Gas Convection Ovens models SDG-, SDG-2 UP TO (serial#) 2052300xxxxx (date) 3-May-2 Phone (US & Canada): 800 427 6668 Fax (US & Canada): 800 36 7745 www.garland-group.com U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
Quality Factory Replacement Parts for the World s Finest Foodservice Equipment Solutions This parts list is updated regularly. Please find the most current revision on our website @ www.garland-group.com
Gas Convection Ovens models SDG-, SDG-2 UP TO (serial#) 2052300xxxxx (date) 3-May-2 Table of Contents Rating Plate Location / Serial# Interpretation................................................. 5 Manual Control Panel Components.......................................................... 6 Electronic Control Panel Components (IM300 Series).......................................... 8 Burner and Gas Line Components..........................................................0 Door Components & Assemblies...........................................................2 Main Exterior Components................................................................8 List of Wiring Diagrams, Caster and Ventilatio Kits............................................20 Related Bulletins.........................................................................20 Revision History..........................................................................2 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 3
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Rating Plate Location The Rating Plate (Product Identification Plate) contains important information on the unit s configuration. Units Built UPTO 3-MAR-20 Units Built FROM 0-APR-20 Door Motor Rating Plate (On the Inside of Lower Front Cover) Rating Plate (On the Outside of Left Body Side Panel) Serial# (Year/Month Information) The Serial Number is 3 Digits long and is stamped on the Rating Plate. 0 05 2300 00668 Sequential Number Factory Code Month Year U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 5
FF50OGas Convection Ovens models SDG-, SDG-2 manual Control panel COMPONENTS 9 8 5 0 7 2 & (For Timer Item# 4A) 2 OR 3 (For Timer Item# 4B) 45 COOK COOL DOWN 55 60 POWER ON TIMER OFF 0 HIGH LOW 5 0 5 4A OR 4B 40 20 35 30 25 TEMP 0 6 500F 450F 200F 400F 250F & 2 For Thermostat Item# 5 2 350F 300F 5 3 4 6 (Harness) Page 6 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Manual Control Panel
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 manual control panel COMPONENTS ITEM PART # DESCRIPTION QTY CRITICAL 79805 Control Panel - S/S, Manual Note: Control Panel with P/N 7980 is No Longer Available. 3 65793 Overlay - Manual Control, 2SP, Sunfire 4 6700 Polar Fan - 5V, 20mm c 5 006489 Pilot Light - Green, 20V 6 006496 270000 Amber Pilot Light (5V) Note: Used UP TO December, 987. Pilot Light - Amber (28V) Note: Used FROM 6-Nov-95. 7 955402 Rocker Switch - ON/ON c 8 95540 Rocker Switch - ON/OFF/ON c 9 8000 Momentary Push Switch c 0 74920 Panel Restraining Bracket G0276-2 342 Dial Insert (for item ) 3 765802 4a 285700 4b 95600 Dial - Small Shaft, Universal Note: Used for the Thermostat (item 5) and the Mallory Timer (item4a). There are two types of timers. Please check the type of timer used in the unit before ordering. Fluted Knob (includes 2 set screws) Note: Used FROM -Jan-07. Required for Timer P/N 95600 (item 4B). There are two types of timers. Please check the type of timer used in the unit before ordering. Mallory Timer - hr, 5V, 50-60Hz Note: Used UP TO 3-Dec-06. Used with the Universal Dial (item ). Timer with Alarm - hr, 5V Note: Used FROM -Jan-07. Used with the Fluted Knob (item 3). max. 2 max. 2 c c c 5 g02902-0 Thermostat c 6 455632 Main Harness SDG-, 20V, Gas * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 7
