ISOtrack PROTECT BE SAFE TEMPORARY ACCESS AND GROUND PROTECTION MAT MEMBER OF INDUSTRIES
contents 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Isotrack X Series Key features, Key Benefits Applications-main sectors Safety and efficiency, General information Isotrack H Series Key features, Key Benefits Applications-main sectors Safety and efficiency, General information Isotrack tmat Safety and performance, Applications-main sectors Key features, Key Benefits, General information Isotrack L Series Key features, Key Benefits Applications-main sectors Safety and efficiency, General information Isotrack emat Safety and performance, Applications-main sectors Key features, General information
About Isokon We are a mid sized Slovenian and European company with more than 40 years experience in the field of technical plastics. We have factory plant and equipment that has been dedicated to making extreme duty temporary road access mats for more than 8-years. Our own R & D team in partnership with Universities in Ljubljana and Maribor provides design innovation and robust testing to ensure mat performance.
ISOtrack X series PROTECT BE SAFE H E AV Y D U T Y TEMPORARY ACCESS AND GROUND PROTECTION MAT FOR SAFE, TEMPORARY ACCESS ACROSS SOFT GROUND AND IN EXTREME WET WEATHER CONDITIONS, ISOTRACK X SERIES IS THE ULTIMATE EXTREME HEAVY DUTY ROAD MAT 4
KEY features Outstanding compressive strength - more than 415 tonnes/m 2 reaching max force 730 tonnes/m 2 Each mat has two excellent traction surfaces Surface traction design for safe movement of vehicles Foam filled core prevents water ingress if mat is punctured (no cross contamination and no additional weight) Key benefits Compression moulded high performance thermoplastic material Robust, durable, high performance mat Overlap lip for interlocking mats to make roadways or working pads Patented Four3 connector pin system Cellular core construction provides buoyancy in water-logged areas Highly efficient weight dispersal across a wide range of ground conditions Reduce dust pollution on dry soils Protect sensitive habitats Protect ground from pedestrian traffic Easy and durable connection system Customer logo option Long life and recyclable at end of life 5
Applications-main sectors Oil and gas Utilities Construction Petrochemical Transmission Temporary helipads Wind farms Pipelines Quarries and mining Commercial timber and woodlands operations Any project requiring safe temporary access for heavy vehicles and equipment 6
Safety and efficiency Engineered for performance and strength, the interlocking mats distribute weight across a large surface area while remaining stable and strong through all operating conditions. The surface tread improves traction and safety for load-bearing vehicles, while the patented Four3 connection system reduces mat drift and slippage. The mats provide years of reusable performance with proper use and maintenance. ANALYSIS AND TESTING OF ISOTRACK X MATS FEA Analyses Faculty of Mechanical Engineering Maribor Slovenia 3 POINT LOAD TESTS Faculty of Civil and Geodetic Engineering/ University of Maribor COMPRESSION TEST Faculty of Civil and Geodetic Engineering/ University of Ljubljana General information Overall Area 4000 x 2000 mm Height Total 102 mm, Core 94 mm Useable Surface Area Weight 1,8 x 3,8 m = 6.84 m2 360kg Colour Sand (standard), other colours optional Logistic Standard high cube 40 feet container 50 mats, Truck standard EU 60 mats Handling Designed for end users, 2-sided mat; for different type of vehicles Recycling 100% recyclable Safety Nub structure prevents slips, trips, falls Environmental No liquid absorption, chemically inert, allows easy decontamination-cleaning Compressive load capacity: 415 tonnes m 2 605 psi* Load bearing capacity Fire Rating UL 94HB In excess of 200 tonnes* *Load capacity is dependent on ground conditions CYCLIC DEFLECTION TEST Faculty of Civil and Geodetic Engineering/ University of Ljubljana: 100.000 cycles no break LOW TEMPERATURE TEST AT -40 DEGREES IABG Munich-Germany NO BREAK BENDING TESTS AT AMBIENT TEMPERATURE NO BREAK 7
