About Us Quality you demand experience and service to back it up. Keystone Drill Services, Inc. (formerly known as two separate entities Keystone Drill Services and Stockdale Mine Supply) have over 100 years of combined experience serving your drilling needs. Our reputation and experience have allowed us to represent the best manufacturers of drilling products in the world. We are an authorized distributor for Atlas Copco, Doosan Portable Power, Gardner Denver, Star Iron Works, Varel International, Sullair, and many more. The large diversity in our suppliers allows us to respond to any drill related problems with unprecedented efficiency. In addition, we manufacture our own custom engineered products. From complete machine purchases to supplying the smallest part to keep you drilling, you will find experienced staff in each department willing and able to help. The corporate philosophy of 24/7 service ensures that our customers have the ability to reach a qualified person when they need help the most. Our employees work together to provide you with the best possible service. Our Sales, Service, Parts and Rental Divisions are made up of highly skilled, knowledgeable, dedicated employees with years of experience and expertise. Each is available today to assist you in meeting your project needs. Industries we serve: Oil & Gas Foundation / Construction Utility & HDD Water Well & Exploration Blast Hole Ground Engineering Horizontal Boring Directional Drilling Mining & Aggregate Tunnel & Underground Specialty Elevator Shaft Pipeline (Dewatering) We are pleased to be your one stop shop for all your project needs. You will find our website, www.keystonedrill.com, and this brochure to be a guide in providing information on our products and services. Given the broad range of product lines and product variations that we handle, it is difficult to offer detailed information. If you have any questions, please call us toll free at 800-221-0586. Our customers rely on Keystone to assist them with selecting the right product or service for a specific application. To accomplish this, we develop a professional relationship with you, determine your project needs, and then recommend the right product or service.
Drill Bits Downhole Drill Bits (3 7/8" 48") PDC Drill Bits (3" 17 1/2") Roller Cone Drill Bits (2 7/8" 36") HDD Drill Bits Top Hammer Quarry/ Underground Drill Bits (1 1/2" 6") New Drill Bits featuring: Diamond Enhanced Carbide Reclaimed Diamond Dyanite Carbide Standard Carbide Specialty Drill Bits Bit Retrieval System Fishing Tools Blow Tubes Drive Pins In House Bit Repair Service 1
Symmetrix & Elemex Overburden Drilling Systems The new Elemex system is designed to minimize the air escape to the surrounding soil preventing overdrilling and damages to nearby structures. Symmetrix product range is made to cover all drilling applications and has various solutions to suit different requirements. Permanent casing Retrievable casing Horizontal applications Drill through casing for rock sockets 1. 2. 3. System with drill through pilot bit 1. Casing is installed until seated into bedrock. 2. Drill through pilot bit is unlocked from ring bit and after that pilot bit drills a rock socket. Drill string is pulled out from the hole. 3. Reinforcement element is installed and concrete poured into the hole. Casing sizes 3" 48" Safe Economical Precise Productive Simple Design Permanent, retrievable and drill through solutions 2
Downhole Drills Choosing the right hammer is largely determined by the hole size and the type of rock formation. Our experienced sales personnel will guide you to the best solution for your application. Featuring Secoroc: Hydrocyclones Jet Subs Shock Subs Stabilizers Thrust Washers Thread Grease Rock Drill Oil Inspection Service: Cleaning Inspection Measurement Test Firing Model/Hole Size Range COP (2 3/4" 7") COP Gold (4 5/16" 7") QL (4 5/16" 12") QLX (3 9/16" 6 1/2") and (9 7/8" 11") TD (7 7/8" 12") Secoroc COP/COP Gold/QL hammers: Reliability Longevity Shallow water well drilling Production drilling in quarries Blasthole drilling Secoroc QLX hammer: Deephole drilling Proven superior performance Adaptability to different air requirements Secoroc TD hammer: Maximum productivity Better penetration rate Deephole drilling RENTALS AVAILABLE 3
Large Diameter Downhole Drills We have a variety of solutions that are ideal for large hole foundation/construction projects as well as utility and pole hole projects. These flexible hammers can be used in piling, footings, piers, caissons and oil & gas operations. QL300 hammer with 48" bit Featuring Secoroc: Model/Hole Size Range PPD 120 Pole Drill (12" 24") QL120 (12 1/4" 24") QL200 (17 1/2" 36") QL300 (30" 48") PPD 120 Improved power 50% Increased penetration over DHD-112 QL120/QL200 Unmatched reliability Symmetrix compatible Hydrocyclones Retrieval systems QL300 Proven technology No exhaust tubes in the bits Symmetrix compatible Utility Pole Drill with 22" bit Hydrocyclones Jet Subs Shock Subs Stabilizers Thrust Washers Thread Grease Rock Drill Oil Air Swivels Quecreek Mine Rescue 9 for 9 Inspection Service: Cleaning Inspection Measurement Test Firing 4 RENTALS AVAILABLE July 24 28, 2002 Actual QL200 Downhole Drill and 26" Drill Bit that drilled 129' down into the mine. On display at Quecreek Mine Rescue Foundation.
