Section K Cabtray - Cable Management System Introducing Cabtray Cabtray Standard Range Cabtray Load Carrying Capacity mm High Tray Joiner Kit K5 50 mm High Tray Joiner Kit K6 Tray Joiner Kit Trapeze Support Wall Brackets Centre Support Brackets Universal Rail Bracket Single & Double Mount Assembly Accessories Splicing Kit Covers, Accessories & Junction Box Bracket Junction Box Brackets & Underfloor System Dividers & Split Bolt Cabtray Bends Cabtray Hardware Cabtray Cutting Instructions Cabtray Fire Rating K2 K3 K4 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 - K19 K20 K21 K22
INTRODUCING CABTRAY Safe Cost Effective High Performance Heavy Duty C ABTR AY is the result of an ongoing research program instigated by CABAC to develop and market a superior wire mesh cable tray system for the Australian market. Clearly the Australian customer has shown, by the increasing usage of wire mesh trays that the concept has many advantages over traditional sheet steel trays. C ABTR AY is a fully designed and engineered Australian system that takes the European wire mesh concept to a new level of performance, enhancing the load carrying performance aligned to improved and simplified connection. BENEFITS introducing cabtr ay Low Install ation Cost A lower installation cost with less manhours results from simplified onsite manufacture of tray fittings. Tray Jointing CABTRAY has developed a new innovative range of splicing clamps with guaranteed mid span capability. Cable Safe Smooth and flush wire edges ensure cable installations are not compromised. Load Performance A high load performance is assured with low deflection values. Support System The result of an intensive development program, the unique TABLOK connection system provides a simple one tab lock down concept, common to all components of the support system. K2 www.cabac.com.au sales@cabac.com.au
CABTRAY Standard Range Tray Width Tray Width 60 (Overall) 50 (Internal Height) All wires are 5mm Dia. 110 (Overall) (Internal Height) All wires are 5mm Dia. 50 50 CABTRAY CT50 CABTRAY 3 Metre Lengths CABTRAY CT Finish Catalogue No Widths EZ HD SS Kg Recommended Joiners Per Tray CT50/50 50 2.80 2 CT50/ 3.20 2 CT50/150 150 4.00 2 CT50/200 200 4.80 2 CT50/300 300 6.90 3 CT50/400 400 10.50 3 CT50/500 500 11.30 3 CT50/600 600 12.80 3 CT/150 150 5.30 CT/200 200 6.20 CT/300 300 9.20 CT/400 400 10.60 CT/500 500 15.60 CT/600 600 20.00 Use colour coding to select type of cable tray required and the compatible support range for the projected installation. ElectroZinc - add EZ to end of catalogue number. Available to order CABTRAY Standard Range Hot Dipped Galvanized - add HD to end of catalogue number (6 weeks lead time or subject to stock availability) Stainless Steel 316 - add SS to end of catalogue number (6 weeks lead time or subject to stock availability) Powder Coating - CABTRAY can be powder coated virtually any colour to special order. Customer to provide colour sample. Phone: 133 122 Fax: 1300 303 310 K3