H E AV Y D U T Y TEMPORARY ACCESS AND GROUND PROTECTION MAT ISOTRACK H SERIES HEAVY DUTY ROAD MATS PROVIDE SAFE, TEMPORARY ACCESS, WORK AREAS AND PROTECTION OVER SOFT GROUND CONDITIONS AND HARD SURFACES. WIDE RANGE OF PROJECT APPLICATIONS. EASY TO INSTALL 8
Key Information and Features Key benefits Support vehicle and equipment weights up to 150 tonnes* Easy and quick to unload using lifting equipment or forklifts Fast and easy to install using a choice of connection options Install roadways, working pads, parking and turning areas IsoTraction surface design for superior traction Safe movement and access for vehicles, equipment and people Mats gently flex with ground contours no ground preparation required Prevent severe rutting and damage avoid ground reinstatement costs Prevent vehicles and equipment from getting bogged down - keep your project running and avoid delays One piece compression moulded high performance recycled thermoplastic material resistant to chemicals and oil and is UV protected Flexible but tough and durable mat for long life use Low theft risk compared to aluminium and steel mats 100% recyclable at end of life Manufactured to the highest quality standards One mat but two different traction surfaces rugged IsoTraction surface for vehicles with rubber tyres and low profile traction surface for steel tracks and pedestrian use Steel reinforced lifting points Customer logo option 9
Applications-main sectors Construction and civil engineering Utilities Oil and gas Mining Transmission Drilling contractors Events Any projects requiring safe temporary access for heavy vehicles and equipment 10
Safety and performance IsoTraction surface design is based on major tyre manufacturer traction research and has been independently tested to demonstrate superior grip for vehicles compared to other mats. Prevent vehicles and workers getting bogged down avoid costs associated with project delays. Avoid ground reinstatement costs. Cannot puncture and take on water or contaminants. Easy to clean after use. Force TRACTION TESTING OF ISOTRACK H MATS Dry Conditions Mud Conditions General information Overall Area 3000 x 2500 mm Height Total 46 mm, Core 38 mm Useable Surface Area 7,5 m2 Weight 295 kg Material Recycled HDPE Colour Black (standard), other colours optional Open top standard high cube Logistic 40 container 50 mats, Truck standard EU 80 mats Handling Can use lifting hooks, slings, eye bolts or forklifts, vacuum lifting equipment. Using standard M16 bolts with steel Connection or flexible straps. Steel reinforced connection points. Recycling 100% recyclable Safety Raised nub surfaces provide enhanced traction for vehicle safety Environmental No liquid absorption and chemically inert. Easy to clean/decontaminate Load bearing capacity Up to 150 tonnes* Fire Rating UL 94HB * Load capacity is dependent to ground conditions. Force Testing was undertaken by Ljubljana University to compare the effectiveness of the IsoTraction nub surface design with the nub surface designs of major mat competitors (solid and cellular core mats) A fixed load was applied to a truck tyre (pressure 6,3 bars) with a contact area of 540cm 2. The force required to move each mat surface sample under the tyre was recorded. Testing was carried using dry surfaces and with mud applied to the mat surface samples. The IsoTraction nub design recorded up to 20% better results compared to the competitor nub surface designs in dry conditions and 50% better in wet mud conditions. 11
ISOTRACK t MAT H e av y d u t y TEMPORARY ACCESS AND GROUND PROTECTION MAT EASY TO INSTALL HEAVY DUTY ROAD MAT. WIDE RANGE OF PROJECT APPLICATIONS. PROVIDES SAFE, TEMPORARY ACCESS, WORK AREAS AND PROTECTION OVER SOFT GROUND CONDITIONS AND HARD SURFACES. 12
