2013 OHASHI KISAN Co.,Ltd Company Profile
Company Concept OHASHI KISAN Co., Ltd. is a component manufacturer for vehicles and construction machines. Key manufactured products are various pins, shafts, rollers, winches etc. for assembly products. Our strength lies in following a consistent production system from cutting to induction hardening, grinding, hard chromium plating, welding, assembling and coating. We also manufacture and sell various kinds of in-house designed winches for electric installation works and vehicles. Mentioned below are our policies and strategies to meet your requirement. Consistent production system from raw material, machining to assembling We offer our customers low cost, high quality products with short delivery time-lines as required. This is achievable through our consistent and streamlined production system comprising from raw material (steel/casting) procurement, various machining, heat treatment, surface treament, coating, welding and assembling Continuous improvement on production system We are able to cater our customers ever changing requirements through our innovative production improvement system like TQC, TPM and JIT developed over many years. Over the years, we have also innovated our own unique and flexible production system, (Ohashi Production System) OPS that includes production method like one-piece flow, mixed assembly line for various models, USAGIOI production and MIZUSUMASHI transportation etc. A Consistent Production Method Innovative Production Technology and Proposal making High level technical skills and proposal making We are in full pursuit of innovating our in-house technology by developing our own production equipments and continuously striving to improve our machining technology. We make design proposals to clients and thereby helping them reduce cost. Creation of people friendly enterprise Company strives to maintain and improve the quality standards in order to comply to your quality systems. Company work towards creating an environment friendly facility. Company strives to promote people friendly manufacturing. Company comply to the Quality System Standards of ISO 9001 and JIS Q 9001, and Environment Management System Standard of ISO 14001 and JIS Q 14001. People and environment Friendly
HISTORY YEAR BRIEF HISTORY 1946 Founded at Yono-city, Saitama-prefecture 1951 Name of the company changed to OHASHI RASHI Inc. 1957 Started manufacturing and sales of turret lathe. 1963 Established Induction Hardening Dept with installation of equipments. 1966 Company registered as OHASHI RASHI Co., Ltd. 1967 Newly built Funehiki factory at Funehiki-chou, Fukushima-prefecture and started production 1968 Installed facilities for hard chromium plating at Funehiki factory 1971 Established the Winch dept. as in-house designed product 1972 Name of the company was changed to OHASHI KISAN Co., Ltd. 1974 Established new factory at Kawanai-village, Fukushima-prefecture and started production 1981 Separated winch Dept. and established OHASHI KISAN WINCH Co., Ltd. 1982 Newly built Funehiki Higashi factory and started production. Closed Kawanai factory 1990 Established new Funehiki Higashi 2nd Factory and started production 2000 ISO 9002 certified 2003 ISO 9001 certified 2004 ISO 14001 certified 2009 Establishment of 3rd Funehiki factory 2012 Established New China Factory, Ohashi Precision Machinery(Danyang) 2013 Establishment of 4th Funehiki Factory
OUTLINE Company name:ohashi KISAN Co., Ltd. Representative:President and representative director Makoto Ohashi Location: <Head office> 3-14-10, Ohto, Chuo-ku, Saitama-shi, 338-0012, Japan Phone: +81-48-825-5211 Fax: +81-48-825-5222 <Funehiki east factory> 137-1, Yatoushimizu, Funehiki-machi, Tamurashi, Fukushima-ken, 963-4312, Japan Phone: +81-247-82-1175 Fax: +81-247-82-1178 <Funehiki west factory> 88, Harda, Funehiki-machi, Tamura-shi, Fukushima-ken, 963-4312, Japan Phone: +81-247-82-1179 Fax: +81-247-82-1189 Affiliated Company:Ohashi Precision Machinery Dangyang Co. Ltd. 68 Tonggang Road Block 3, Economic Development Zone, Dangyang Post code 212310, Jangsu Province, China Name of operation site Location Year operation started Site area Building Number of employee Main Product List Head office Yono factory Saitama-shi 1946 