00 Gas Convection Ovens models SDG-, SDG-2 electronic Control panel COMPONENTS (im300 series) IM300 Series Control: Used FROM March-999 UP TO March-2003 4 3B 3A 4D 3 4A 6B 2 4C 4B 6A 7 2 ON OFF LIGHT HIGH LOW COOL DOWN LOAD PROBE AUTO COOL ERROR DOWN 30 250 60 275 300 325 90 350 375 400 425 220 9 225 200 75 450 475 500 525 250 70 50 F C 550 280 5 TEMPERATURE OFF 60 0 55 5 50 0 45 5 40 20 35 30 25 TIMER 8 Page 8 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) IM300 Control Panel
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Electronic control panel COMPONENTS (IM300 Series - Used FROM March-999 UP TO March-2003) ITEM PART# DESCRIPTION QTY CRITICAL ck946693 Control Panel Assembly Note: Assembly includes an overlay (90857), a control panel SDG IM300 c (946693), and a Fast Control keypad (970). 2 455632 Main Harness SDG- 3a 9090 Hi-Limit Bracket 3b 9550 Thermal Disc Cooling Switch c 4 97099 Relay Board Assembly - 20V c 4a 9690 Relay Board c 4b 9799 Transformer 20V to 24V c 4c 76790 Teflon Spacers 4 4d 9680 Relay Board Assembly Bracket 5 765802 Fluted Knob with Two Set Screws 2 6A 252700 Spark Ignition Module Note: Item is No Longer Available. Use Kit 4529434 (item 6B). c 6B 4529434 Ignition Module Service Kit Note: Kit includes an ignition module (part# 4528856) and instructions. c 7 269899 Transformer, class 2, 20V-24V c 8 285700 Mallory Timer - Hr, 5V 50/60Hz c 9 980 Potentiometer c 90570 Digital Control c 2 666300 /4 Space to RAJH Type Adapter 3 84290 Probe Note: Used UP TO NOV-2000. c 906002 Probe Note: Used FROM NOV-2000. c 4* 807838 Wiring Digram - 5V, IM300, SDG- 5* 804723 Harness HTR/IGN SDG- 6* 804724 Door Harness SDG- 7* 80473 Hi-Limit Harness * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 9
Gas Convection Ovens models SDG-, SDG-2 Burner and gas line COMPONENTS OR 35 29 0A 28A 28B 4 3 0B 2 36 30 34 33 5 38 2 8 26 7 6 24 26 26 24 25 9 25 22 Gas Components Page 0 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Burner and gas line COMPONENTS ITEM PART# DESCRIPTION QTY CRITICAL 467200 Burner Pan 2 467400 Burner 5 3 46700 Cross-over Bracket 4 4 265504 Cross-over Angle (alt p/n: G03065--9) 2 5 265548 Orifice Fitting - Natural Gas, 48F 5 265556 Orifice Fitting - Propane Gas, 56F 5 6 93599 Tail Pipe Assembly, 37-/2 Note: Tail Pipe 30297 is No Longer Available. 0a 75890 Pilot - Electronic, Natural Gas c 758902 Pilot - Electronic, Propane c 0b 46600 Flame Sensor c 030024 Female Terminal 4 2 457368 Cable - Flame Sensor 7 75490 Dual Valve - Natural Gas c 754902 Dual Valve - Propane c 8 265585 Manifold Assembly 9 265900 Shutoff Valve - Manual, 3/4 NPT 22 05259 Street Elbow - 90 deg., Black 24 2302 Union /2 NPT 25 02565 Bushing - Hex, 3/4 x /2, Black 2 26 4323 Nipple -.50 NPT, Close, SCH 40, Black 3 28A 252700 Spark Ignition Module Note: Item is No Longer Available. Use Kit 4529434 (item 28B). c 28B 4529434 Ignition Module Service Kit Note: Kit includes an ignition module (part# 4528856) and instructions. c 29 269899 Transformer - Class 2, 20V-24V c 30 7590 Pilot Bracket 33 004800 /2 x /8 Bell Reducing Coupling 34 007300 /8 Steel Pipe Plug (as required) 35 666300 Rajh Adapter 36 02873 Tubing - Aluminum, /4 x 3 38 265300 Heat Deflector (Over the Manifold) Burner Package Assemblies CK4538 Natural Gas Burner Kit Nat ICO CK4539 Propane Burner Package Assembly * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page