Safety and performance Prevent vehicles and workers getting bogged down avoid costs associated with project delays. Avoid ground reinstatement costs. Cannot puncture and take on water or contaminants. Easy to clean after use. Key Information and Features Manufactured to the highest quality standards One mat but two different traction surfaces rugged surface for vehicles with rubber tyres and low profile traction surface for steel tracks and pedestrian use Steel reinforced lifting points Customer logo option General information Overall Area 3000 x 2000 mm Height Total 47,5 mm, Core 38 mm Useable Surface Area 6 m2 Weight 235 kg Colour Black (standard), other colours optional Open top standard high cube Logistic 40 container 50 mats, Truck standard EU 80 mats Handling Can use lifting hooks, slings, eye bolts or forklifts, vacuum lifting equipment. Using standard M16 bolts with steel Connection or flexible straps. Steel reinforced connection points. Recycling 100% recyclable Safety Raised nub surfaces provide enhanced traction for vehicle safety Environmental No liquid absorption and chemically inert. Easy to clean/decontaminate Load bearing capacity Up to 150 tonnes* Fire Rating UL 94HB * Load capacity is dependent to ground conditions. Applications-main sectors Construction and civil engineering Utilities Oil and gas Mining Transmission Drilling contractors Events Any projects requiring safe temporary access for heavy vehicles and equipment Key benefits Support vehicle and equipment weights up to 150 tonnes* Easy and quick to unload using lifting equipment or forklifts Install roadways, working pads, parking and turning areas Safe movement and access for vehicles, equipment and people Mats gently flex with ground contours no ground preparation required Prevent severe rutting and damage avoid ground reinstatement costs Prevent vehicles and equipment from getting bogged down - keep your project running and avoid delays Flexible but tough and durable mat for long life use Low theft risk compared to aluminium and steel mats 100% recyclable at end of life 13
ISOtrack L series PROTECT BE SAFE LIGHTWEIGHT TEMPORARY ACCESS AND GROUND PROTECTION MAT ISOTRACK L SERIES MAN- HANDABLE MAT PROVIDES SAFE, TEMPORARY ACCESS, WORK AREAS AND PROTECTION OVER SOFT GROUND CONDITIONS AND HARD SURFACES. TWO PERSON LIFT FOR EASY HANDLING AND INSTALLATION 14
Key benefits Support vehicle weights up to 80 tonnes* Man-handable mat two person lift and easy handling using the hand cut-outs Fast and easy to install using a choice of connection options Compression moulded high performance thermoplastic material resistant to chemicals and oil and is UV protected Flexible but tough and durable mat for long life use 100% recyclable at end of life Key Information and Features One mat but two different traction surfaces for vehicle and pedestrian use IsoTraction surface designed and tested to provide the best vehicle tyre traction surface on the market Unique elongated connector hole design to compensate linear expansion/shrinkage of mats during extreme temperature changes. Customer logo option 15
Applications-main sectors Utilities Construction and civil engineering Drilling contractors Transmission Events Emergency access Temporary road and work areas Hard and soft landscaping work. Sports facilities and recreational grounds. Pedestrian walkways Any project requiring safe temporary access for vehicles and equipment 16
Safety and performance Cost effective and safe option compared to plywood will not warp or rot. Only mat with unique elongated connection holes - prevent trip hazard when connected mats expand in high temperatures. IsoTraction surface design is based on tyre manufacturer traction research and has been independently tested to demonstrate superior grip for vehicles compared to other mats. Prevent vehicles and workers getting bogged down avoid costs associated with down time. Avoid ground reinstatement costs. Force TRACTION TESTING OF ISOTRACK L MATS Dry Conditions Mud Conditions Force General information Overall Area 2410 x1200 mm Height Total 20 mm, Core 12 mm Useable Surface Area Weight Colour Logistic Handling Recycling Safety Environmental Load bearing capacity 2,89 m2 36 kg Black (standard), other colours optional Standard high cube 40 container 500 mats, Truck standard EU 650 mats Handhold cut-outs for easy handling two person lift. No specialist tools or equipment required. 