WESCON DSI DESIGNED SOLUTIONS INCORPORATED AIRFRAME ASSEMBLY TOOLS AND RELATED SERVICES PHONE 949.444.3807 / info@wescondsi.com
20551 PASCAL WAY LAKE FOREST, CA 92630 USA "DESIGNED SOLUTIONS" With over thirty-five years of helping our customers solve issues encountered in the manufacture and assembly of Airframes of all types, we feel uniquely qualified to provide solutions for the challenges of producing today's advanced airframes. Our products have been developed from both industry standards, as well as specific customer requirements. We will continue to add to our product line based on the needs of our customers, and always welcome unique inquiries to solve specific problems. WESCON DSI 949.444.3807 / FAX 949.916.0236
CONTENTS MICROSTOP UNITS PG 1-5 GAGING SYSTEMS PG 6 OFFSET ANGLE DRILLING HEADS PG 7-10 COLLET & QUICK CHANGE CHUCKS PG 11 "EGG CUP" STYLE DRILL GUIDES PG 12 DOG BONE" STYLE DRILL GUIDES PG 13 STANDARD & ADJUSTABLE DRILL BARS PG 14 WESCON DSI 949.444.3807 / info@wescondsi.com
MODELS 296 & 396 MICROSTOP UNIT CLOSE QUARTERS UNITS MODEL 296 10000 RPM DUAL BALL BEARING SYSTEM.001 DEPTH ADJUSTMENT 1/8 STROKE & SOLID STOP 1/2 CUTTER CAPACITY ID THREADED SHAFT THREADED SHANK (-TS) OR QUICK CHANGE (-QC) MODEL 396 10000 RPM DUAL BALL BEARING SYSTEM.001 DEPTH ADJUSTMENT 1/8 STROKE & SOLID STOP 1/2 CUTTER CAPACITY ID THREADED SHAFT 1/4 STRAIGHT SHAFT OR QUICK CHANGE (-QC) PAGE 1 WESCON DSI 949.444.3807 / info@wescondsi.com
MODEL 596 MICROSTOP UNIT HIGH SPEED HEAVY DUTY 10,000 RPM DUAL BALL BEARING SYSTEM HEAVY DUTY THRUST BEARING.0005 INCREMENTAL ADJUSTMENT.300 STROKE & SOLID STOP INTEGRATED DUST SEAL ID THREADED SHAFT 1/4 DIAMETER SHANK OPTIONAL SHAFTS TRI-FLATS (-TF) QUICK CHANGE (-QC) 596-S STRAIGHT SKIRT (5/8 CUTTER CAPACITY) 596-F FLANGE SKIRT (5/8 CUTTER CAPACITY) 596-EN NYLON FOOT 596-ES STEEL FOOT (5/8 CUTTER CAPACITY) 596-IN NYLON FOOT (7/16 CUTTER CAPACITY) 596-B BELL SKIRT (7/8 CUTTER CAPACITY) 596-BEN NYLON FOOT 596-BES STEEL FOOT (7/8 CUTTER CAPACITY) WESCON DSI 949.444.3807 / FAX 949.916.0236 PAGE 2
