PRELIMINARY INFORMATION PowerFlex 6000 Medium Voltage AC Drives Simple. More Reliable. Easy-to-use. User-friendly Control for Variable and Constant Torque Applications Cost-effective solutions for new and retrofit, variable and constant torque applications such as fans, pumps and compressors. Now available up to 11 kv, 11 MW (15,000 Hp). Controls speed, stopping and starting of existing or new MV motors. 100% starting torque with sensorless vector control. Simple, air-cooled design at all voltage and power ratings. Faster commissioning and operation with standard AOIs and faceplates. Integrally mounted multi-pulse isolation transformer helps ensure low line-side harmonics. Automatic power cell bypass helps minimize downtime in your critical applications. Common modular power cells that are designed for easy removal, minimizing Mean Time To Repair. On-line UPS is standard for control power backup. Internally powered cooling fans reduce customer supplied control power requirements. Key and electromechanical interlocks help protect personnel from exposure to medium voltage, for added safety. The PowerFlex 6000 drive is a cost-effective solution for applications ranging from 2.3... 11 kv. These drives are easy-to-use, maintain and include various communication options to integrate into any control system. By accessing our global infrastructure of support centers and subject matter authorities, you can better protect your automation investment. You can get real-time access to our global network of technical support engineers and on-line resources. Services can be performed at your site to supplement maintenance and engineering activities while keeping your facilities up and running. When you choose PowerFlex 6000 drives, you chose a solution that is backed by the expertise, services and support of Rockwell Automation, a global industry leader in medium voltage motor control. Our comprehensive experience and support capabilities uniquely qualifies us to help maximize your investment and achieve plant-wide optimization.
Automatic Power Cell Bypass In the unlikely event of a power cell failure, the automatic power cell bypass option allows the PowerFlex 6000 drive to bypass that power cell, along with the corresponding cells in the other two phases, so that the drive remains running at a reduced capacity, providing time to plan for a scheduled shut-down. Helps minimize downtime in your critical applications Solid-state bypass circuit reduces process interruption time (faster than traditional DC contactor bypass method) Cascaded H Bridge (CHB) Topology The proven CHB topology combines an integrally mounted phase shifting isolation transformer and series-connected power cells for each phase. In addition to stepping down the input voltage, the isolation transformer also provides two other principal functions: Mitigate common mode voltage stress so motors with standard insulation levels can be used. Reduce Total Harmonic Distortion (THD), due to the phase shifting of its secondary windings, so input side harmonics don t negatively impact the plant or utility power grid. A number of identical low voltage power cells are series-connected (cascaded) together to produce the medium voltage levels required to operate the motor. The voltage step for each cell is relatively small. A Pulse Width