, 9 06 0 05, 9 06 0 06, 9 06 0 0, 9 06 0 08, 9 06 0 09, 9 06 0 0, 9 06 0, 9 06 0 2, 9 06 0, 9 06 0, 9 06 0 5, 9 06 0 6, 9 06 0, 9 06 0 8, 9 06 02, 9 06 0, 9 06 0, 9 06 05, 9 06 06, 9 06 08, 9 06 09, 9 06 0, 9 06, 9 06 2, 9 06, 9 06 5, 9 06 6, 9 06, 9 06 8, 9 06 52,, 9, 2 0 28, 25, 6 0 28, 6 0 2929, 22, 2, 0 29, 2 08 006, 22, 2 08 09, 8 09 09, 5 2 020, 2 0206, 2 028, 2 026, 2 029, 5 062 0, 2 5 062 02, 2 5 062 0, 2 5 062 0, 2 5 066,, 9, 2 5 000, 29 5 00, 5 002, 29 5 00, 5 00, 29 5 005, 5 006, 29 5 00, 5 008, 29 5 009, 5 00, 29 5 0, 5 02, 29 5 0, 9
Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 9 002, 29, 9 00, 29, 9 88 02, 9 885 02, 9 88 0, 9 9 88 0, 9 9 888 02, 9 9 890 02, 2 9 89 02, 2 9 90 02, 22, 2 9 9 02, 22, 2 9 92 02, 22, 2 9 9, 25, 26,, 9 0 02, 2 20 0608, 20 0609, 20 06, 20 06, 2 00, 29, 2 02, 29, 2 05, 2 2 05, 2 2 02, 29, 2 00 02, 29, 2 00 0, 29 2 00 02, 29 2 00 0, 29, 2 00 0, 29, 2 00 05, 29, 2 00 06, 2 99, 2, 25, 2 2 200, 2, 25, 2, 29, 2 252, 2 2 25, 2 2 29, 2 2 02, 26, 29, 2, 2 2 5, 2 2 8, 2, 29, 2 05, 29, 2 0, 26 2 0, 25 2 806 05, 2 52, 2 220, 25, 26,, 2 252,, 2 2 252, 2 2605, 2 2660,, 2 2 20,, 2 2 282, 2 28, 2 2 286 0, 2 286 02, 26, 5 2 28 09, 26,, 5 2 289, 26,, 5 2 28, 26,, 5 2 288, 25, 6 2 289 02, 6 2 289 0, 25 2 290, 2 606, 25, 2 65,, 9, 2 90, 9, 252, 2 299, 200, 8 29, 2 8 229, 2 8 2220, 2 8 222, 29, 8 250, 26 8 92, 8 86, 25 8 85,, 9, 2 8 855 0,, 9, 2 8 855 02,, 9, 2 8 856 02,, 9, 2 8 85 02,, 9, 2 8 85 0,, 9, 2 8 86 0, 8 86 02, 8 88 0, 8 886, 6 000, 29, 06 059, 2 06 06, 9 06 069, 9 06 0809, 06 080, 06 09, 6 09, 508 02, 9, 2 508 05, 508, 5 05, 5 0, 5 0266, 9, 2, 2 526 0008, 526 008, 526 0022, 2 526 000, 526 208, 800 0002, 800 000,, 800 0005,, 25, 26,, 800 000, 800 0008, 800 0028, 800 008, 800 009, 2 800 0050, 800 2000, 809 005, 29, 82 0, 2 8 02, 2 8 06, 2 8 02, 85 0029, 85 05, 85 0285, 2 85 085, 85 059, 29, 85 065, 85 0652, 85 065, 85 0656, 85 0686, 5 85 092 02, 22, 2, 85 085, 2, 29, 85 092, 85 09, 85 0955 0, 22, 2, 25, 26,, 6 85 0958 0, 2 85 0959 0,, 9, 2,,, 85 0960 0, 22, 2 82 000, 2, 29, 822 0085,, 2 822 0089,, 2 822 009,, 2 850 000, 850 009,, 2 850 000, 850 0050, 85 0022,, 2 85 002, 85 0028, 85 008, 85 2005, 862 000, 862 000, 862 0026 5, 2, 29, 80 0,, 9, 2, 2 80 020, 5 80 022,, 9, 2, 25, 26,, 80 022, 29, 80 025, 80 026, 29, 80 028,,, 9, 2 80 0298, 80 22 02, 80 226,, 9, 2 895 029 0, 9, 2 895 029 08, 9, 2 0
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