Scorpion/Lubricator/Air Manifold RENTALS AVAILABLE Scorpions SCORPION BREAK-OUT/MAKE-UP DEVICE 800ST Model (2 3/8" 11" Working Range) 2000LRT Model (11" 30" Working Range) Keystone Air Manifolds MAXIMUM OPERATING PRESSURE 600 PSI SIZES: 3" NPT X 2" NPT 4" NPT X 3" NPT FEAUTURES All full port valves (1) 450 psi safety relief valve Single point lift Forklift pockets (10) Whip check shackles (4) Inlet valves (1) Discharge valve (optional 2nd valve) (1) SRV standpipe for safety raincap included (1) Half inch condensation drain valve ASME Certified and National Board registered Keystone Lubricators MAXIMUM OPERATING PRESSURE 7 & 12 Gallon 600 psi 7, 17 & 33 Gallon 1000 psi 12 & 17 Gallon 1500 psi FEATURES Easy to remove cap No moving parts No pumps No wiring Venturi style Infinite flow control with needle valve Manifold can be removed from tank and mounted remotely Sight glass Pressure vessel (ASME Certified) 2", 3" & 4" manifold Fill while you drill Fits any drill rig SIZE LENGTH WIDTH HEIGHT WEIGHT 3" X 2" 20 gal 96" max 37" max 76" max 520 lbs 4" X 3" 22.5 gal 103" max 48" max 76" max 680 lbs Rock Drill Oil 5
Cluster Drill Keystone HP Backhead RENTALS AVAILABLE Powerful 8" CS8 Hammer Large Piston, More Mass, Less Wear Equals Greater Impact Advanced Technology Professionally engineered Quick-change bits can be removed and serviced without time consuming disassembly of drill Operation on 150 PSI air supply Optimum hammer and bit life time Low maintenance cost Short, light weight and compact Made in USA Custom diameter cluster drills available consult factory Drive Flange Most hammers are accessible including all gauge hammers without removing the drive flange Smaller robust flange is easy to handle when servicing internal hammers Quick Change Bit System Triple latch snap ring to retain bit Hammers remain in canister during bit change Chuck removal not required during bit change Bit install, low load (1,000 lb) and high load removal (12,000 lb) for security Canister Heavy-duty design Simple access Super Nut Wear pads on outside diameter and bottom of canister Fewer number of hammers and bits than competition Hammer/Bit Atlas Copco Heavy-Duty CS8 8-inch hammers and CS8 10-inch diameter bits Self indexing bits to significantly reduce carbide wear on bits and wear on chucks Quick change bit hammer configuration allows rapid bit changes Fluted bit design for fast cutting removal Hammers and bits are interchangeable through entire cluster drill family Reversible piston for longer piston life Easy Access to Hammers Quick Change Bit Puller Chuck Triple Latch Snap Ring Self Indexing CS8 10" Bit 6 Applications: Shafts Pilings Caissons Access holes Horizontal drilling Pole holes Pipeline supports Curtain walls Rescue shafts Oil & Gas "Super Nut" Secures Hammer to Canister
KEYSTONE HP DRILL SPECIFICATIONS STANDARD SIZES (Custom Diameters Available, Consult Factory) (1) Diameter No. of Hammers Air Requirement Drive Weight w/drive Flg, Calyx Basket * Oil Required per (2) (inches) Gauge Face @ 150 PSI (SCFM) Conn. Type Hammers & Bits (lb) Weight (lb) Hour (gallon) 28 3 1 2,150 14 Flange 4,500 750 1.0 30 3 1 2,150 14 Flange 4,600 800 1.0 34 4 1 2,700 14 Flange 6,700 900 1.5 36 4 1 2,700 14 Flange 6,900 950 1.5 40 4 2 3,250 14 Flange 8,600 1,050 2.0 42 4 2 3,250 14 Flange 8,900 1,100 2.0 46 4 3 3,750 14 Flange 10,500 1,250 2.0 48 4 3 3,750 14 Flange 10,900 1,300 2.0 52 5 4 4,850 20 Flange 12,600 1,400 2.5 54 5 4 4,850 20 Flange 13,400 1,450 2.5 58 5 6 5,900 20 Flange 15,000 1,550 3.5 60 5 6 5,900 20 Flange 15,500 1,600 3.5 66 6 7 6,950 20 Flange 17,500 1,800 4.0 70 6 7 6,950 20 Flange 20,000 1,900 4.0 72 6 7 6,950 20 Flange 21,000 1,950 4.0 82 7 12 10,150 20 Flange 27,500 2,250 5.5 84 7 12 10,150 20 Flange 28,500 2,300 5.5 NOTES: (1) Air Requirement per Hammer 534 SCFM at 150 PSI (2) Oil Requirement 0.5 gallon/hour per 1000 CFM when drilling dry (Double lubrication rate when injecting water) (3) Torque Requirement 1,000 foot-lbs per inch diameter * - Optional (1) All Dimensions +/- 1/2" (2) Weights are Approximate Customer Drive (by "others") Calyx Basket Drive Flange Cluster Drill Canister Diameter 7
