TORNADO INDUSTRIES 7401 W. LAWRENCE AVENUE CHICAGO, IL 60706 (708) 867-5100 FAX (708) 867-6968 www.tornadovac.com TORNADO AIR-POWERED TOXVAC (18 GAL.) MODEL NO. 98624 Tornado StandardWarranty Program* 10 Years: All plastic tanks and rotationally-molded bodies 2 Years: Parts and Labor on all Tornado and Tornado/Karcher cleaning equipment ** 1 Year: Warranty on batteries, one full year, not pro-rated. Warranties do not cover components subject to normal wear or abuse and misuse, and have other limitations not specified here. For full details, contact your Authorized Tornado Distributor, Service Center, or the Tornado Technical Service Department. * Effective January 1 st, 2000. Terms subject to change without notice. ** Windshear Blower-Dryer, Insulation Blowers, CW 50, CW 100, and Duo Upright Carpetkeepers are warranted for 1 (one) year for parts and labor. OPERATIONS AND ILLUSTRATED PARTS MANUAL Form No. L2395A FOR COMMERCIAL USE ONLY BE 10-92 2000 Tornado Industries, Inc. All rights reserved. 1
(95590) INTERNAL FILTER AIR VAC ITEM NO. QTY PART NO. DESCRIPTION 1 2 01979 SCREW 2 1 04928 MUFFLER COVER 3 1 15967 MUFFLER SHELL 4 1 95054 SILENCER 5 1 05723 NOZZLE 6 2 02038 SCREW 7 2 01574 LOCKWASHER 8 1 04927 MUFFLER BASE 9 1 05724 GASKET 10 3 02481 "O" RING 11 2 02573 DRIVE SCREW 12 1 04924 NAMEPLATE 13 1 11407 BASE 14 1 05730 NIPPLE 15 1 04982 JET (3/16 DIA) INSTALLED 1 04983 JET (7/32 DIA) 1 04984 JET (1/4 DIA) (95591) CONNECTOR ASSY SINGLE HEAD ITEM NO. QTY PART NO. DESCRIPTION 1 1 06384 JOINT UNION 2 2 05730 NIPPLE 3 1 04985 VALVE 4 5 1 05731 PIPE TEE 6 1 05733 PIPE BUSHING 7 1 05732 AIR PRESSURE GAUGE ITEM NO. QTY PART NO. DESCRIPTION 16 1 90480 ADAPTER ASSEMBLY 17 4 2053 SCREW 4 1497 NUT-WELD 18 1 11700 BUMPER 19 4 11394 SCREW 20 1 11358 INTAKE GUIDE 21 1 11386 GASKET 23 1 8004 GASKET 25 2 86 SCREW 27 1 2247 GASKET 28 2 7741 SEALING WASHER 29 2 1604 NUT-HEX 30 1 16919 TANK 31 2 02915 GASKET 32 1 14433 TUBE-HEPA ENTRANCE 33 1 02914 TANK INTAKE 34 2 00064 SCREW 35 1 08080 INTAKE LOCK S/A 36 1 90290 PAPER FILTER 37 1 90543 PAPER FILTER KIT 52 2 03660 SCREW 53 1 17247 CATCH 54 3 16316 SCREW, SET 55 1 17246 LATCH 2
ITEM NO. QTY PART NO. DESCRIPTION 56 2 02167 ACORN 57 2 01978 SCREW 58 1 14672 PIVOT BLOCK 59 2 15650 TANK STRAP PLATE 60 4 01995 SCREW 10-32 RD HD 64 2 00696 WASHER 65 2 10894 NUT 66 2 17373 CASTER, 4" DIA 67 4 02663 E-RING 68 4 16581 WASHER, PLAIN 1/2" 69 2 02661 WHEEL, 10" 70 2 03084 HUB CAP 71 1 11898 DECAL 73 4 17784 TUBE PLUG 76 1 98388 CLOTH FILTER 77 1 16048 FILTER BASKET 78 1 14425 FILTER IMPACT 79 1 90544 FILTER HEPA 80 14419 FILTER PROTECTOR 81 14429 FILTER BOX 82 2 03264 WHEEL, RUB 83 2 17400 BUSHING 84 2 07533 NUT 85 1 17817 TOOL BASKET * 2 10353 SCREW-SLOT TRUSS HD 1/4-20 X 1/2 (ZP) *NOT SHOWN 3
