PRODUCT OVERVIEW Sensors & Actuators for agricultural machinery Universal, innovative and proven millions of times!
THE HELLA SENSOR/ACTUATOR PRODUCT RANGE The sensor/actuator product range Universal, innovative, proven millions of times! Due to its universality, this product range of sensors and actuators can be used in all areas where it is necessary to control, measure, regulate and monitor. It does not matter whether the application is in vehicles (such as buses, tractors, construction machinery etc.) or in industry. Leverage the possibilities for synergy by employing these components in your application and profit from our decades of experience in development and large-scale production of these sensors and actuators. As a giobal player in lighting technology and electronics, HELLA is among the top companies of international suppliers. HELLA's success strategy: Innovative technologies that have proven themselves millions of times in harsh environments, in connection with intensive technical support. Innovative Technologies Creativity and know-how those are the main components of our success. In conjunction with decades of experience in developing and production for small and large scale, this strategy made us a global leader. Furthermore, we are following the maxim: standing still means going backwards. This is reason enough to make substantial investments in research and development every year. The goal: Knowing today what the customer will need tomorrow. Investments that pay for themselves. Intensive Support At HELLA, personal contact is the core of each customer relationship. After all, you know best what your customers expect from you. HELLA as a supplier has to fulfil difficult demands, because we would like to offer our customers a very personal level of support. This is exactly where we can combine the advantages of a medium-sized business with the qualities of a global player. Lean organisation. Flexibility and short delivery times, combined with a strong network of branch offices. 2
3 2 1 6 4 5 Application Overview Engine compartment (Fluid level measurement and battery monitoring) Exterior area (Measurement of exterior temperature) 1 2 3 Driver's cab (Battery sensor display) Doors (Opening and closing mechanisms) Engine (Temperature, pressure and oil level measurement) 4 5 6 Footwell (Accelerator, brake and clutch actions) 3
TEMPERATURE SENSORS Measurement of air and liquid temperatures The HELLA temperature sensor program Rapid response times Electromagnetic resistance Various designs Simple mechanical connection Long service life Example for use: In air conditioning systems or for measuring exterior temperatures Air temperature sensors Liquid temperature sensors Thread M12 Without housing 6PT 007 843-131 6PT 009 309-171 Thread M14 6PT 009 309-181 With housing 6PT 005 855-121 Without housing 6PT 965 419-011 Specially suited for external uses 6PT 009 522-011 4
PRESSURE SENSORS Measuring of liquid and gas pressure The HELLA pressure sensor program Rapid response time Electromagnetic resistance Simple mechanical connection Long service life Example for use: In engines Thread size M14 6PP 010 350-001 Thread size M18 6PP 010 350-011 Outlook: The "OPS+T" combination sensor Integrated system solution for recording temperature and pressure of a medium Example for use: Space-saving engine monitoring Part number upon request 5
LEVEL SENSORS Recording and measuring of liquid levels The "PULS" ultrasound sensor Continuous measurement of dynamic (engine running) and static oil level (engine off) Integrated temperature sensor Compact design with multi-chip module Illustration: The ultrasound measuring principle continuously scans the surface of the liquid 1 1 Monitoring of coolant and washer fluid levels 6PR 007 968-041 Recording of the filling levels of various media: engine and hydraulic oils, diesel and unleaded fuels 190 mm cable 6PR 232 000-001 275 mm cable 6PR 232 000-011 "PULS" ultrasound sensor for detailed and comprehensive monitoring of your engine oil (temperature and exact filling level in static and dynamic measurement) 126.1 mm sensor arm, 12V 6PR 009 622-051 79.9 mm sensor arm, 5V 6PR 009 622-041 Outlook: The "PULS" ultrasound sensor Now also specially for transmission and hydraulic oils Suitable for use with high temperatures and aggressive media and chemicals, as may occur in agriculture Part number upon request 6
ANGLE OF ROTATION SENSORS Precise and reliable measurement of angle settings HELLA angle of rotation sensors Patented "CIPOS" measurement method allows for nocontact and thus wear-free recording of inclinations and angles with high precision High temperature stability High linearity High electromagnetic resistance High service life Zero position can be individually programmed Example for use: Combine harvester Example for use: Telehandler Single sensors Double sensors Redundant measurement for system-critical applications Angle range -30 to +30 6PM 008 161-241 Angle range -30 to +30 6PD 009 583-001 Angle range -54 to +54 6PM 008 161-251 Angle range -54 to +54 6PD 009 583-011 Angle range -30 to +30 6PM 009 583-101 Angle range -54 to +54 6PM 009 583-111 7
PEDAL SENSOR Control of accelerator, clutch and brake actions HELLA pedal sensors Patented "CIPOS" measurement method allows for nocontact and thus wear-free signal processing Slim, robust design with the highest protective class Simple mechanical connection High electromagnetic resistance Redundant output signal High measurement precision Pedal sensor (standing) Pedal sensor (hanging) 6PV 312 010-001 6PV 009 591-011 Customer-specific solution: HELLA steel pedal sensors Extremely robust steel construction Specially designed for areas of application with particularly high load requirements Patented "CIPOS" principle (see above) Customer-specific development upon request 8
BATTERY MANAGEMENT Precise determination of battery status values such as current, voltage and temperature values Intelligent battery management Measurement and visualisation of current, voltage and temperature values, charge status and remaining maximum capacity at one glance Simple "plug and play" installation Up to 4 information signals can be freely programmed (e.g. warning signal in case of critical battery discharge) Log data recording via Micro SD card slot Intelligent battery sensor Display "IBScontrol" IBS 12 V 6PK 010 842-001 IBS 24 V Part number upon request Flush-mounting 6PY 178 103-831 Surface-mounting 6PY 178 103-811 Outlook: Intelligent battery management Now also suitable for all 24V systems Example for use: In heavy agricultural and construction machinery 9
ELECTROMOTIVE ACTUATORS Electrical locking/unlocking and closing The HELLA actuator program High actuating force Robust, laser-welded housing Dust and water-resistant Thermal overload protection Numerous fields of application due to various sizes and functional variants Example for use: Control of the distributor hose on seed drills Actuator "High Force" Actuating force 200N 6NW 009 424-791 Actuator "Medium Force" Actuator "Low Force" Actuating force 30N 6NW 009 203-401 Upward and reverse rotation electrical 6NW 011 122-011 Actuating force 50N, splashwater-proof 6NW 009 203-481 Upward rotation electrical, reverse rotation via return spring, with micro-switch 6NW 011 122-001 10
ONLINE INFORMATION Online Information Fast - Clear - Comprehensive: www.hella.com/sensors-actuators You find the fastest and most current information on the web. We take care that information important to you can be directly found online. You can find the HELLA Online Catalogue Electrical/Electronic Components on the special OE page, as well as at the direct link www.hella.com/sensors-actuators Here we constantly update and expand the contents of these printed brochures. Use the Online Catalog Electrical/Electronic Components in order to find illustrations, drawings, measurements and technical specifications including practical search and comparison tools. 11
HELLA KGaA Hueck & Co. Rixbecker Straße 75 59552 Lippstadt, Germany Tel.: +49 2941 38-0 Fax: +49 2941 38-7133 Internet: www.hella.com HELLA Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (01295) 225600 Fax: 0800 7832571 E-mail: hella.sales@hella.com Website: www.hella.co.uk HELLA KGaA Hueck & Co., Lippstadt 9Z2 999 131-446 KB/10.11/0.8 Printed in Germany You can find additional information at: www.hella.com www.hella.com/agro