MODEL 596-ER SERIES MICROSTOP UNIT 2.00 1.25.688 596-ER1 (1/2 CUTTER CAP.).500 596-ER3 (3/8 CUTTER CAP.) 2.75 EXTENDED REACH UNITS 2.75 10,000 RPM DUAL BALL BEARING SYSTEM HEAVY DUTY THRUST BEARING 2.75.0005 INCREMENTAL ADJUSTMENT.300 STROKE & SOLID STOP INTEGRATED DUST SEAL 1/4 DIAMETER SHANK OPTIONAL SHAFTS.500 596-ER5 (3/8 CUTTER CAP.) 596-ER8 (1/4 CUTTER CAP WITH 10-32 THREAD.).425 TRI-FLATS (-TF) QUICK CHANGE (-QC) 596-ER9 (5/16 CUTTER CAP.) PAGE 3 WESCON DSI 949.444.3807 / info@wescondsi.com
MODEL 596-ES SERIES MICROSTOP UNIT EXTENDED STROKE UNITS 10,000 RPM DUAL BALL BEARING SYSTEM HEAVY DUTY THRUST BEARING.0005 INCREMENTAL ADJUSTMENT EXTENDED STROKE & SOLID STOP 5/8 DIAMETER CUTTER CAPACITY ID THREADED SHAFT 1/4 DIAMETER SHANK 596-ES-1000 (1.00 STROKE) 596-ES-750 (.750 STROKE) 596-ES-500 (.500 STROKE) WESCON DSI 949.444.3807 / FAX 949.916.0236 PAGE 4
MODEL 696 SERIES MICROSTOP UNIT LARGE CAPACITY UNITS 10,000 RPM DUAL BALL BEARING SYSTEM HEAVY DUTY THRUST BEARING.0005 INCREMENTAL ADJUSTMENT 1/2 STROKE & SOLID STOP 3/8-24 ID THREADED SHAFT STANDARD 7/16-20 ID THREADED SHAFT OPTIONAL 3/8 DIAMETER SHANK WITH TRI-FLATS 696-7500 (.750 CUTTER CAPACITY) 696-1250 (1.25 CUTTER CAPACITY) 696-1000 (1.00 CUTTER CAPACITY) PAGE 5 WESCON DSI 949.444.3807 / FAX 949.916.0236
GAGING SYSTEMS COUNTERSINK, HOLE SIZE AND FASTENER HEIGHT GAGES DIAL INDICATOR - FASTENER HEIGHT GAGES COST EFFECTIVE, ERGONOMIC DESIGN FOR CHECKING FASTENER HEAD HEIGHTS ON SKIN PANEL ASSEMBLIES. MODEL 5707-MDI-1167 1.50 DIA. FIXED BASE MODEL 5717-MDI-1921B WITH 1.00 DIA. BASE (MODEL 5717 BASES ARE INTERCHANGEABLE.) MODEL 5717-MDI-1921B WITH 1.50 DIA. BASE GO / NO-GO HOLE GAGES. CAN BE COLOR CODED TO DIFFERENTIATE BETWEEN FASTENER TYPES, I.E., "RIVETS" VS "HI-LOKS" SIZES AND STYLES CUSTOMIZED TO CUSTOMER'S REQUIREMENTS. COUNTERSINK GAGES UTILIZES "HI-LOK" PINS, TURNED FOR CLEARANCE, FOR CHECKING COUNTERSUNK HOLES FOR PROPER INSTALLATION OF "HI-LOK" FASTENERS. OTHER STYLES AVAILABLE ON REQUEST. WESCON DSI 949.444.3807 / FAX 949.916.0236 PAGE 6
OFFSET ANGLE DRILLING ATTACHMENTS 800 SERIES SHORT HANDLE UNITS STANDARD DUTY 6,000 MAX. RPM. FULL ROLLER AND BALL BEARING SUPPORTED GEARS AND SHAFTS. AVAILABLE WITH STANDARD 11/16 ROUND HANDLE OR OPTIONAL 11/16 HEX, (- HX). STANDARD 1/4 ROUND SHAFT OR OPTIONAL TRI-FLATS, (- TF )OR QUICK CHANGE DRIVE,(- QC). H T L W X O MODEL NUMBER 830 SPINDLE THREAD SPINDLE OFFSET O.312 DRILL OFFSET X 2.41 OVERALL LENGTH L 3.16 OVERALL HEIGHT H 1.85 THICKNESS T WIDTH W.875 STYLE STRAIGHT 860.312 3.74 4.49 1.85.875 STRAIGHT 870.312 3.13 3.90 1.85.875 RIGHT HAND 880.312 3.13 3.90 1.85.875 LEFT HAND PAGE 7 WESCON DSI 949.444.3807 / info@wescondsi.com