Modulation (PWM) switching pattern is used so output harmonics and torque pulsations at the motor are minimal, even at lower speeds. This technology allows standard motors to be used for new applications and it is ideal for retrofitting existing motors. This allows for longer motor cable lengths, without the requirement for output filtering. INPUT POWER 3 PHASE AC ANY VOLTAGE A1 A2 A3 A4 A5 A6 B1 C1 B2 C2 B3 C3 B4 C4 B5 C5 B6 C6 M Drive Topology, 6600V AC This power cell concept makes maintenance quick and easy. Each cell has built- in diagnostics to identify and isolate a cell needing replacement, in the unlikely event of a failure. This minimizes power cell replacement time, so process uptime is maximized. A number of system bypass options are also available. Standard Power Cell
Maximum Voltage Power 18000 16000 14000 Power (kw/hp) 12000 10000 8000 6000 4000 2000 0 kw 2300 3300 4160 6000 6600 10000 11000 Motor Voltage (V) HP PowerFlex 6000 Line Side Harmonics Power System Friendly input current and voltage Phase Current waveforms - complies with IEEE 519 Harmonic Phase Voltage Guidelines. 6.6 kv Output 6.6kV Input (36 Pulse) U Phase Current U-V Phase Voltage Motor Waveforms Motor friendly current and voltage waveforms suitable for operation with new or existing standard motors. Inverter duty motors not required. 6.6kV (36 Pulse) 6.6kVInput Output Phase Current U Phase Current U-V Phase Voltage L-L Voltage
PowerFlex 6000 Drive Dimensions 2.4kV Output 4.16kV Output 137-470 kw 200-650 Hp 3550 mm 139.8 inches 470-700 kw 650-950 Hp 700-800 kw 950-1060 Hp 225-880 kw 300-1200 Hp 880-1220 kw 1200-1650 Hp 4380 mm 172.4 inches 3810 mm 150 inches 225-830 kw 300-1115 Hp 800-1230 kw 1060-1650 Hp 4110 mm 162 inches 830-1220 kw 1115-1650 Hp 4380 mm 172.4 inches 1230-1770 kw 1650-2370 Hp 4710 mm 185.4 inches 1220-1940 kw 1650-2600 Hp 4610 mm 181.5 inches 1770-2400 kw 2370-3200 Hp 5010 mm 197 inches 1940-2130 kw 2600-2850 Hp 4910 mm 193 inches 2130-2830 kw 2850-3800 Hp 2830-4140 kw 3800-5550 Hp 5810 mm 228.7 inches 300-880 kw 400-1200 Hp 4320 mm 170.1 inches 3kV Output 160-600 kw 200-800 Hp 3550 mm 139.7 inches 600-880 kw 800-1200 Hp 880-1540 kw 1200-2065 Hp 4110 mm 162 inches 1540-1920 kw 2065-2575 Hp 4710 mm 185.4 inches 880-1300 kw 1200-1750 Hp 4520 mm 177.94 inches 1920-2990 kw 2575-4010 Hp 5010 mm 197 inches 1300-1750 kw 1750 Hp-2350 Hp 5200 mm 204.7 inches 200-800 kw 270-1075 Hp 4000 mm 157.5 inches 800-1200 kw 1075-1610 Hp 4200 mm 165.3 inches 1200-1600 kw 1610-2160 Hp 4600 mm 181.1 inches 1600-2030 kw 2160-2720 Hp 4860 mm 191.3 inches 2030-3070 kw 2720-4115 Hp 5160 mm 203 inches 3070-3180 kw 4115-4260 Hp 6010 mm 236.6 inches 3180-4360 kw 4260-5845 Hp 6410 mm 252.3 inches 4360-5300 kw 5845-7100 Hp 6610 mm 260 inches 5300-5570 kw 7100-7470 Hp 8410 mm 331 inches 5570-5970 kw 7470-8000 Hp 8810 mm 346.8 inches 6kV Output 3.3kV Output (excluding fans)* 175-660 kw 235-885 Hp 3550 mm 139.7 inches 660-880 kw 885-1180 Hp 880-1690 kw 1180-2260 Hp 4110 mm 162 inches 1690-1930 kw 2260-2590 Hp 4710 mm 185.4 inches 1930-3030 kw 2590-4060 Hp 5010 mm 197 inches 3030-3280 kw 4060-4400 Hp * Add up to 500 mm for fans **Dimensions include transformer cabinet, power cell cabinet and control cabinet Contact factory for Heavy Duty ratings Information is subject to change. Please for any requirements not shown.