CABTRAY Load Carrying Capacity The tables opposite can be used for the calculation of loads over various spans. These are safe working loads and the deflection is nominal based on uniform applied loads When tested to destruction CABTRAY exhibits a deflection but will continue to support the cables The tray is a strong space frame, that exhibits a superior load span performance, when compared to flat steel envelope tray system If CABTRAY is filled nominally with cables, spans that can be supported are: CT50EZ - Electro Zinc 2m CT50HD - Hot Dipped Galvanised 2m CT50SS316 - Stainless Steel 316 1.5m CTEZ - Electro Zinc 2m These load tables are based on a maximum deflection of 1/200 span Cabtray Loading vs Support Distance (50mm Cabtray Electro Zinc or Galvanised) 140 CABTR AY Load Carrying Capacit y Cabtray Loading (kg) Loading (kg) 120 CT50-50/ EZ/HD 80 CT50-150/200 EZ/HD CT50-300 EZ/HD 60 CT50-400/500 EZ/HD 40 CT50-600 EZ/HD 20 0 1500 1600 1700 1800 1900 2000 2 2200 2300 2400 2500 Support Distance (mm) Cabtray Loading vs Support Spacings (mm Cabtray, Electrozinc or Galvanised) 180 160 140 120 CT-/150 EZ/HD CT-200 EZ/HD 80 CT-300/400 EZ/HD 60 CT-500 EZ/HD 40 20 0 1500 1600 1700 1800 1900 2000 2 2200 2300 2400 2500 Support Spacings (mm) Cabtray Loading vs Support Spacings (50mm Cabtray, Stainless Steel) Cabtray Loading (kg) 180 160 140 120 80 60 40 20 0 0 1 1200 1300 1400 1500 1600 1700 1800 1900 2000 Support Spacings (mm) CT50-50/ SS CT50-150 SS CT50-200 SS CT50-300/400 SS CT50-600 SS K4 www.cabac.com.au sales@cabac.com.au
CABTRAY Tray Joiners CTCKR mm High Tray Joiner Kit A unique tray splicing kit incorporating multiple wire locking slots and heavy duty construction, ensuring the tray can be joined mid span and still sustain the loads required. Mid span splice capable when used in accordance with the table Fast and simple to install Only 1 bolt per connector Available individually or in kit Ordering Information: CTCKR Kit Contains: 6 x CTCKR1 Back Clamp 6 x CTCKR2 Front Clamp 6 x CTCKS1 Bolt & Nut CTCKS1 - Bolt and Nut Assembly Pack Qty - 6 CTCKS1 - Bolt and Nut Assembly Pack Qty - 6 CTCKR1 - Back Clamp Component Pack Qty - 6 CABTRAY Tray Joiners CTCKR2 Front Clamp Component Pack Qty - 6 Phone: 133 122 Fax: 1300 303 310 K5
CABTRAY Tray Joiners CTCK30K 50mm High Tray Joiner Kit A unique tray splicing kit incorporating wire locking slot and heavy duty construction ensuring the tray can be joined mid span and still sustain the loads required. Mid span splice capable when used in accordance with the table Fast and simple to install Used to splice tray and create bends and tees Kit components available individually or in kit Also available in Hot Dipped Galvanized Ordering Information: CTCK30K Kit Contains: 12 x CTCKS3 Back Clamp 12 x CTCKS2 Front Clamp 12 x CTCKS1 Bolt & Nut CTCKS1 - Bolt & Nut Assembly Pack Qty - 12 CABTRAY Tray Joiners CTCKS1 - Bolt & Nut Assembly Pack Qty - 12 CTCKS2 - Front Clamp Component Pack Qty - 12 CTCKS3 - Back Clamp Component Pack Qty - 12 K6 www.cabac.com.au sales@cabac.com.au
CABTRAY Tray Joiners CTC40BK Tray Joiner Kit A unique tray splicing kit incorporating multiple wire locking slots and heavy duty construction enabling combination of the two plates to be used for making simple bends, sweeping bends and variable adjustments. Used for both 50mm and mm high trays Fast and simple to install Used to splice trays and create bends and tees Ordering Information: 90 0 Bends Ctc40bk Kit Contains: 6 x CTCKS1 Bolt & Nut 6 x CTC402 Front Clamp 6 x CTC403 Back Clamp Only 1 bolt per connector Kit components available individually or in kit Also available in Hot Dipped Galvanized CTC403 - Back Clamp Component Pack Qty - 6 CTCKS1 - Bolt & Nut Assembly Pack Qty - 6 CTC402 Front Clamp Component Pack Qty - 6 CTCKS1 - Bolt & Nut Assembly Pack Qty - 6 CABTRAY Tray Joiners Typical Centre Support for mm Tray Phone: 133 122 Fax: 1300 303 310 K7
