Manual Mounted X-Press Models:Vx Manufacturing, Inc. www.greatplainsmfg.com Read the operators manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Illustrations may show optional equipment not supplied with standard unit. ORIGINAL INSTRUCTIONS Copyright 2016 Printed 14-09-2016 Revision B 616-291P
Contents Frames Chassis & Headstock Assembly 6 Roll Frame Assembly 8 Discs Clod Board Assembly 10 Disc Arm Assembly (Single Hub) 12 Disc Blades 14 Levelling Board Assembly 16 Scraper Rail Assembly 18 Standard Gang Toolbar Assembly 20 Rollers Aqueel II Roller 22 Cage, HD, V & ML Rollers 24 DD Lite 550 Roller 26 Lights Light Kit - Front (3.0m, 3.5m, 4.0m) 28 Light Kit - Rear (3.0m, 3.5m, 4.0m) 30 Decals Safety/Maintenance Decals 32 Safety/Maintenance Decal Locations 34 Miscellaneous Standard Torques & Pressures 36 2
Contents (Alphabetical Order) Aqueel II Roller 22 Cage, HD, V & ML Rollers 24 Chassis & Headstock Assembly 6 Clod Board Assembly 10 DD Lite 550 Roller 26 Disc Arm Assembly (Single Hub) 12 Disc Blades 14 Levelling Board Assembly 16 Light Kit - Front (3.0m, 3.5m, 4.0m) 28 Light Kit - Rear (3.0m, 3.5m, 4.0m) 30 Roll Frame Assembly 8 Safety/Maintenance Decal Locations 34 Safety/Maintenance Decals 32 Scraper Rail Assembly 18 Standard Gang Toolbar Assembly 20 Standard Torques & Pressures 36 3
Using This Manual This manual is divided into sections. The first section contains General Information, a Table of Contents and an Alphabetical Page Index. The remaining sections divide the machine into segments (i.e. Frames, Hydraulics, etc.) which illustrate and list all parts. The Great Plains parts in this manual are specially designed for this machine and should be replaced with Great Plains parts only. The information in this manual is current at printing. Some parts may change to assure top performance. Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use. Below is an example of two facing pages from a parts manual. Familiarize yourself with the contents of these pages. Manual Replacement Replacement manuals are available. Refer to your dealer for additional information. Manual Revisions When this manual is revised, the modification date is printed on the front cover and on the revised page(s). Touch-up Paint Repaint parts where paint is worn or scratched to prevent rust. Aerosol touchup paint is available. To order use Great Plains parts numbers below: GP Green 821-001C GP Black 821-002C Parts Parts Illustration Title Tine Mount - Shear Bolted Tine Mount - Shear Bolted Item Part No. Part Description Comments 1 604-309D HHCS M12X1.75X85 GR10.9 SPTHD 2 606-038A SHEAR BOLT UNIT C/W C/PLATE COMPLETE UNIT AS SHOWN 3 606-041H TINE SHEAR