Gas Convection Ovens models SDG-, SDG-2 DOOR COMPONENTS & ASSEMBLIES 3 2 4 2 7 2 6 5 60 Left Door Assembly 7 8 6 5 6 9 7 20 8 Chain Assembly 0 6 Right Door Assembly 22 23 2 9 Door Switch 3 32 37 Left Door Components 44 40 43 42 4 39 Right Door Components 5 44 40 52 53 43 4 42 33 OR 35 36 34 38 Door Page 2 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Door COMPONENTS & assemblies ITEM PART# DESCRIPTION QTY CRITICAL 534500 Seal - Door, Bottom 2 G03269R Seal - Door, Top / Left / Right (sold by the foot) top - 3 L/R - 2 EACH 3 30420 Side Door Bracket - S/S, Left 4 304202 Top Door Bracket - S/S 5 7900 Right Door Seal 6 45592 Center Door Seal - Right Note: Used FROM -Jan-2003. 7 4559 Center Door Seal - Left Note: Used FROM -Jan-2003. 8 800323 #0-24 x 5/8 Machine Screw, Phillips, Stl (for Center Door Seals) 6 9 02904 Door Catch (Door) Note: Used UP TO 22-May-2003. c 0 02902 Door Catch (Frame) Note: Used UP TO 22-May-2003. c Door Chain Assembly & Components 5 452066 Door Chain Assembly Note: Includes Items 6-20 2 c 6 0420 Connecting Door Rod - Short Note: Item listed for reference only. Not Sold Separately. 2 c 7 04200 Connecting Door Rod - Long Note: Item listed for reference only. Not Sold Separately. 2 c 8 05000 Turnbuckle /4-20 with 4" Take Up 2 c 9 0200 Roller Chain #40 2 20 02299 Connecting Link #40 4 Door Micro Switch & Related Components 2 09600 Door Micro Switch c 22 533400 Door Micro Switch - Cover 23 533800 Door Micro Switch - Bracket Left and Right Doors Components 3 562602 (Old Style) Door Handle End - Top, Grey Note: 32 562603 (Old Style) Door Handle End - Bottom, Grey (Old Style) Used UP TO 33 664800 (Old Style) Door Handle - Grey Mar-2003. 34 66320 Handle Bracket Plate (for Old Style Handle) 35 458768 Door Handle Tube with Insert, Painted 36 924206 Plate for Door Handle 2 37 0605 Door Panel - Left Note: Used UP TO Mar-2003. 455200 Door Panel - Left Note: Used From Mar-2003 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 3
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Door COMPONENTS & assemblies ITEM PART# DESCRIPTION QTY CRITICAL 38 0895 Door Frame Assembly - Left Note: Used UP TO 26-Mar-2003 ck45597 Door Frame Assembly - Left Note: Used From 27-Mar-2003 39 0799 Liner - Left Door Note: Used UP TO Mar-2003 455203 Liner - Left Door Note: Used From Mar-2003 40 00999 Oven Door Window - 3/6 Glass 2 4 92320 Spacer - Door Hinge 2 42 Ck00589 Hinge Bracket Assembly with Bearing 43 302800 Upper Door Bearing Retainer 2 44 000000fg Fiberglass Insulation 2 5 455206 Door Panel - Right (Window) 0402 Door Panel - Right (Solid) 52 ck45596 Door Frame Assembly - Right (Window) 0897 Door Frame Assembly - Right (Solid) - No Longer Available 53 455209 Liner - Right Door (Window) 0582 Liner - Right Door (Solid) 60 ck029279 CK029277 ck45599 Left Door - Complete Assemblies Left Door Assembly (Window) Note: Used UP TO 26-Mar-2003. Left Door Assembly (Solid) Note: Used UP TO 26-Mar-2003. Left Door Assembly (Window) Note: Used FROM 27-Mar-2003. ck029276 Right Door Assembly (Window) Note: Used UP TO 26-Mar-2003. 6 CK029278 Right Door Assembly (Solid) Note: Used UP TO 26-Mar-2003. ck45598 Right Door Assembly (Window) Note: Used FROM 27-Mar-2003. * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Right Door - Complete Assemblies Page 4 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
NOTES U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 5