CABTRAY Support Systems CABTR AY Support Systems CTSN Universal Trapeze Support Catalogue No HD SS EZ Tray Width overall Bracket Pk Qty Length CTSN mm 200mm 1 CTSN150 150mm 250mm 1 CTSN200 200mm 300mm 1 CTSN300 300mm 400mm 1 CTSN400 400mm 500mm 1 CTSN500 500mm 600mm 1 CTSN600 600mm 700mm 1 CTSN3000-3000mm 1 A Universal Trapeze Support Rail Incorporating the CABAC unique TABLOK system Will accept up to 12mm threaded rods Available in Electro Zinc, 316 Stainless Steel or Hot Dipped Galvanised Available as custom tray sized lengths of 3 metre lengths Hot Dipped Galvanized finish manufactured to order CTST Spacer CTSN Bracket K8 www.cabac.com.au sales@cabac.com.au
CABTRAY Support Systems CTU Universal Wall Bracket Catalogue No HD EZ Tray Width overall Bracket Pk Qty Length CTU mm 120mm 1 CTU150 150mm 170mm 1 CTU200 200mm 250mm 1 CTU300 300mm 350mm 1 CTU400 400mm 450mm 1 CTU500 500mm 550mm 1 CTU600 600mm 650mm 1 A Universal Wall Bracket for cable tray installation onto walls Incorporating the CABAC unique TABLOK system Large wall mounting plates with provision for up to 10mm fixings Available in Electro Zinc 316 Stainless Steel brackets manufactured to special order Hot Dipped Galvanised finish manufactured to order CABTR AY Support Systems Phone: 133 122 Fax: 1300 303 310 K9
CABTRAY Support Systems CTCH Centre Support Bracket Catalogue No HD EZ Tray Width overall Bracket Pk Qty Length CTCH mm 125mm 1 CTCH150 150mm 170mm 1 CTCH200 200mm 250mm 1 CTCH300 300mm 325mm 1 CTCH400 400mm 425mm 1 CTCH500 500mm 525mm 1 CTCH600 600mm 625mm 1 CABTR AY Support Systems A Universal Centre Support System Incorporating the CABAC unique TABLOK system Only one threaded rod is needed to suspend tray Available in Electro Zinc Hot Dipped Galvanized finish manufactured to order Threaded rods, nuts and bolts sold separately, see page 21 CTPEC Optional Cabtray Support Plastic End Cap K10 www.cabac.com.au sales@cabac.com.au
CABTRAY Support Systems CTUR Universal Rail Bracket Catalogue No HD EZ Tray Width Overall Bracket Pk Qty Length CTUR mm 145mm 1 CTUR150 150mm 195mm 1 CTUR200 200mm 275mm 1 CTUR300 300mm 370mm 1 CTUR400 400mm 475mm 1 CTUR500 500mm 575mm 1 CTUR600 600mm 675mm 1 A Universal Support Bracket for use with the CT2000 Rail Incorporating the CABAC unique TABLOK system Simple connection with pins and clips or nuts and bolts Available in Electro Zinc 316 Stainless Steel brackets manufactured to special order Hot Dipped Galvanised finish manufactured to order CTCP Ceiling Mounting Plate CTRBP Assembly CT2OOO Universal Wall & Ceiling Rail CABTR AY Support Systems CTUR Universal Rail Bracket Adjusting Holes Phone: 133 122 Fax: 1300 303 310 K11
CABTRAY Support Systems Typical Single & Double Mount Assembly CTCP Ceiling Mounting Plate CTCP Ceiling Mounting Plate CTUR Universal Rail Bracket Ceiling Plate will Accommodate Up to 12 mm Anchors CABTR AY Support Systems Adjusting Holes CTRBP Universal Pin System 2 Pins for brackets up to 500 mm long 3 pins for 600 mm brackets CT2OOO Universal Wall & Ceiling Rail CTUR Universal Rail Bracket Double Rails Are Joined With 8mm Nuts, Bolts & Washers CT2OOO Universal Ceiling Rail Slots in Back Are For Joining Rails or Fixing to Walls CABTRAY Wire Mesh Cable Tray Nuts & bolts maybe used in lieu of the pin system (8mm nuts & bolts) K12 www.cabac.com.au sales@cabac.com.au