CLAMP Parts List 4 606-078D PLATE 25MM 5 803-281C NUT HEX NYLOCK M12X1.75 PLT 6 803-282C NUT HEX M16X2.00 NYLON INSERT 7 803-393C NUT HEX NYLOCK M20X2.5 8 804-244C WASHER FLAT M20 PLT 9 804-247C WASHER FLAT M16 PLT 10 827-143C BUSH SPRUNG -Ø16.5XØ13.5X26.15 Illustration 11 842-050C HHCS M20X2.5X160 GR8.8 12 842-051C HHCS M20X2.5X180 GR8.8 13 842-098C HHCS M16X2X90 GR8.8 SPTHD Illustration Number 45007 Machine Simba TL / 605-039P 8 17-07-2015 17-07-2015 9 Simba TL / 605-039P Manual Part Number Modification Date Page number 4 14-09-2016
Hardware Legend ADJ Adjuster HWHMS Hex Washer Head Machine Screw AR As Required HXBHCS Hex Socket Button Head Cap Screw BSP British Standard Pipe J Hex Jam Nut C Cap Screw JIC 37 Degree Tapered Thread CP Cotter Pin L Helical Spring Lock Washer CPHSSS Cup Point Hex Socket Set Screw LH Left Hand CPSHSS Cup Point Square Head Set Screw LUG Lug Bolt CPSQHSS Cup Point Square Head Set Screw NFC National Fine Cap Screw CRFCHMS Cross Recess Flat Countersunk Head Mach. Screw NPSM National Pipe Straight Mechanical CRPHMS Cross Recess Pan Head Machine Screw NPTF National Pipe Taper Fuel CRPHTFS Cross Recess Pan Head Thread Forming P Wide Plain Washer CRRHMS Cross Recess Round Head Machine Screw PHMS Pan Head Machine Screw CRTHMS Cross Recess Truss Head Machine Screw PLOW Plow Bolt CSNB Countersunk Square Neck Bolt QRC Quick Release Coupling FHMS Flat Head Machine Screw RH Right Hand FTC Full Thread Cap Screw RHMS Round Head Machine Screw H Hex Nut RHSNB Round Head Square Neck Bolt HCLN Hex Center Lock Nut SFCHMS Slotted Flat Countersunk Head Machine Screw HFLCS Hex Flange Lock Cap Screw SFHMS Slotted Fillister Head Machine Screw HFS Hex Flange Screw SP Special HFSLN Hex Flange Serrated Lock Nut SP SCREW Special Screw HFSS Hex Flange Serrated Screw SQHSS Square Head Set Screw HHCS Hex Head Cap Screw or Metric Bolt SRHMS Slotted Round Head Machine Screw HSBHCS Hex Socket Button Head Cap Screw SSS Socket Set Screw HSFCHCS Hex Socket Flat Countersunk Head Cap Screw STCS Self Tapping Cap Screw HSHCS Hex Socket Head Cap Screw STHMS Slotted Truss Head Machine Screw HSSS Hex Socket Head Screw WHEEL Wheel Studs and Hub Long Bolts HTLN Hex Top Lock Nut WING Wing Bolt HWHCS Hex Washer Head Cap Screw Replacement Hardware The Hardware Legend above lists hardware abbreviations used in the parts lists. The use of improper grades of hardware can result in personal injury, damage to equipment, or loss of property. 14-09-2016 5
Frames Parts Chassis & Headstock Assembly 65001 6