Compressors Air Compressors New Compressor Packages Custom Built Compressor Packages Natural Gas Powered Compressors Foam Unit Packages Electric Packages (1250 CFM/350 PSI) Doosan Factory Remanufactured Units Heavy Duty Oil Field Skid Mounted Frame Mounted Towable Two Stage Rotary Screw Fuel Efficient Diesel Engine / Tier 3 and Tier 4F Whisperized and Non-Whisperized Air Cooled Aftercooler 400 CFM/200 PSI 750 CFM/350 PSI 1600 CFM/150 PSI 1170 CFM/365 PSI Tier 4F 24/7 Service Compressor Repairs Compressor Overhaul Compressor Parts Maintenance Parts Compressor Oil Training Start-up Supervision Airend Rebuilds Aftercooler Packages Precooler Packages Filter Packs Dryers Air Hose 8 RENTALS AVAILABLE
Airends 1170 CFM/350 PSI Tier 3 Airends in stock: 900/350 1170/350 1070/350 1250/350 1250 CFM/350 PSI Tier 3 Low & High Pressure Modules All components included except engine Natural Gas or Electric 1250 CFM/350 PSI Mist Pump 1600 PSI OR 2100 PSI Authorized Caterpillar Level 2 ISD Dealer for Warranty, Service and Maintenance 9
Air Boosters Gardner Denver 7" x 5" New Booster Packages Gardner Denver Single & Two Stage Packages Ariel Single & Two Stage Packages Rebuilt Packages Featuring: Mounting: rugged, heavy-duty oil field skid, frame, or trailer mounted Engine: conservative horsepower rating Coolers: ASME Certified and National Board registered Gear Box: heavy-duty gear box with oil cooling on Gardner Denver/Joy models Scrubber Bottles: ASME Certified and National Board registered Pulsation Bottles: ASME Certified and National Board registered Piping: Two stage units capable of single stage operation Booster bypass piping included Hydro tested Engine: includes all standard controls, instrumentation, and shutdowns Booster: complete booster controls including necessary temperature/pressure gauges & shutdowns Control Panel: Weatherproof (NEMA 4) Gardner Denver Designed to meet your pressure/flow needs Natural Gas or Electric Booster Parts Maintenance Parts Aftercooler Packages Precooler Packages Filter Packs Desicant Dryers/ Coalescing Filters Air Hose Booster Repairs Flow Testing Routine Maintenance Booster Overhaul Training Start-up Supervision Ariel Two Stage Authorized Caterpillar Level 2 ISD Dealer for Warranty, Service and Maintenance 10
Construction and Mining Hydraulic Crawler Drills Top Hammer/Drifter Atlas Copco ROC T15 Productivity in a Small Package Large boom coverage makes the rig suitable for a variety of construction applications Advanced rock drill design for great Free Air Delivery capacity Excellent tramming stability for go-anywhere accessibility Hole range 29/32 in 1 ¾ in (23 45 mm) Atlas Copco SmartROC T45 Smart and Precise Efficiency Uses up to 50% less fuel Increase productivity with Hole Navigation System technology Lower total cost of ownership Reduced carbon footprint with an annual savings of up to 260 tons of CO2 50% less hoses and 70% less couplings Easier to maintain Fixed or folding boom that works effectively in the toughest terrain Smaller environmental footprint Small rig design perfect for quarry and construction operations RCS technology increases safety and simplifies operations Atlas Copco PowerROC T45 Sturdy Drill Rig for Outstanding Performance Easy operation and maintenance due to the modular and straightforward design High efficiency and reliability Fast and high-quality drilling Hole range 3 in 5 in (76 127 mm) with T45 or T51 rod Drill Steel Stabilizers Subs Floating Subs Adapters Drilling Fluid NEW and USED MODELS AVAILABLE! RENTALS AVAILABLE 11