CABTRAY Support Systems CTCP Ceiling Mounting Plate Catalogue No EZ HD Pk Qty CTCP 1 The CABTRAY Ceiling Mounting Plate Used to hang CT2000 rail from ceilings Can be joined with 8mm nuts and bolts or CTRBP pins and clips Large mounting plate to ensure easy fixing Available in Electro Zinc Hot Dipped Galvanized finish manufactured to order CT2000 Universal Wall And Ceiling Support Rail Catalogue No EZ HD Pk Qty CT2000 1 CT3000 1 The CABTRAY Wall and Ceiling Rail Used in conjunction with CTUR brackets and CTBBPP connectors Is an ideal trapeze support where heavy loads are encountered Supplied in 2 metre lengths Available in Electro Zinc Hot Dipped Galvanized finish manufactured to order CTRBP Universal Rail Bracket Pin System Catalogue No Pk Qty CTRBP 25 The CABTRAY Rail Bracket Pin Assembly Fits all sized brackets Manufactured from spring steel 2 pins required for brackets up to 500mm wide 3 pins required for 600mm brackets CABTR AY Support Systems CTCPH Ceiling Hinge Plate Catalogue No EZ HD Pk Qty CTCPH 1 The CABTRAY Ceiling Hinge Plate Used to hang CT2000 rail Cabtray joined with 8mm nuts & bolts or CTRBP pins & clips Large mounting plate Available Hot Dipped Galvanized finish Phone: 133 122 Fax: 1300 303 310 K13
CABTRAY Brackets Tees And Crosses CT90 Tray Splicing Kit Catalogue No HD EZ Pk Qty CTC90K 1 A tray splicing kit to simplify on site manufacture of bends where precise adjustment maybe necessary. Fast and simple to install Slotted design allows for adjustment Lock in keeper plate Maintains strengths of system without need of additional support Hot Dipped Galvanised finish manufactured to order Ordering information: T90 Kit Contains: 2 x 90 Degree pre-galvanized braces 8 x CTCKS3 Clamp back 8 x 8mm Coach Bolts & Nuts CTCKS1 CABTRAY Brackets T90 Joiner T90EZ CTCKS3 CTCKS1 Clamp Coach Bolt & Nut CTCKS1 Clamp Coach Bolt & Nut K14 www.cabac.com.au sales@cabac.com.au
CABTRAY Accessories CTCR CABTRAY Cover Catalogue No EZ Tray Width Pk Qty CTCR mm 1 CTC150R 150mm 1 CTC200R 200mm 1 CTC300R 300mm 1 CTC400R 400mm 1 CTC500R 500mm 1 CTC600R 600mm 1 The CABTRAY Cover Flat covers are supplied with a 5 degree repose angle Covers are manufactured in 2 metre lengths Available in Electro Zinc finish Stainless Steel covers manufactured to special order CC CABTRAY Cover Clip Catalogue No EZ Tray Width Pk Qty CCM mm 1 CC150M 150mm 1 CC200M 200mm 1 CC300M 300mm 1 CC400M 400mm 1 CC500M 500mm 1 CC600M 600mm 1 The CABTRAY Cover Clip Available to suit all covers Manufactured from spring steel 3 clips per cover recommended for internal use External use please contact CABAC sales CABTR AY Accessories CT50JB Side Mount & Small Junction Box Bracket Catalogue No EZ HD Pk Qty CT50JB 1 The CABTRAY Side Mount Bracket Can be used to mount 50mm wide trays to the wall No nuts or bolts required to mount to tray, just simply bend tabs over Ideal for mounting junction boxes or conduits Available in Electro Zinc or Hot Dipped Galvanized finish Phone: 133 122 Fax: 1300 303 310 K15
CABTRAY Accessories Cabtray Large Junction Box Bracket Catalogue No HD EZ Pk Qty CTJB 1 The CABTRAY Large Junction Box Bracket is used to mount a large variety of junction or specific electrical boxes to the side of tray. Equally suitable for 50 or mm high tray. Hot Dipped Galvanised finish manufactured to order CABTR AY Accessories CABTRAY Under Floor System The CABTRAY Under Floor System comprises a special bracket that fixes to under floor posts either square or round from which can be attached either standard CABTRAY Wall Type Brackets or Trapeze Rail. The Trapeze Rail is fixed between two upright posts with two CTUFB Brackets. The Wall Brackets are fixed to a single CTUFB, but the bracket length is limited to 300mm long. Hot Dipped Galvanised finish manufactured to order Ordering information CTUFB Bracket Kit Contains: 1 x U Bolts & 2 Nuts 1 x CTUFB Bracket 2 x 10mm Nuts & Bolts U Bolt Nut & Bolt Attachment CTU Universal Bracket CTUFB Bracket Under Floor Pedestal Post NB: Not supplied by CABAC K16 www.cabac.com.au sales@cabac.com.au