OFFSET ANGLE DRILLING ATTACHMENTS 800 SERIES LONG HANDLE UNITS STANDARD DUTY 6,000 MAX. RPM. FULL ROLLER AND BALL BEARING SUPPORTED GEARS AND SHAFTS AVAILABLE WITH STANDARD 11/16 ROUND HANDLE OR OPTIONAL 11/16 HEX, (- HX). STANDARD 1/4 ROUND SHAFT OR OPTIONAL TRI-FLATS, (- TF)0R QUICK CHANGE DRIVE,(- QC). H X W O T L MODEL NUMBER 835 SPINDLE THREAD SPINDLE OFFSET O.312 DRILL OFFSET X 2.41 OVERALL LENGTH L 3.16 OVERALL HEIGHT H 5.64 THICKNESS T WIDTH W.875 STYLE STRAIGHT 865.312 3.74 4.49 5.64.875 STRAIGHT 875.312 3.13 3.90 5.64.875 RIGHT HAND 885.312 3.13 3.90 5.64.875 LEFT HAND WESCON DSI 949.444.3807 / FAX 949.916/0236 PAGE 8
OFFSET ANGLE DRILLING ATTACHMENTS 900 SERIES SHORT HANDLE UNITS OUR SMALLEST UNITS FOR YOUR TIGHTEST AREAS. LIGHT DUTY WITH SLEEVE BEARING SHAFT TO RUN UP TO 3000 RPM. AVAILABLE WITH STANDARD 1/2 ROUND HANDLE OR OPTIONAL 11/16 HEX, (- HX). STANDARD 1/4 ROUND SHAFT OR OPTIONAL TRI-FLATS, (- TF)OR QUICK CHANGE DRIVE,(- QC). H L T W X O MODEL NUMBER 930 SPINDLE THREAD SPINDLE OFFSET O.281 DRILL OFFSET X 2.29 OVERALL LENGTH L 2.85 OVERALL HEIGHT H 1.85 THICKNESS T.250 WIDTH W.563 STYLE STRAIGHT 960.281 3.05 3.61 1.85.250.563 STRAIGHT 970.281 2.63 3.16 1.85.250.563 RIGHT HAND 980.281 2.63 3.16 1.85.250.563 LEFT HAND PAGE 9 WESCON DSI 949.444.3807 / info@wescondsi.com
OFFSET ANGLE DRILLING ATTACHMENTS 900 SERIES LONG HANDLE UNITS OUR SMALLEST UNITS FOR YOUR TIGHTEST AREAS. LIGHT DUTY WITH SLEEVE BEARING SHAFT TO RUN UP TO 3000 RPM. AVAILABLE WITH STANDARD 1/2 ROUND HANDLE OR OPTIONAL 11/16 HEX, (- HX). STANDARD 1/4 ROUND SHAFT OR OPTIONAL TRI-FLATS, (- TF)OR QUICK CHANGE DRIVE,(- QC). W X H O L MODEL NUMBER 935 SPINDLE THREAD SPINDLE OFFSET O.281 DRILL OFFSET X 2.29 OVERALL LENGTH L 2.85 OVERALL HEIGHT H 5.45 THICKNESS T.250 WIDTH W.563 STYLE STRAIGHT 965.281 3.05 3.61 5.45.250.563 STRAIGHT 975.281 2.63 3.16 5.45.250.563 RIGHT HAND 985.281 2.63 3.16 5.45.250.563 LEFT HAND WESCON DSI 949.444.3807 / FAX 949.916/0236 PAGE 10