Chassis & Headstock Assembly Item Part No. Part Description Comments 1 604-066H PIN LOWER LINK CAT 3 2 605-010H PIN UPPER LINK CAT 3 3 616-005H CHASSIS - X-PRESS MTD 4 616-008H TOPLINK HEADSTOCK 5 616-016H CHASSIS EXTENSION 6 616-032D BAR DIA.45MM 7 616-060H HEADSTOCK BRACE 8 803-386C NUT HEX NYLOCK M6X1 9 803-412C NUT HEX M24X3 NYLON INSERT 10 803-416C NUT HEX M30X3.5 NYLON INSERT 11 804-160C WASHER FLAT M6 PLT 12 804-255C WASHER FLAT M24 - OD50MM 13 804-257C WASHER FLAT M30 - OD60MM PLT 14 805-468C LYNCH PIN CAT 3 15 817-928C MANUAL HOLDER 16 842-021C HHCS M6X1X20 GR8.8 17 842-039C HHCS M24X3X80 GR8.8 18 842-043C HHCS M30X3.5X180 GR8.8 19 842-044C HHCS M30X3.5X90 GR8.8 20 842-045C HHCS M24X3X90 GR8.8 7
Contents Sub Section Parts Roll Frame Assembly 65004 8
Roll Frame Assembly Item Part No. Part Description Comments 1 601-009H ROLL FRAME 2940MM 3m Machine only - 601-004H ROLL FRAME 3440MM 3.5m Machine only (not shown) - 601-079H ROLL FRAME 3934MM 4m Machine only (not shown) 2 601-015S SCJ50 BEARING COMPLETE 3 601-150D STUB AXLE END WASHER 4 615-247H DEPTH ROD TRUNION 5 616-042H DEPTH CONTROL ROD 6 616-054H ROLL FRAME LOWER LINK - LONG Used only when level boards and/or clod boards - 616-052H ROLL FRAME LOWER LINK Standard link (not shown) 7 616-063D BAR DIA.31.5MM 8 616-064D BAR DIA.60MM 9 803-281C NUT HEX NYLOCK M12X1.75 PLT 10 803-393C NUT HEX NYLOCK M20X2.5 11 803-412C NUT HEX M24X3 NYLON INSERT 12 804-244C WASHER FLAT M20 PLT 13 804-246C WASHER FLAT M12 PLT 14 804-255C WASHER FLAT M24 - OD50MM 15 806-270C U BOLT M20X2.5 X 155 CRS GR8.8 16 842-024C HSHCS M12X1.75X35 GR8.8 17 842-029C HHCS M12X1.75X75 GR8.8 18 842-037C HSFCHCS M12X1.75X55 GR10.9 19 842-116C HHCS M24X3X120 GR10.9 SPTHD 20 891-307C SHIM KIT 7 PIECE 9
Discs Parts Clod Board Assembly 65006 10
Clod Board Assembly Item Part No. Part Description Comments 1 611-377D PLATE 4MM 2 616-006H LH CLOD BOARD 3 616-007H RH CLOD BOARD 4 616-010H LH CLOD BOARD MTG PLATE 5 616-011H RH CLOD BOARD MTG PLATE 6 616-034D BAR DIA.35MM 7 616-038D PLATE 15MM 8 616-039D PLATE 15MM 9 802-458C HHCS M12X1.75X30 GR8.8 10 802-983C HHCS M16X2X70 GR8.8 11 803-281C NUT HEX NYLOCK M12X1.75 PLT 12 803-282C NUT HEX M16X2.00 NYLON INSERT 13 804-246C WASHER FLAT M12 PLT 14 804-247C WASHER FLAT M16 PLT 15 842-062C HSFCHCS M12X1.75X50 GR10.9 11
Contents Sub Section Parts Disc Arm Assembly (Single Hub) 45003 12
Disc Arm Assembly (Single Hub) Item Part No. Part Description Comments 1 601-012S DISC ARM UNIT RH Complete 2 601-013S DISC ARM UNIT LH Complete 3 601-024D PLATE 12MM 4 601-027V BEARING + SEAL KIT COMPLETE 5 601-011H DISC UNIT LH - 601-010H DISC UNIT RH Not shown 6 601-394D X-PRESS LEAF SPACER 7 601-440D HHCS M24X3X185 GR8.8 SPTHD 8 603-570D NIPPLE - GREASE M8 9 604-062D TRACK ARM 10 604-063D BUSH Ø36XØ16.5X31MM 11 604-064D BUSH Ø24XØ16X13MM 12 