Elcometer Sag Tester. Operating Instructions

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Elcometer 4270 Sag Tester Operating Instructions

is a registered trademark of Elcometer Limited. All other trademarks acknowledged. Copyright Elcometer Limited. 2006-2013. All rights reserved. No part of this Documt may be reproduced, transmitted, transcribed, stored (in a retrieval system or otherwise) or translated into any language, in any form or by any means (electronic, mechanical, magnetic, optical, manual or otherwise) without the prior writt permission of Elcometer Limited. Doc.No. TMA-0356 Issue 03 Part No: 19687

CONTENTS Section Page 1 About this instrumt............................................................. 2 2 Application procedure............................................................ 4 3 After application................................................................. 5 4 Storage......................................................................... 5 5 Maintance.................................................................... 5 6 Technical specification............................................................ 6 7 Related Elcometer equipmt...................................................... 7 1

Thank you for your purchase of this Elcometer Sag Tester. Welcome to Elcometer. Elcometer are world leaders in the design, manufacture and supply of inspection equipmt for coatings and concrete. Our products cover all aspects of coating inspection, from developmt through application to post application inspection. This Elcometer Sag Tester is a world beating product. With the purchase of this product you now have access to the worldwide service and support network of Elcometer. For more information visit our website at www.elcometer.com 1 ABOUT THIS INSTRUMENT The Elcometer Sag Tester is a simple but effective instrumt for applying uniform and reproducible strips of coating to a flat and relatively firm substrate. After application, the strips of coating are th assessed to determine the sag characteristics of the coating. The applicator is placed at one d of the substrate and product is poured onto the substrate in front of the applicator. The applicator is th pushed across the substrate to produce the strips of coating. Your applicator can be pushed by hand or by a motorised film applicator. 1.1 STANDARDS Depding upon model, this instrumt can be used in accordance with the following National and International Standards: ASTM D4400, FTMS 141A Method 4494. 2

1.2 WHAT THE BOX CONTAINS Elcometer Sag Tester Storage case Operating instructions Your Elcometer Sag Tester is packed in a cardboard and foam package. Please sure that all packaging material is disposed of in an vironmtally ssitive manner. Consult your local Environmtal Authority for further guidance. To maximise the befits of your new Elcometer Sag Tester please take some time to read these Operating Instructions. Do not hesitate to contact Elcometer or your Elcometer supplier if you have any questions. 3

2 APPLICATION PROCEDURE Take care while you are handling and using your Elcometer Sag Tester. Damage to the working surfaces will affect the film thickness and the instrumt may have to be replaced. Before each use, check the working surfaces for irregularities and damage. 1. Fix a clean substrate on a flat and horizontal base such as a vacuum table. 2. Place the applicator down at one d of the substrate. 3. Pour a quantity of product in front of the applicator. Ensure that the product is evly distributed over the whole width of the instrumt. 4. Spread the film over the substrate by moving the applicator towards the opposite d of the substrate at a constant speed. 5. Lift the applicator from the substrate taking care to catch any product dripping from the applicator before it lands on the newly prepared film. 6. Immediately place the substrate in a vertical position with the thinnest strip at the top. The thickness at which the strips join indicates the tdcy of the coating to sag. 4

3 AFTER APPLICATION Clean your film applicator. Do not use very aggressive solvts or wire brushes, metal scrapers, metal files or other metallic tools for cleaning. Clean the applicator using a suitable solvt. After cleaning, sure that all materials are removed and that the instrumt is dry. 4 STORAGE Wh the applicator is not being used it must be protected from rust. Rust can appear wh the instrumt is only used occasionally and wh it has be handled by users with sweaty hands. To protect against rust, always dry the applicator after use and apply a thin layer of oil to the surface before storage. Elcometer recommds the use of an oil which does not hard during drying such as Castrol Rustilo DW 378. Always store the applicator in the case provided. 5 MAINTENANCE The Elcometer Sag Tester is designed to give many years reliable service under normal operating and storage conditions. Regular calibration checks over the life of the thickness gauges are a requiremt of quality managemt procedures e.g. ISO 9000 and other standards. For checks and certification contact Elcometer or your local supplier. 5

6 TECHNICAL SPECIFICATION The Elcometer 4270 is manufactured in harded stainless steel.. Film Thickness Part number Model (µm) (mils) Metric Imperial 4270/1 75 to 300 3 to 12 K0004270M001 K0US4270M001 4270/2 25 to 150 1 to 6 K0004270M002 K0US4270M002 4270/3 350 to 1500 14 to 60 K0004270M203 K0US4270M203 4270/4 100 to 600 4 to 24 K0004270M204 K0US4270M204 6

7 RELATED ELCOMETER EQUIPMENT Elcometer produces a wide range of coatings inspection gauges and related equipmt. Users of this Elcometer Sag Tester may also befit from the following Elcometer products: Elcometer Finess of Grind Gauges Elcometer Viscosity Meters Elcometer Motorised Film Applicators Elcometer Leta Test Charts Elcometer Drying Time Recorders Elcometer Washability, Brushability and Abrasion Testers Elcometer Hardness Testers For further information contact Elcometer, your local supplier or visit www.elcometer.com 7