THREADED & QUICK CHANGE SHANK COLLET CHUCKS SIZE RANGE.070 -.257 MODEL 1605 OUR EXCLUSIVE 120 DEGREE SEATING ANGLE PROVIDES SUPERIOR CONCENTRICITY USED WITH THREADED ANGLE DRILL MOTORS. MODEL 1615 MODEL 1625 SHORT SERIES FOR USE IN RIGHT ANGLE DRILL MOTORS WITH OUR MODEL 1760 CHUCK STANDARD SERIES QUICK CHANGE USED WITH OUR MODEL 1750 CHUCK 120 1.00 1.67 7/16 HEX 1/2 HEX.88.40 1.06 ORDER PER MODEL NUMBER AND ADD DASH NUMBER FOR SIZE EXAMPLE 1605-30 = 1605 WITH #30 ID. QUICK CHANGE CHUCKS MODEL 1750 STANDARD SERIES 3/8-24 FEMALE THREAD TO FIT MOST DRILL MOTORS MODEL 1760 SHORT SERIES MALE THREAD 120 DEGREE SEAT ANGLE TO FIT MOST RIGHT ANGLE TYPE DRILL MOTORS PAGE 11 WESCON DSI 949.444.3807 / info@wescondsi.com
"EGG CUP" STYLE DRILL GUIDES USE TO GUIDE DRILL IN HAND HELD DRILLING APPLICATIONS MADE OF ANODIZED ALUMINUM FOR DURABILITY MODEL 5703-1-A FOR USE WITH SLIP RENEWABLE DRILL BUSHINGS 5/16 OD X 1/2 LG WITH MAXIMUM ID OF.1935 1.-3/16 DIAMETER X 1-1/2" TALL MODEL 5703-2-A FOR USE WITH SLIP RENEWABLE DRILL BUSHINGS 1/2 OD X 3/4 LG WITH MAXIMUM ID OF.3438 1-1/2 DIAMETER X 2" TALL MODEL 5703-3-A FOR USE WITH SLIP RENEWABLE DRILL BUSHINGS 3/4 OD X 3/4 LG WITH MAXIMUM ID OF.5625 1-1/2 DIAMETER X 2" TALL (DRILL BUSHINGS SOLD SEPARATELY) WESCON DSI 949.444.3807 / info@wescondsi.com PAGE 12
SR TYPE "DOG BONE" DRILL GUIDES USED TO GUIDE DRILL IN HAND HELD DRILLING APPLICATIONS ERGONOMIC DESIGN ALLOWS FOR SUPERIOR POSITIONING AND ALIGNMENT IN ORDER TO DRILL PERPENDICULAR TO THE WORK SURFACE. NYLON FEET ON EACH DRILL BLOCK TO PROTECT THE DRILLING SURFACE. TO BE USED WITH STANDARD SLIP/ FIXED TYPE RENEWABLE DRILL BUSHINGS..3438 MAXIMUM DRILL SIZE. (SOLD SEPARATELY) 5400-1-500 1/2 O.D. X 1/2 LG. BUSHINGS 5400-1-750 5400-1-1000 1/2 O.D. X 3/4 LG BUSHINGS 1/2 OD. X 1" LG BUSHINGS.50.75 1.00 2.00.64.89 1.14 (LOCK SCREW INCLUDED BUT DRILL BUSHINGS SOLD SEPARATELY) PAGE 13 WESCON DSI 949.444.3807 / info@wescondsi.com
SR TYPE ADJUSTABLE DRILL BARS FOR USE WITH 1/2 LENGTH SLIP/FIXED TYPE DRILL BUSHINGS MODEL 5800 5800-1 1/2 O.D. BUSHINGS 5800-2 3/4 O.D. BUSHINGS MODEL 5801 DOUBLE ENDED FOR 1/2 & 3/4 O.D. BUSHINGS MODEL 5802 5802-1 1/2 O.D. BUSHINGS 5802-2 3/4 O.D. BUSHINGS MODEL 5803 5803-1 1/2 O.D. BUSHINGS 5803-2 3/4 O.D. BUSHINGS (LOCK SCREWS INCLUDED BUT DRILL BUSHINGS SOLD SEPARATELY) WESCON DSI 949.444.3807 / info@wescondsi.com PAGE 14