800-424C NUT-CASTLE M27X1.5 13 802-976C HHCS M12X1.25X20 GR8.8 14 803-282C NUT HEX M16X2.00 NYLON INSERT 15 803-413C NUT CASTLE M24X3 16 803-415C NUT HEX M12X1.5 NYLON INSERT 17 804-159C WASHER SPRING LOCK M12 PLT 18 804-247C WASHER FLAT M16 PLT 19 804-271C WASHER MACH 48X26.5X2 PLT 20 805-445C SPRING PIN 21 805-465C LYNCH PIN CAT 0 22 807-313C SPRING COMP 80 X 20MM 23 812-405C HUB CASTING 24 822-269C SEAL - DISC HUB 25 842-034C HHCS M16X2X80 GR8.8 26 842-038C HHCS M12X1.5X50 GR10.9 SPTHD 27 842-066C HHCS M16X2X55 GR8.8 28 842-223C HHCS M12X1.75X75 GR10.9 29 891-262C HUB CAP 13
Contents Sub Section Parts Disc Blades 45014 14
Disc Blades Item Part No. Part Description Comments 1 820-460C DISC BLADE Ø515X6 To suit TL 2 820-461C DISC BLADE Ø515X6 To suit X-PRESS, SL400-600, DTX 3 820-462C DISC BLADE CUT Ø460 To suit SLD, SL700 4 820-534C SOILRAZOR - Ø510X5 To suit X-PRESS, SL400-600, D 5 820-542C SOILRAZOR - Ø560 55 To suit SLD, SL700 15
Contents Sub Section Parts Levelling Board Assembly 65005 16
Levelling Board Assembly Item Part No. Part Description Comments 1 614-023D PLATE 8MM 2 614-024D NYLON SPACER 40MM 3 616-045D RND BAR DIA.20 4 616-057H LEVELLING BEAM - 3.0M - 616-058H LEVELLING BEAM - 3.5M Not shown - 616-059H LEVELLING BEAM - 4.0M Not shown 5 616-061H LEVEL BOARD MOUNT 6 616-078D LEVEL BOARD ADJUSTER ARM 7 802-975C HHCS M10X1.5X70 GR8.8 8 803-280C NUT HEX NYLOCK M10X1.5 PLT 9 803-281C NUT HEX NYLOCK M12X1.75 PLT 10 803-282C NUT HEX M16X2.00 NYLON INSERT 11 803-393C NUT HEX NYLOCK M20X2.5 12 803-420C NUT HEX WHIZ M12X1.75 13 804-162C WASHER FLAT M10 PLT 14 804-244C WASHER FLAT M20 PLT 15 804-246C WASHER FLAT M12 PLT 16 804-247C WASHER FLAT M16 PLT 17 806-270C U BOLT M20X2.5 X 155 CRS GR8.8 18 807-359C LEVELLING LEAF 45X10X370UF 19 820-584C LEAF CLAMP 60SHS 45 TINE 20 820-625C LEVELING PLATE 45X200 STR 21 842-026C HHCS M12X1.75X100 GR8.8 22 842-032C HHCS M20X2.5X70 GR8.8 23 842-073C HHCS M16X2X75 GR8.8 24 842-334C RHSNB M12X1.75X35 GR8.8 25 891-301C ADJUSTER 350-600 17
Contents Sub Section Parts Scraper Rail Assembly DDL 550 ROLLER SCRAPER DDL 600, ML & V ROLLER SCRAPER 52006 18
Scraper Rail Assembly Item Part No. Part Description Comments 1 601-008H 3.5M SCRAPER RAIL 2 601-043H STEM - SCRAPER DDL60 CB 3 601-044H SCRAPER PLATE 4 601-111H SCRAPER RAIL 3M 5 601-141H 2.5M SCRAPER RAIL 6 601-142H 4M SCRAPER RAIL 7 601-143H 2M SCRAPER RAIL QTY 2 ON 4.0M FW 8 601-156V DDL550 SCRAPER FOR DD LITE 550 ROLLER 9 603-534D SCRAPER PLATE 150MM 10 604-037K SCRAPER ASSEMBLY DDL150 FOR DD LITE 600, ML & V ROLLERS 11 803-280C NUT HEX NYLOCK M10X1.5 PLT 12 803-281C NUT HEX NYLOCK M12X1.75 PLT 13 803-282C NUT HEX M16X2.00 NYLON INSERT 14 804-162C WASHER FLAT M10 PLT 15 804-246C WASHER FLAT M12 PLT 16 804-247C WASHER FLAT M16 PLT 17 806-240C U-BOLT M16X2 X 101 X 145 18 806-242C U-BOLT M10X1.5 X 61 X 83 GR8.8 19 812-414C SCRAPER CLAMP PLATE 20 812-415C SCRAPER STEM 21 842-025C HHCS M10X1.5X45 GR8.8 22 842-026C HHCS M12X1.75X100 GR8.8 23 842-061C RHSNB M10X1.50X25 GR8.8 SPTHD 19