100% recyclable Nub structure prevents slips, trips, falls No liquid absorption and chemically inert. Easy to clean / decontaminate Up to 80 tonnes* Fire Rating UL 94HB * Load capacity is dependent on ground conditions Testing was undertaken by Ljubljana University to compare the effectiveness of the IsoTraction nub surface design with the nub surface designs of major mat competitors (solid and cellular core mats) A fixed load was applied to a truck tyre (pressure 6,3 bars) with a contact area of 540cm 2. The force required to move each mat surface sample under the tyre was recorded. Testing was carried using dry surfaces and with mud applied to the mat surface samples. The IsoTraction nub design recorded up to 20% better results compared to the competitor nub surface designs in dry conditions and 50% better in wet mud conditions. 17
ISOTRACK e MAT LIGHTWEIGHT TEMPORARY ACCESS AND GROUND PROTECTION MAT ISOTRACK EMAT MAN- HANDABLE MAT PROVIDES SAFE, TEMPORARY ACCESS, WORK AREAS AND PROTECTION OVER SOFT GROUND CONDITIONS AND HARD SURFACES. TWO PERSON LIFT FOR EASY HANDLING AND INSTALLATION. 18
Safety and performance Cost effective and safe option compared to plywood will not warp or rot. Prevent vehicles and workers getting bogged down avoid costs associated with down time. Avoid ground reinstatement costs. Utilities Construction and civil engineering Drilling contractors Key Information and Features Transmission One mat but two different traction Events surfaces for vehicle and pedestrian use Emergency access Support vehicle weights up to 80 tonnes* Temporary road and work areas Man-handable mat two person lift and Hard and soft landscaping work. easy handling using the hand cut-outs Sports facilities and recreational grounds. Fast and easy to install using a choice of Pedestrian walkways connection options Any project requiring safe temporary access Customer logo option for vehicles and equipment Compression moulded high performance thermoplastic material resistant to chemicals and oil and is UV protected Flexible but tough and durable mat for long life use 100% recyclable at end of life Applications-main sectors General information Overall Area 2410 x1200 mm Height Total 20 mm, Core 12 mm Useable Surface Area 2,89 m2 Weight 36 kg Colour Black (standard), other colours optional Standard high cube 40 container Logistic 500 mats, Truck standard EU 650 mats Handhold cut-outs for easy handling Handling two person lift. No specialist tools or equipment required. Recycling 100% recyclable Safety Nub structure prevents slips, trips, falls Environmental No liquid absorption and chemically inert. Easy to clean / decontaminate Load bearing capacity Up to 80 tonnes* Fire Rating UL 94HB 19 * Load capacity is dependent to ground conditions.
ISOKON d.o.o. proizvodnja in predelava termoplastov, d.o.o., Slovenske Konjice MESTNI TRG 5A 3210 SLOVENSKE KONJICE SLOVENIJA T: +386 (0)3 757 11 00 F: +386 (0)3 757 10 63 e-mail: isotrack@isokon.si www.isotrack.eu www.isokon.si Isotrack Innovative Infrastructure Solutions Private Ltd. No. 13, 1st Floor, 13th Cross Wilson Garden, Bangalore 560027 India T: +91 80 46617013 F: +91 99 52061060 www.isotrack.in ООО«ИЗОКОН РУС» Адрес: 445015, Самарская область, г.тольятти, ул. Никонова д.50, строение 4 Тел для связи 8(495) 788-77-76 8(8482) 69-10-21 www.isotrack.eu www.isokon.si No reproduction of mat photographs, drawings or images is permitted without the prior written approval of Isokon. The information contained herein is based on current knowledge and does not guarantee properties or performance of Isotrack mats under all conditions. Refer to Isokon Standard Terms and Conditions. The mat is made from material with high compressive strength but the maximum safe vehicle weight will depend on a number of factors including the load bearing capacity of the underlying ground conditions. Advice should be sought from competent project geotechnical engineers.