1,746 m2 1,533 m2 14 Winch related In-house Products Funehiki west factory Funehiki east No.1 factory Tamura-shi, 1982 2,182 m2 Funehiki east Fukushimaken 1994 4,466 m2 No.2 factory 39,697 m2 1967 8,681 m2 3,947 m2 96 147 Automobile/Construction Equipment Small sized Pin Shaft Automobile Propeller Shafts ASSY components (Roller, Drum) for Construction Equipment and Winch Funehiki east Mid-sized Pins/Shafts for No.3 factory 2009 2,931 m2 CE Funehiki east Large Sized Pins and Shafts No.4 factory 2013 1,174 m2 Total number of employees:257(march, 2013) Major Customers Komatsu Group Kubota Group Hitachi Group Caterpillar UD Trucks In-house Products Main Product List Roller ASSY Propeller Shaft Idler ASSY Other Automobile Components Winch Drum Hydraulic Pin In-house Pin
Construction machine parts 1 Undercarriage parts Track roller Carrier roller Idler PRODUCTS(1) Carrier roller Track roller Idler Pin and Shaft Lock pin Bucket pin Front pin Pin Other Swivel joint Winch drum Pump shaft Swivel joint Winch drum Pump shaft
Construction machine parts 2 PRODUCTS(2) Ohashi Components used in Construction Equipment Carrier roller Track roller Pins & Shafts Swivel joint Idler Ohashi Components used in Various Construction Equipment KOMATSU CATERPILLAR HITACHI CONSTRUCTION MACHINERY KUBOTA KATO WORKS
PRODUCTS(3) Automotive parts Propeller Parts Spline shaft Axle shaft Yoke spline Yoke universal joint Yoke flange Mission Parts Fork shaft Fork shifter Cluch release shaft Reverse idler gear shaft Engine Parts Idler gear shaft Suspension Parts Anchor pin Shock absorber pin Spring pin Bracket Ohashi Components used in Automobiles UD TRUCKS
PRODUCTS(4) Winch Company manufactures and sells various winches developed in-house for electric installation works and vehicles. Currently, manufacturing two (2) kind of winches. Mechanical type, which operates the winches directly powered by P.T.O. in vehicle and the other, Hydraulic type, where winch is powered by hydraulic pressure from hydraulic pump operated by P.T.O. We pertain to your requirements and also make proposal based on your application and field conditions. Winch ASSY Winch for Crane Winch for Vehicle Fire Truck Police Vehicle Examples of Winch Suspension
EQUIPMENT(1) We can procure raw material.raw Material Diameter:600mm Raw Material Length:upto3000mm Process(1) Lathe Turning Cutting Process Horizontal NC lathe Vertical Machining center 27 Horizontal Machining center 13 Milling Cutter 28 Vertical Drilling Machine 20 Gear Cutting Machine Gear Cutting Machine Round Bar Cutting Machine 2 Centering Machining 6 Drilling Machine(In-house developed) Grinding Process Centerless Grinding Machine 12 Cylindrical Grinding Machine 16
EQUIPMENT(2) Process (2) Heat Treatment High Frequency Induction Hardening Machines Induction Hardening Machine Surface processing Hard Chromate Plating 3 Welding Robotic Welding machine 20 ASSY/Coating Various ASSY Line 22
EQUIPMENT(3) Inspection Equipments Magnaflux Inspection Machine Ultrasonic flaw detection Machine Micro Vickers Rigidometer 3D measurement Instrument Environment Protection Equipment Alkaline electrolyzed water producing device Alkaline electrolyzed water purifying device Thinner distillation seperating device Solar Panel
EQUIPMENT(3) Equipment List No. Equipments Model Capacity/Size NC D G Nos 1 Horizontal machining center HG400 500 500 400 3 2 NH5000 730 730 850 4 3 MA500 700 900 780 1 4 MA600 1000 900 1000 3 5 NHX1000 1700 1400 1500 1 6 Longitudinal Machining Center MB46VA 560 460 460 10 7 MB56VA 1050 560 460 2 8 MCV600 1270 660 650 1 9 DMU50eco 500 450 400 1 10 MILLAC1052V 3050 1060 800 1 11 NC Lathe LB15 Φ 300 500 7 12 LB3000 Φ 450 520 6 13 NL2500 Φ 350 710 4 14 CL253B Φ 460 470 5 15 LB35 Φ 460 850 2 16 LH55 Φ 700 2000 1 17 LH55 Φ 800 3000 1 18 SL403 Φ 620 2000 1 19 LU45 Φ 660 2000 1 20 Multifunctional Milling NC lathe M32 Φ50 600 2 21 Longitudinal Milling Cutter 710 300 450 8 22 Horizontal Milling Cutter 850 350 400 20 23 Keyway Milling Machine G25 1 24 Radial Drilling Machine RE-3-2000 2020 500 795 3 25 Vertical Drilling Machine 20 26 Bench Drilling Machine 60 27 Gun Drilling Machine 5 28 Centering Milling Machine GK1500 Φ250 1500 5 29 NCR2000WL Φ 260 2000 1 30 Broaching Machine RVB3 Φ30 100 2 31 Rolling Machine 15D Φ50 175 