Gas Convection Ovens models SDG-, SDG-2 OVEN COMPONENTS 9 7 8 7 5 2 3 4 6 6 5 30 3 3 4 2 0 33 32 34 2 35 7 20 8 25 26 27 28 29 Oven Components Page 6 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 OVEN COMPONENTS ITEM PART# DESCRIPTION QTY CRITICAL G02952-0P Blower Wheel Assembly - Nickle Plated 2 0902 Motor Mount Plate 3 9592 Insulation, Motor Pocket 4 02000 Motor Mount Pocket 5 ck02498 Motor Mount Brace Assembly - Side 2 6 ck02499 Motor Mount Brace Assembly - Top, Bottom 2 7 6867 Motor - 3/4 HP 5V 2 Speed c 8 ck02079 Motor Mount Assembly Service Kit c 9 CK003095 Motor Assembly Kit - 3/4 HP 5V 2 Speed Note: See Bulletin B-0-200. Kit includes items, 7, 8, and fasteners. c 0 025800 Lamp Socket - Porcelain 2 025900 Light Socket Gasket 2 2 02605 Teflon Coated Light Bulb 2 3 9004800 Light Cover - Glass 2 4 534400 Glass Retainer 2 5 300900 Vent Cover 6 30090 Vent Slide 7 G02904-0p Blower Inlet Cover 8 540999 Air Baffle 9 53370 Air Baffle Spacer 4 20 8005000 /4 Turn Pin 4 800500 /4 Turn Fastener Receptacle 4 2 54000 Air vane 2 25 3570 Rack Guide Assembly, Deep 2 26 02700 Oven Rack 28x28 5 27 37600 Rack Guide Bracket 4 28 3760 Rack Guide Holddown Bracket 2 29 ck05797 Capillary Tube Guard 30 0200 Magnetic Catch 2 3 g02858-2-8 Fire Plate Deep (alt p/n: 0340) 32 29799 Fire Plate Front Support Welded Assembly 2 33 265700 Fire Plate Support Angle 2 34 30600 Base Heat Shield (between item 25 and the Top Combustion Chamber) 35 75470 Center Air Shield * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 7
Gas Convection Ovens models SDG-, SDG-2 Main exterior components 20A 25A 7A 7B Back View 25B 7B 3 20B 2 0 SINGLE UNIT 25C DOUBLE STACK 9 2 6 6 5 26 Double Deck Front View with Top Combustion Cover Removed 3 8B 25A 25B 4A, 4B, 4C 25C 2 8A 24 23 22 8B 8C 28 29 27 9A 9B 9A 9B 8A 8B 8C 9A 9B Page 8 Double Deck Back View U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Main Exterior Components
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 Main exterior COMPONENTS ITEM PART# DESCRIPTION QTY CRITICAL 300600 Top, SS 2 300503 Left Boday Side Panel, SS 3 300509 Right Body Side Panel, SS (Deep) 4A ck7200 Combustion Chamber Front Assembly 4b ck455638 Combustion Chamber Cover 4c ck72099 Combustion Chamber Assembly Note: Assembly includes items 4A and 4B. 6 04099 Flue Collector Box Assembly 8a ck753298 Leg Assembly, S/S, 28 4 8b 753398 Leg Assembly (Double Deck) 4 9 3000 Top Front Veneer 30260 Side Top Veneer 2 0 0470 Main Back 05508 Rear Control Panel Section 2 0483 Junction Box Bottom, Deep 3 04809 Light Box cover 5 032503 Element Hole Patch GG 6 02950 8 Long Power Supply Cord 7a 029430 3/8 x 30 Flex Conduit 2 7b 02850 3/8 BX Connector, Straight 4 8a 23600 -/2 Square Foot Insert, Chrome Plated 4 8b 77502 Caster Insert (Single Deck) 4 8c 755998 Double Deck Caster Pad SS W/A 4 9a 027500 4 Swivel Caster without Brake, 3/4 NPT Stem 2 9b 02750 4 Swivel Caster with Brake, 3/4 NPT Stem 2 9C* 755999 Leg Base 4 20a 9000 6 Vertical Draft Diverter for Single Unit 20B 90203 Flue Cap - Single Unit 2 05299 Flue Box Assembly Front 22 05205 Rear Flue Box - Bottom Deck 23 05206 Flue Box Top - Bottom Deck 24 05287 Flue Riser Welded Assembly 25a 900 8 Vertical Draft Diverter for Double Stacked Units 25b 586798 Flue Hood Top - Double Deck 25c 586799 Flue Hood Box Body - Double Deck 26 302500 Fire Plate/ Support Bracket 27 303200 Rear Securing Plate 2 28 CK29 Caster Kit - Single Deck Note: Kit includes items 9A (x2), 9B (x2), and 8B (x4). 29 CK200 Caster Kit - Double Deck Note: Kit includes items 9A (x2), 9B (x2), and 8D (x4) * NOT ILLUSTRATED RECOMMENDED STOCK PARTS U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 9
sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 list of wiring diagrams, caster and ventilatio kits wiring diagrams - gas part# DESCRIPTION 266738 Wiring Diagram - SDG, 20V, 60Hz, Gas part# ck29 ck200 caster kits DESCRIPTION Single Deck Caster Kit Double Deck Caster Kit leg kits part# DESCRIPTION 755098 S/S Legs Kit - Single Deck 755096 S/S Legs with Casters Kit - Single Deck 755798 S/S Legs Kit - Double Deck 755796 S/S Legs with Casters Kit - Double Deck ventilation kits part# DESCRIPTION ck3 Direct Connect Vent - Single Deck ck32 Direct Connect Vent - Double Deck 95229 SS Canopy Diverter (SDG-, SDG-2) Sunfire PARTS IDENTIFICATION Gas Convection Ovens models SDG-, SDG-2 related bulletins BULLETIN # SUBJECT DATE b-0-200 Motor Assembly Kits - Full Size Convection Ovens Sep 28/200 Page 20 U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8)
Sunfire PARTS list - revision history (SDG) REV PAGE# ++ ITEM# ++ NOTEs DATE 5 3 Part# was 65793. 3 4 Description was thermostat. 26 Quantity changed, was. oct 3/02 5 20 New part number added 4 8 New drawing nov 2/02 5 8, 9 37 Part# deleted 2, 3 26, 27 Added new part numbers apr 29/03 8 New Drawing 6 9, Added footnote sep 26/03 6, 7 Digital photos from p.9 - items 0,, 2, 35 7 2 Part# correction - was 02000 8 3 5 Part 6867 replaced 68670 nov 4/03 9 3 28 Added part# for wiring diagram nov 5/03 Deleted part 8500 Honeywell Ignition Module 7 6 Added 252700. 0 9 28 Deleted - 5630 Spark Ignition Module Natural Gas jan 7/04 6 Photo description changed 5 6 Added date of use and new part# 270000 Added amber light photo at the end jan 6/04 2 0 New drawing - correction under left door itme # s jun 9/04 3 9 28 Added more info dec 8/04 5 6 Description added 4 New drawing 4 Kit no long available, was under item# 20 oct 2/05 20 5 CK3 Direct Vent Kit - Single & CK32 Direct Vent Kit - Double 25a, 25b, 25c Part vent number added for double stack 4 Added new part# 5 3 apr 20/07 0 Modified drawing Added rating plate, serial# info. Revised / added illustrations. Control Panel 7980 is NLA. New Panel is 79805 (S/S, no emboss, same dimensions). 2 Control Panel Overlay p/n is 65793, was 65773. 6-7 7 Switch 955402 replaces 09209 8 Switch 95540 replaces 09207 3, 4b, 6 Added fluted knob765802, timer 95600, and harness 455632 2 Main Harness, revised p/n to 455632, was 804722 3b Thermal disc cooling switch 9550 replaces Hi Limit 78302 8-9 4b Transformer 9799 replaces 970 Added ignition module service kit 4529435, timer 95600, adapter 666300, and probes 6b, 8, 2, 3 84290/906002 Removed Upper Control Panel Cover 9850.??????? 6, 28b Added new pipe asm 93599. Added ignition service kit 4529434 2 Flame sensor cable 457368, was 269703 0-25 P/N 02565 replaces 038403 26 P/N 4323 replaces 004640 29 Transformer 269899 replaces 269800 6 Removed: ignition module 5630, coupling 00482, nipple 004662 New and old components are shown and listed. Used UP-TO and FROM dates are noted if apr 04/2 2-5 info is available. 2 Parts use G03269R. Was 58600/5860. 20 Added p/n 02299 2 Part 0902 replaces 0906 3 Part 9592 replaces 0200 5 Added related bulletin info. 6-7 Parts use G02952-0P. Was 025302 4 Parts use G02904-0P. Was 04500 23 Capillary Tube Guard, use kit CK05797. Was 05799 25A Parts use G02858-2-8. Was 0340. Removed W/D 266733. List W/D on a different page and new P/N is 266738. Painted exterior option is No Longer Available. Removed items 30060, 300502, 300508. 8-9 4a, 4b, 4c Added new combustion chamber parts CK7200, CK455638, CK72099 Removed: logo part 22947-2, legs 753299, legs 753399, caster pad 303597, connector 028500, rear control panel patch 046500. 8B Caster Insert 77502 replaces 303596. 28, 29 Added caster kits. 7 New Sunfire logo. Apr 30/2 8 SDG model is No Longer Available. Added serial# and date on front and third pages. May 22/2 ++ Page#/Item# reference the specific page/item numbers in the corresponding Revision version only. U_GO_PL_SUNFIRE_SDGSDG2 (Rev 8) Page 2