6.3/6.kV Output 10kV Output 300-820 kw 400-1100 Hp 4320 mm 170.1 inches 820-1300 kw 1100-1750 Hp 4520 mm 177.94 inches 1300-1940 kw 1750-2600 Hp 5200 mm 204.7 inches 220-780 kw 295-1045 Hp 4000 mm 157.5 inches 780-1320 kw 1045-1770 Hp 200-800 kw 270-1075 Hp 4400 mm 173.2 inches 800-2000 kw 1075-2680 Hp 4600 mm 181.1 inches 2000-2800 kw 2680-3590 Hp 6540 mm 257.4 inches 2800-3200 kw 3590-4290 Hp 6160 mm 242.5 inches 4200 mm 165.3 inches 3200-4460 kw 4290-5980 Hp 6560 mm 258.2 inches 1320-1760 kw 1770-2360 Hp 4600 mm 181.1 inches 4460-5120 kw 5980-6865 Hp 6760 mm 266 inches 1760-3070 kw 2720-4115 Hp 5120-6410 kw 6865-8600 Hp 9810 mm 386.2 inches 3070-3380 kw 2360-4530 Hp 5810 mm 228.7 inches 6410-8840 kw 8600-11,850 Hp 10,610 mm 417.7 inches 3380-4230 kw 4530-5670 Hp 6810 mm 268 inches 8840-9950 kw 11,850-13,340 Hp 11,010 mm 433.4 inches 4230-4870 kw 5670-6530 Hp 7010 mm 276 inches 4870-6050 kw 6530-8110 Hp 8810 mm 346.8 inches 6050-6570 kw 8110-8810 Hp 9610 mm 378.3 inches 300-2130 kw 400-4130 Hp contact factory 3390-4180 kw 4545-5600 Hp 6810 mm 268 inches 4180-5120 kw 5600-6865 Hp 7010 mm 276 inches 6.9kV Output 300-2130 kw 400-4130 Hp contact factory 5120-5630 kw 6865-7550 Hp 9210 mm 362.5 inches 2130-3080 kw 2855-4130 Hp 5630-6430 kw 7550-8620 Hp 10,810 mm 425.6 inches 3080-3530 kw 4130-4730 Hp 5810 mm 228.7 inches 6430-7490 kw 8620-10,045 Hp 11,210 mm 441.3 inches 3530-3740 kw 4730-5015 Hp 6810 mm 268 inches 7490-9010 kw 10,045-12,080 Hp 11,410 mm 449.2 inches 3740-5090 kw 5015-6825 Hp 7010 mm 276 inches 9010-10,950 kw 12,080-14,680 Hp contact factory 5090-5930 kw 6825-7950 Hp 8810 mm 346.8 inches 5930-6870 kw 7950-9210 Hp 9610 mm 378.3 inches * Add up to 500 mm for fans **Dimensions include transformer cabinet, power cell cabinet and control cabinet Contact factory for Heavy Duty ratings Information is subject to change. Please for any requirements not shown. 11kV Output
Technical Specifications PowerFlex 6000 AC Drive Input Voltages (kv)* Typical Applications Rectifier Configuration Cooling Type Cooling Fan Design Motor Current Motor Types 2.4, 4.16, 6, 6.3, 6.6, 7.2 (/cus) 3.3, 4.16, 6, 6.3, 6.6, 10, 11 () Variable torque and Constant torque 18-Pulse (2300/3300 V) 24-Pulse (4160 V) 30-Pulse (6000 V) Air-cooled Eco-design fan up to 680 amps Induction 36-Pulse (6300/6600/6900 V) 48-Pulse (10 kv) 54-Pulse (11 kv) Input Harmonics Meets IEEE 519-1992, GB/T 14549-1993, EN 61000-2/3 Input Power Factor >.95 Automatic Power Cell Bypass Option IM Drive Control Motor Cable Lengths Enclosure Certification Communication Protocols Control Power Back-up Regenerative Braking VFD Efficiency Output Frequency Range VFD Noise Level Up to 680 A 7 WinCE Color Touch Screen V/Hz, or Sensorless Vector Control Up to 400 m (1300 ft) without dv/dt filter Type 1/IP31 /CE, /CSA EtherNet/IP, Modbus RTU RS-485, Modbus-TCP, Modbus-PLUS RS-485, PROFIBUS RS-485 UPS with 30 minute battery backup (Standard feature) No >96.5% (with high efficiency transformer) 1.0... 75.0 Hz < 85 dba Information is subject to change. Please for any requirements not shown. * Contact factory for higher voltages. In most cases Allen-Bradley, Listen. Think. Solve., PowerFlex and Rockwell Software are trademarks of Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 6000-PP003C-EN-P May 2017 Supersedes Publication 6000-PP003B-EN-P October 2015 Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.