Construction and Mining Hydraulic Crawler Drills DTH Atlas Copco SmartROC D60 & D65 12 Atlas Copco PowerROC D60 & D65 A Total Drilling Solution You Can Trust Productivity and flexibility beyond conventional mining and quarry drill rigs Maximizes your productivity and efficiency due to optimum DTH performance Enlarges your utilization thanks to greater flexibility and multi-task capability Proven and rugged design ensures you get the job done Versatile and flexible for fast return of investment Cab designed for operator comfort D60 hole range 4 5/16 in 7 in (110 178 mm) D65 hole range 4 5/16 in 8 in (110 203 mm) The Mining Mastermind Leading edge automation technology Supports your ambitions in the total mining process Minimizes non-drilling time and improves precision Boosts operator productivity Consistent drilling control Minimizes consumable wear and the potential for breakdowns Fully automated drilling process Self-diagnostic capabilities Drill Rod Stabilizers Subs Floating Subs Adapters Drilling Fluid NEW and USED MODELS AVAILABLE! RENTALS AVAILABLE
Blasthole Drill Rigs Atlas Copco T4BH Blasthole Drill Cab design allows a direct line of sight from the operator's seat to the drill table The powerpack maximizes mechanical efficiency and isolates the components from drilling and propelling shock loads Tower pinning is performed remotely from within the operator's cab High pressure compressors for efficient DTH drilling Pulldown: 30,000 lb (13,610 kg) Rotation: 6,000 ft-lb (8,134 N-m) Air: 900 1250 cfm @ 350 psi Drill Pipe Size: 25 ft / (7.6 m) x 4.5 in to 6.25 in / (114 to 159 mm) Depth: 25 to 150 ft (7.6 to 45.7 m) Hole Diameter: 5 in 10 in (127 mm 254 mm) Drill Rod Stabilizers Subs Floating Subs Adapters Drilling Fluid NEW and USED MODELS AVAILABLE! Atlas Copco DM45 Blasthole Drill Cab design allows a direct line of sight from the operator's seat to the drill table The engine and air-end combinations are designed to deliver optimum air and horsepower to meet the toughest drilling conditions without sacrificing power More efficient feed system due to lower flows which results in reduced pressure drop Available in both high pressure and low pressure models to fit your drilling needs Pulldown: 45,000 lb (20,400 kg) Rotation: 6,000 ft-lb (8,134 N-m) Air: 900 1200 cfm @ 110 psi 900 1070 cfm @ 350 psi Drill Pipe Size: 30 ft / (9.1 m) x 4.5 in to 7 in / (114 to 178 mm) Depth: 90 to 175 ft (27 53 m) Hole Diameter: 5 in 10 in (127 mm 254 mm) 13
Oil and Gas Drills Atlas Copco RD20 Drill Rig The patented carriage feed system delivers a full 110,000 lb (50,000 kg) or 120,000 lb (54,500 kg) of pullback (depending on the model) while providing rapid feed speeds as well as precise weight and speed control. The tough, mobile, 8 x 4 or 10 x 6 carrier, depending on model, is completely self-contained. A 380 HP engine and drive train move the rig down the road at standard highway speeds while providing ample power for off-road maneuverability. The RD20 handles a wide range of drilling applications, including 3-inch (76 mm), 1,500 or 3,000 psi circulation piping. The RD20 handles Range II or Range III (depending on the model) casing with ease. RD20 II and RD20 III handles RD20 style external flush drill pipe: 4 1/2 in OD x 30 ft length RD20 XC handles oilfield external upset Bottleneck drill pipe: 2 7/8 in to 4 1/2 in OD, Range II lengths Drill Rod Stabilizers Subs Floating Subs Adapters Drilling Fluid NEW and USED MODELS AVAILABLE! RD20 Automatic Pipe Loader Self-contained, single load Wireless remote control module Plug & Play Compatibility Long-term reliability, less downtime Dimensions Length 50.4 ft (15.3 m) Width (transport) 8.5 ft (2.6 m) Width (drilling) 20.6 ft (6.2 m) Height 4.7 ft (1.4 m) Weight 35,000 lb (15,875 kg) Pipe handling size range Outside Diameter 3 1/2 in 13 3/8 in (88.9 339.7 mm) Length 28 ft 45 ft (8.5 13.6 m) Maximum Pipe Weight 6,000 lb (2,727 kg) 14