CABTRAY Accessories Cot Divider Strip Catalogue No Length Kg Pk Qty CTD50EZ 3m 0.86 1 For wire separation within a single cable tray Available in 50mm high as standard Field fabricate with tin snips for vertical and horizontal transitions Has a quick attachment system by bending tabs around wires SBC Earthing Split Bolt Catalogue No Kg Pk Qty sbc22t 1.55 50 Use to earth any width of Cabtray CABTR AY Accessories CABTRAY Cable Exit Drop Out A high impact glass filled plastic cable exit device for use with all widths of CABAC CABTRAY. The cable exit device incorporates moulded attachment ears and cable lips to the sides. Eminently suitable for use with electrical cables or data and fibre optics. Catalogue No Width Weight Pk Qty CABDROPOUT 90 250g 1 New Phone: 133 122 Fax: 1300 303 310 K17
CABTRAY Bends Sweeping 90 0 Bends 150 To 600mm For Cabtray s Cutting Layout 150mm bend - Remove 4 segments 200mm bend - Remove 4 segments 300mm bend - Remove 6 segments 400mm bend - Remove 8 segments 500mm bend - Remove 9 segments 600mm bend - Remove 11 segments Ordering information TRAY CTCK30K Kit CTC40BK WIDTH 150-4 200 2 2 300 4 2 400 6 2 500 9-600 11 - Cut tray in segments as shown in the diagram CABTR AY Bends CTCK30K Kit Contains 12 x CTCKS1 - Bolt & Nut 12 x CTCKS2 - Front Clamp Plate 12 x CTCKS3 - Back Clamp Plate CTC40BK Kit Contains 6 x CTCKS1 - Bolt & Nut 6 x CTC402 - Back Clamp Plate 6 x CTC403 - Front Clamp Plate K18 www.cabac.com.au sales@cabac.com.au
CABTRAY Bends CABTRAY 45 0 Bend Assembly Ordering information For 200-600mm Wide Trays CTCK30BK Kit Contains 12 x CTCKS1 Bolt & Nut 12 x CTCKS2 Back Clamp Plate 12 x CTCKS3 Front Clamp Plate CABTR AY Bends Phone: 133 122 Fax: 1300 303 310 K19
CABTRAY Hardware For Suspension Systems Coupling Nuts Hex Nuts Catalogue No mm Kg Pk Qty Catalogue No mm Kg Pk Qty M8EZJOINER 8mm 1.9 M8EZN 8mm 0.49 m10ezjoiner 10mm 2.7 M10EZN 10mm 0.91 M12EZN 12mm 1.42 Threaded Rods CABTRAY Hardware Flat Washers Catalogue No mm Kg Pk Qty Kg Pk Qty M8EZW 8mm 0.13 Catalogue No M8ZTR-3 8mmx3m mm 0.92 1 M10EZW 10mm 0.29 M10ZTR-3 10mmx3m 1.44 1 M12EZW 12mm 0.33 M12ZTR-3 12mmx3m 2.12 1 Girderlock Catalogue No Kg Pk Qty GIRDERLOCKEZ 1.1 1 A quick system for attaching threaded rod to a truss or girder For use with M6 to M10 rod K20 www.cabac.com.au sales@cabac.com.au
CABTRAY Accessories on Site Making Bends, T-Sections, etc. Cut - Bend - Join How To Cut The Grid Always use Asymmetrical Cut Wire Cutters Cut as close as you can to where the horizontal and vertical rods cross each other, at the position shown. CABTR AY Accessories on Site Asymmetrical Cut Wire Cutters Cut Position Side Cutting Boltcutter (KBC24) Phone: 133 122 Fax: 1300 303 310 K21
CABTRAY Fire Rating CABTRAY at 0ºC cabtray fire rating CABTRAY has been fully tested to AS3013 which is the Essential Services Fire Test Standard. CABTRAY passed with a % success. The tests were done at the CSIRO fire chamber in North Ryde, Sydney in June 2007. The test subjects the tray to 0ºC for two hours, and the tray must still be standing and carrying the nominated load. Test certificates are available on request. K22 www.cabac.com.au sales@cabac.com.au