3 32 NC Grinder GP47 Φ 330 1500 1 33 Cylindrical Grinder GP33 Φ510 150 16 34 Centerless Grinder GR250 Φ610 405 13 35 Horizontal Gear Cutting Machine NSP1200 Φ500 1300 2 36 Vertical Gear Cutting Machine NDP1460 Φ500 1460 7 37 High-Frequency Induction Hardening Machine JSH300 Φ250 1000 8 38 FUJIH450 Φ 280 1500 5 39 Temper Furnace 5 40 Multi-Purpose Turning Lathes 12 41 Robotic Welding RAL20 2 42 Semi-auto Welding Machine * 500A ~ 350A 16 43 Drilling Machine * OK-X 8 44 Tool Grinder 10 45 Magnaflux Inspection Machine 3 46 Surface Roughness Tester 2 47 Various Rigidometer 9 48 Structure Microscope 2 49 Fork Lift 9 50 Hard Chromate Plating Tank 3 51 Re-press Machine * 6 52 Press Fitting Machine * OK-P 5 ~ 50ton 35 53 Assembling Machine * OK-A Carrier & Track roller ASSY 21 54 Coating Machine * OK-T 21 D= Dedicated, G= General Purpose * Inhouse Developed Machines
OHASHI TECHNICAL NEWS VOL.1 4th Funehiki Plant With the completion of 4th Plant at Fukushima on May 2013, we are now equipped to produce pins and shafts of 3,000mm in length with integrated manufacturing style(cutting, induction hardening, grinding, welding) Plant summary Plant Name Operation start May 2013 Main Product Fukushima 4th Plant Large pivot components like Large PINs, Shaft Process Capability Centering, Induction Hardening, Cutting (CN), Cutting (Machining center), Welding, Coating Max. Diameter ~φ 600 Max Length Employees Equipment List ~ L3,000mm 12 名 Name Model Maker Max. Processing Size Induction Longitudinal Fuji L3,500mm φ350 1,850kg Hardening Horizontal Electronics L450mm φ80 18kg Centering Machine GK2000 NTK φ300 L2,000mm Temper furnace RBT-100-80-25 Thearmaru Operating temperature 100 ~ 400 Process weight 3,500kg Machining center MA600HB Okuma X1,000 Y900 Z1,000 table size 630 630 MILLAC1052V X3,050 Y1,060 Z800 NHX10000 Moriseiki X1,700 Y1,400 Z1,500 table size 1,000 1,000 NC Machine LH55 Okuma φ800 L3,000mm LU45 φ 660 L2,000mm SL403 Moriseiki φ 620 L1,500mm NC GP-45D Shigima φ 430 L3,000mm 1,000kg Grinding machine GP47 Okuma φ350 L1,300mm Robotic welding OK-1 Komatsu
LOCATION (Japan) Head office 3-14-10, Ohto, Chuo-ku, Saitama-shi,Saitama-ken Phone:+81-48-825-5211 Fax: +81-48-825-5222 (Transportation) Train: 10 minutes walk from Minami Yono Station of JR Saikyo Line Funehiki east factory 137-1, Funehiki Yatoushimizu, Funehiki-machi, Tamura-shi, Fukushima-ken Phone:+81-247-82-1175 Fax:+81-247-82-1178 (Transportation) Train: 5 minutes by taxi from Funehiki Station of JR Banetsu-Tou Line Car: 15 minutes from Funehiki Miharu Interchange of Ban-etsu Express Way Funehiki west factory 88, Funehiki Harada, Funehiki-machi, Tamura-shi, Fukushima-ken Phone:+81-247-82-1179 Fax:+81-247-82-1189 (Transportation) Train: 10 minutes walk from Funehiki Station of JR Banetsu-Tou Line Car: 7 minutes from Funehiki Miharu Interchange of Ban-etsu Express Way
RELATED COMPANY Company Name:Ohashi Precision Machinery Co., Ltd (Dangyang) Capital:200 Million JPY Area:1,500 m2 Employees:11(June 2013) CEO:Ohashi Makoto GM:Xiangri Fang Address:68 Tonggang Road Block 3, Economic Development Zone, Dangyang 212310, Jangsu, p.r. China (200 km from Shanghai, 68 km from Nanjing) Products:Track roller for Mini Shovel, Other Construction Equipment components 1. Major Cities: Nanjing 68 Kms Shanghai 200Kms 2. International Port:Dagang 18kms, Shanghai International Container port 230kms 3. International Airports:Chang Zhou 30 km s, Nanjing Lu Kou 80 Kms, Shanghai Pudong 230Kms 4. Highways:2 Kms to Shanghai-Nanjin Highway interchange. 5. Railway:Nearest railway station 4kms (Shanghai-Nanjing Rapid Express) 10Kms (Shanghai-Beijing Rapid Express)
EQUIPMENT (China) ASSY Line N/C M/C Ceterless Grinding Auto Welding Induction Hardening Equipment Model Nos. NC Machine GA2000 5 NC Machine ETC3650du 3 MC Center CMV1050A 1 MC Center CMV720A 1 Induction Hardening H450D 1 Centerless Grinding HI-GRIND4 2 Temper Furnace BTF-1500S 1 Temper Furnace Equipment Model Nos. ASSY Stand ASSY 1 Bush Press fit MP-1,2 2 Auto Welding Machine OK-1 1 Cleaning Machine SN 1 Coating Machine TS 1 Others: * Cutting Machine, Magna-flux inspection machine, Bench Drilling Machine, general-purpose lathe, Multipurpose cutter, Arc welding machine, Compressor. All Equipment installed as per 1st level of planning