Oil and Gas Drills Atlas Copco Predator Drilling System The Predator Advantage A reduction of non-drilling time and cost by improving mobility and reducing rig up time Enhanced Safety by reducing crew size, manual labor; using hands-free pipe and casing handling and a simple, precise, on-demand control system Improved Drilling Performance of a 950 HP (708 kw) engine and hydraulic system with enough power and speed to maintain maximum production in even the most challenging drilling conditions Lower Operating Costs of a hydraulic system built with premium, high efficiency components and designed to utilize less power, thereby reducing fuel consumption Smaller Environmental Impact with special leak and spill protection features and a substructure design suited to zero impact locations Predator Pipe Skate Single load, hydraulic pipe and casing handling system Features rapid deployment and hands-free handling Skate operations are controlled with a wireless remote control that can be operated from the ground or the rig work floor Technical Specifications Overall length: 54 ft 6 in (16.6 m) Width (in transport mode): 8 ft 6 in (2.6 m) Width (left and right pipe racks fully deployed): 47 ft 11 in (14.6 m) Height: 4 ft 6 in (1.3 m) Estimated weight (less pipe on tracks): 40,000 lb (18,182 kg) Capacity Lifting arm capacity (for 30 ft/9.1 m pipe): 8,000 lb (3,629 kg) Drill pipe & collar handling Length: Range II and III 28 45 ft (8.5 13.8 m) Diameter: 4 1/2 in - 24 in (114 mm - 610 mm) Casting handling Length: Range II and III 28 46 ft (8.5 13.9 m) Diameter: 4 1/2 in - 24 in (114 mm - 610 mm) Drill Rod Stabilizers Subs Floating Subs Adapters Drilling Fluid NEW and USED MODELS AVAILABLE! 15
Rebuilds Disassembly Cleaning In House Hammer Inspection Service: Repairs to all major manufacturers, models, sizes Cleaning Inspection Measurement Test firing Measuring Test Firing In House Bit Repair Service: Repairs to all major manufacturers, models, sizes Individual broken carbide replacement Robotic arm dressing of worn carbide Total bit face reconstruction Recycling of diamond carbide Before After Robotic Arm Dressing of Carbide Removal of Carbide Carbide Repacement 16
Rebuilds Airend: Cleaning Inspection Measurement Replace all bearings & o-rings Assemble to factory specifications Drill Rig Repairs All makes and models Top Hammer Drifter Rebuilds All makes and models Other rebuilt components: Rotary Heads Compressors Hydraulic pumps Motors Valves Cylinders Gear boxes In and out box Water injection pumps Lubricators 17
Product and Field Service Support Our goal is to keep you running! With knowledgeable, factory certified service representatives, we will react to any problem with fast, efficient and professional service. Our staff will do what is necessary to reduce down time and assist with cost effective solutions. Corporate Headquarters 184 Alisa Street Somerset, PA 15501 Email: sales@keystonedrill.com 800-221-0586 Toll Free 814-443-2670 Office 814-443-6974 Fax Branch Locations: 12655 Route 536 Punxsutawney, PA 15767 800-626-2298 Toll Free 814-938-8220 Office 814-938-5640 Fax 315 Zane Grey Road Norwich, OH 43767 800-628-4135 Toll Free 740-872-3255 Office 740-872-3270 Fax www.keystonedrill.com EMERGENCY SERVICE 24/7 800-221-0586 SOMERSET, PA 800-626-2298 PUNXSUTAWNEY, PA 800-628-4135 NORWICH, OH