Contents Sub Section Parts Standard Gang Toolbar Assembly 65007 20
Standard Gang Toolbar Assembly Item Part No. Part Description Comments 1 601-060D ANGLE GUIDE 2 615-623D PLATE 15MM 3 616-003H JACK MOUNT - FRONT 4 616-004H JACK MOUNT - REAR 5 616-009D TRACKROD - 12 HOLE 3m only - 616-048D TRACKROD - 14 HOLE 3.5m only (not shown) - 616-049D TRACKROD - 16 HOLE 4m only (not shown) 6 616-016D BAR DIA.40MM 7 616-028H 3M STD FRONT GANG - 616-029H 3.5M STD FRONT GANG - 616-030H 4M STD FRONT GANG 8 616-039H 3M STD REAR GANG - 616-040H 3.5M STD REAR GANG - 616-041H 4M STD REAR GANG 9 616-045D RND BAR DIA.20 10 802-966C HHCS M16X2X35 GR8.8 11 803-282C NUT HEX M16X2.00 NYLON INSERT 12 803-393C NUT HEX NYLOCK M20X2.5 13 803-416C NUT HEX M30X3.5 NYLON INSERT 14 804-187C WASHER SPRING LOCK M16 PLT 15 804-244C WASHER FLAT M20 PLT 16 804-247C WASHER FLAT M16 PLT 17 804-257C WASHER FLAT M30 - OD60MM PLT 18 842-032C HHCS M20X2.5X70 GR8.8 19 842-076C HHCS M16X2X120 GR8.8 20 842-174C HHCS M30X3.5X150 GR8.8 21 891-301C ADJUSTER 350-600 21
Rollers Parts Aqueel II Roller 45012 22
Aqueel II Roller Item Part No. Part Description Comments 1 601-132H ROLL TUBE - 2900MM To suit 3.0m machine - 604-055H ROLL TUBE - 3500MM To suit 3.5m machine - 601-136H ROLL TUBE - 3935MM To suit 4.0m rigid machine 2 601-147K AQUEEL 2 WHEEL- 125MM 3 601-148K AQUEEL 2 WHEEL- 150MM 4 601-398D RING-RETAINING 5 842-062C HSFCHCS M12X1.75X50 GR10.9 23
Contents Sub Section Parts Cage, HD, V & ML Rollers 45010 24
Cage, HD, V & ML Rollers Item Part No. Part Description Comments 1 601-144H CAGE ROLLER Ø540X2442MM TO SUIT 2.5m MACHINE - 601-110H CAGE ROLLER Ø540X2942MM TO SUIT 3.0m MACHINE - 601-145H CAGE ROLLER Ø540X3440MM TO SUIT 3.5m MACHINE - 601-098H CAGE ROLLER Ø540X3934MM TO SUIT 4.0m RIGID MACHINE - 601-146H CAGE ROLLER Ø540X2032MM x2 QTY TO SUIT 4.0m FW MA- CHINE 2 601-323H ML ROLLER - 2.5M TO SUIT 2.5m MACHINE - 601-250H ML ROLLER - 3.0M TO SUIT 3.0m MACHINE - 601-251H ML ROLLER - 3.5M TO SUIT 3.5m MACHINE - 601-324H ML ROLLER - 4.0M TO SUIT 4.0m RIGID MACHINE - 601-325H ML ROLLER - 4.0M FW x2 QTY TO SUIT 4.0m FW MA- CHINE 3 601-326H V ROLLER - 2.5M TO SUIT 2.5m MACHINE - 601-248H V ROLLER - 3.0M TO SUIT 3.0m MACHINE - 601-249H V ROLLER - 3.5M TO SUIT 3.5m MACHINE - 601-329H V ROLLER - 4.0M TO SUIT 4.0m RIGID MACHINE - 601-332H V ROLLER - 4.0M FW x2 QTY TO SUIT 4.0m FW MA- CHINE 4 601-313H HD ROLLER - 2.5M TO SUIT 2.5m MACHINE - 601-246H HD ROLLER - 3.0M TO SUIT 3.0m MACHINE - 601-247H HD ROLLER - 3.5M TO SUIT 3.5m MACHINE - 601-330H HD ROLLER - 4.0M TO SUIT 4.0m RIGID MACHINE - 601-312H HD ROLLER - 4.0M FW x2 QTY TO SUIT 4.0m FW MA- CHINE 25