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CAUTION ALWAYS WEAR MASK AND GLOVES WHEN HANDLING FILTERS THAT HAVE BEEN EXPOSED TO HAZARDOUS MATERIAL. DISCARD ALL FILTERS AS DIRECTED BY YOUR HEALTH/SAFETY DEPARTMENT. ALL FILTERS MUST BE IN THE RIGHT LOCATION FOR THIS MACHINE TO OPERATE SAFELY. A. INSTRUCTIONS FOR REMOVING USED CONTAMINATED PAPER FILTERS. 1. DISCONNECT AIR LINE OR ELECTRICAL PLUG 2. REMOVE VACUUM HEAD. 3. NEXT REMOVE PAN WITH HEPA FILTER BOX AND SET ASIDE, UPSIDE DOWN. 4. REMOVE FRAME AND CLOTH FILTER. 5. CAREFULLY REMOVE THE PAPER FILTER BY RELEASING THE ELASTIC BAND AND PLACING IT IN A PLASTIC BAG. 6. CAREFULLY REMOVE DISPOSABLE FILTER PAPER BAG FROM INTAKE TUBE. PEEL OFF SAFETY SEAL PROTECTION AND PRESS SAFETY SEAL OVER OPENING OF FILTER BAG. REMOVE SEALED FILTER BAG FROM VACUUM TANK FOR DISPOSAL IN A PLASTIC BAG. 7. WIPE INSIDE OF VACUUM TANK WITH DAMP CLOTH AND DISCARD IN PLASTIC BAG. B. INSTRUCTIONS FOR INSTALLING NEW PAPER FILTERS. 1. INSTALL NEW PAPER FILTER BAG BY, FIRST EXPAND THE BAG BY HAND. SECOND FOLD DOWN SAFETY SEAL TO EXPOSE BAG OPENING. THIRD PUT BAG INTO TANK AND PRESS THE BAG OPENING OVER THE INTAKE TUBE. 2. UNFOLD THE PRIMARY PAPER FILTER OVER THE TANK AND STRETCH THE ELASTIC BAND 3. OVER THE RIM OF THE TANK. 4. REINSTALL CLOTH FILTER ASSEMBLY WITH WIRE SUPPORT. METAL COLLAR MUST HAVE A GASKET ALL AROUND OUTER EDGE. 5. REPLACE HEPA FILTER ASSEMBLY. METAL FRAME MUST HAVE A GASKET AROUND OUTER EDGE. 6. REPLACE VAC HEAD ASSEMBLY. C. INSTRUCTIONS FOR REPLACING CLOTH FILTER, IMPACT FILTER, AND HEPA FILTERS. OPEN THE TANK VACUUM BY FOLLOWING INSTRUCTIONS A, 1 THRU 5. 1. CLOTH FILTER REPLACE ONCE A YEAR OR AS NEEDED. REMOVE THE SNAP-IN FILTER WIRE FRAME FOR REUSE. PUT CLOTH FILTER IN THE PLASTIC BAG FOR DISPOSAL. PUT SNAP-ON FILTER WIRE FRAME INTO NEW CLOTH FILTER ASSEMBLY. 2. IMPACT FILTER A NEW ONE IS PROVIDED IN EVERY REPLACEMENT FILTER KIT #90543. THIS FILTER IS LOCATED JUST UNDER THE HEPA FILTER IN THE HEPA FILTER BOX ASSEMBLY. PLACE THIS ASSEMBLY WITH THE LATCHING DOOR UP AND OPEN THE LATCH. REMOVE THE PINK USED IMPACT FILTER AND DISCARD IT IN THE PLASTIC BAG. PLACE NEW PINK IMPACT FILTER INTO THE HOLLOW OF THE FILTER SUPPORT. CLOSE AND LATCH DOOR. 3. HEPA FILTER REPLACE ONCE A YEAR OR AS NEEDED. TO REMOVE FILTER, FOLLOW THE INSTRUCTIONS OUTLINED IN C-2 AND AFTER REMOVING THE PINK IMPACT FILTER, REMOVE THE FILTER SUPPORT PLATE. NEXT REMOVE THE HEPA FILTER FROM THE BOX AND PUT IT IN THE PLASTIC BAG FOR DISPOSAL. UNWRAP THE NEW HEPA FILTER AND SLIDE IT DOWN INTO THE BOX WITH TEST ARROW POINTED DOWN (DIRECTION OF AIR FLOW). REPLACE FILTER SUPPORT WITH HOLLOW SIDE UP AND PUT NEW PINK IMPACT FILTER INTO THE HOLLOW OF THE FILTER SUPPORT. CLOSE AND LATCH DOOR. 4. REPLACE VAC HEAD ASSEMBLY. 5. CAUTION WHEN HEPA FILTER IS REPLACED, ALWAYS REPLACE BOTH OF THE PAPER FILTERS AND IMPACT FILTER. 5
CAUTION THE OUTER WEAR ILLUSTRATED IN TOXVACS LITERATURE * NO LONGER MEETS OSHA STANDARDS OF PROTECTION DURING HANDLING OF HAZARDOUS MATERIAL.. REFER TO OSHA REQUIREMENTS FOR PROPER PERSONAL PROTECTION. USE KIT #90543 PAPER FILTER KIT (PKG OF 6) KIT #90542 DISCONTINUED. *FORMS 2137, 2235, 2280 FORM L2259 6