Contents Sub Section Parts DD Lite 550 Roller 45011 26
DD Lite 550 Roller Item Part No. Part Description Comments 1 601-130H ROLL TUBE 2442MM TO SUIT 2.5m MACHINE - 601-113H ROLL TUBE 2942MM TO SUIT 3.0m MACHINE - 601-134H ROLL TUBE 3440MM TO SUIT 3.5m MACHINE - 601-135H ROLL TUBE 3935MM TO SUIT 4.0m RIGID MACHINE - 601-138H ROLL TUBE 2022MM 2 601-374D PLATE 10MM 3 601-375D SPACER 27MM DDL 4 601-376D SPACER 58MM DDL 5 820-498C DD600 RING - 275 BORE 6 842-068C HSFCHCS M16X2X50 CSK GR10.9 x2 QTY TO SUIT 4.0m FW MA- CHINE 27
Lights Parts Light Kit - Front (3.0m, 3.5m, 4.0m) 65009 28
Light Kit - Front (3.0m, 3.5m, 4.0m) Item Part No. Part Description Comments 1 606-154D PLATE 6MM 2 616-306D PLATE 6MM 3 802-628C HHCS M10X1.5X35 PLT 4 803-280C NUT HEX NYLOCK M10X1.5 PLT 5 803-422C NUT HEX M8X2.00 NYLON INSERT 6 804-161C WASHER FLAT M8 PLT 7 804-162C WASHER FLAT M10 PLT 8 833-610C LIGHT BOARD FRH 9 833-611C LIGHT BOARD FLH 10 842-023C HHCS M8X1.25X25 GR8.8 FTHD 29
Contents Sub Section Parts Light Kit - Rear (3.0m, 3.5m, 4.0m) 52008 30
Light Kit - Rear (3.0m, 3.5m, 4.0m) Item Part No. Part Description Comments 1 601-160V REAR LIGHT KIT 2 601-357D PLATE 12MM 3 603-563D DECAL MOUNT - SPEED 4 608-258D PLATE 6MM 5 802-997C HHCS M10X1.5X25 GR8.8 6 803-422C NUT HEX M8X2.00 NYLON INSERT 7 804-158C WASHER SPRING LOCK M10 PLT 8 804-161C WASHER FLAT M8 PLT 9 833-608C LIGHT BOARD RRH 10 833-609C LIGHT BOARD RLH 11 842-023C HHCS M8X1.25X25 GR8.8 FTHD 12 842-057C HSFCHCS M8X30 CSK 31
Decals Parts Safety/Maintenance Decals 32
Safety/Maintenance Decals Item Part No. Part Description Comments 1 858-631C DECAL-ATTENTION 2 858-634C DECAL-HAND TRAP 3 858-646C DECAL-UNION JACK 4 858-638C DECAL, DD RING 5 858-640C GREASE 50 HOURS 6 858-642C GREASE 200 HOURS 7 P12558 DECAL-AXLE TENSION 33
Parts Safety/Maintenance Decal Locations 34
Safety/Maintenance Decal Locations Item Part No. Part Description Comments 1 858-631C DECAL-ATTENTION 2 858-634C DECAL-HAND TRAP 3 858-646C DECAL-UNION JACK 4 858-638C DECAL, DD RING 5 858-640C GREASE 50 HOURS 6 858-642C GREASE 200 HOURS 7 P12558 DECAL-AXLE TENSION 35
Miscellaneous Parts Standard Torques & Pressures Illustration Number 36
Great Plains UK Ltd. Woodbridge Road, Sleaford Lincolnshire, NG34 7EW United Kingdom Tel: +44(0)1529 304654 Fax: +44(0)1529 413468 E-Mail: simba@greatplainsmfg.com Web: www.greatplainsmfg.co.uk