Super G Lubricated-Non-Lubricated Plug Valve
SUPER G EXCLUSIVE FEATURES Built and tested in accordance with API 6A, API 6D & B16. Lubricated and non-lubricated in same valve. Use it either way Metal-to metal seating; zero leakage Top entry, field repairable - no special tools or training required Pressure Balanced Plus - low torque Full port or reduced port Fire safe to API 6FA-certified by DNV Det Norske Veritas Valve position indicator Blowout-proof plug - integral plug and stem Construction to NACE MR0175 (00) standard Wrench, bar or worm gear operated - actuator compatible Renewable plug, seats and trim parts - fully interchangeable without lapping, special fitting or machining Round ports-low turbulence/pressure drop Equipped with a lock open/close position indicator PARTS LIST 1 TOP VIEW When ordering parts, please furnish item number and part name as given below, plus valve model, size and working pressure. 5 6 7 8 No. Item Description Material Req d. 1 1 Collar Retaining Ring Steel, Nickel Plated 1 Locking Collar Position Indicator Steel, Nickel Plated 1 Dirt Excluder PC Buna-N 16 17 18 15 1 9 1 10 11 1 0 19 1 Adjusting Nut ASTM A87 C 5 1 Thrust Bearing Alloy Steel #! 6 1 Packing Ring Grafoil #! 7 1 Body O-Ring PC Buna-N Standard FKM Optional #! 8 1 Packing Plate AISI 1018 Steel #! 9 1 Stem Packing Grafoil #! 10 1 Backup Ring Teflon #! 11 1 Stem O-Ring PC Buna-N Standard FKM Optional %! 1 1 Plug 1018 Steel Chrome Plated! 1 Seat Nickel Alloy ASTM B58! 1 Seat O-Ring PC Buna-N Standard FKM Optional 1! 15 Spacer Ring Alloy Steel, Nickel Plated 16 1 Stop Screw 0 Stainless Steel 17 1 Lock Washer Steel, Zinc Plated 18 1 Lock Plate Steel, Zinc Plated % 19 1 Lube Check 16 Stainless Steel % 0 1 Button Head Fitting 16 Stainless Steel 1 1 Body ASTM A87 C # 1 Packing Plate Assembly Parts % 1 Plug Assembly Parts! 1 Repair Kit Conversion kit requires all parts less body. Please contact Cameron, Valves & Measurement for current Trademark information. 08/06 NP-M
SUPER G ACCESSORIES/REPAIR KITS Stem Wrenches Valve Part Weight Size (in.) Number (lbs.) FP 9D-GB-17 15 1/ RP 9D-GB-17 15 1/ FP 9D-GB-17 18 RP 9D-GB-17 18 FP 9D-GB-175 0 RP 9D-GB-175 0 FP 9D-GB-175 0 6 RP 9D-GB-175 0 Wrench Heads (Operated with bar or rod) Valve Size (in.) Part Number FP 9D-GA-8 1/ RP 9D-GA-8 1/ FP 9D-GA-9 RP 9D-GA-9 FP 9D-GA-50 RP 9D-GA-50 FP N/A Use Gear 6 RP N/A Operator } Adjusting Nut Wrenches Valve Size (in.) Part Number FP 9D-GB-179 1/ RP 9D-GB-179 1/ FP 9D-GB-170 RP 9D-GB-170 FP 9D-GB-171 RP 9D-GB-171 FP 9D-GB-177 6 RP 9D-GB-177 Conversion Kits Kit Part Number (Applicable for either threaded or flanged valves) Valve API 1000/1500/000 API 000/5000 Size (in.) ASME 00/600 ASME 900/5000/500 RP 9D-GA-118*-0 9D-GA-118*-1 FP 9D-GA-119*-0 9D-GA-119*-1 1/ RP 9D-GA-119*-0 9D-GA-119*-1 1/ FP 9D-GA-10*-0 9D-GA-10*-1 RP 9D-GA-10*-0 9D-GA-10*-1 FP 9D-GA-11*-0 9D-GA-11*-1 RP 9D-GA-11*-0 9D-GA-11*-1 Conversion Kits contain all parts needed to convert standard G Series valves to Super G valves. * When ordering Conversion Kits, specify plug material A-Aluminum Bronze C-Hard Chrome Plated Steel. Example: GA-118C-0 Existing G Series valves can be converted to a Super G with a cost effective, easy-to-install kit. Manual Worm Gear Operators Valve Part Weight Size (in.) Number (lbs.) 9D-GA-15-01 1 lb. cartridges (box of 10) FP 9D-GA-51 5 1/ RP 9D-GA-51 5 1/ FP 9D-GA-5 65 RP 9D-GA-5 65 FP 9D-GA-5 65 RP 9D-GA-5 65 FP 9D-GA-5 65 6 RP (Low Pressure) 9D-GA-5 65 6 RP (High Pressure) 9D-GA-6 85 8 RP Consult Factory Low Pressure ASME 00, 600, API 1000,1500, 000 High Pressure ASME 900, 1500, 500, API 000, 5000 Sealant For General Oilfield and Hydrocarbon Service Part Number Description RP 9D-GB-17 1 RP 9D-GA-7 RP 9D-GB-178 9D-GA-15-05 10 pound pail 9D-GA-15-1 K stick 1 1/ in. x 10 in. (box of 10) 9D-GA-15-0 Repair Kits 0 pound pail Kit Part Number (Applicable for either threaded or flanged valves) Valve API 1000/1500/000 API 000/5000 Size (in.) ASME 00/600 ASME 900/5000/500 RP 9D-GA-11*-0 9D-GA-11*-1 FP 9D-GA-11*-0 9D-GA-11*-1 1/ RP 9D-GA-11*-0 9D-GA-11*-1 1/ FP 9D-GA-115*-0 9D-GA-115*-1 RP 9D-GA-115*-0 9D-GA-115*-1 FP 9D-GA-116*-0 9D-GA-116*-1 RP 9D-GA-116*-0 9D-GA-116*-1 FP 9D-GA-56*-0 9D-GA-56*-1 6 RP 9D-GA-56*-0 9D-GA-56*-1 8 RP Consult Factory Consult Factory Repair Kits include the plug, seats, all soft parts and packing plate. * When ordering Repair Kits, specify plug material A-Aluminum Bronze C-Hard Chrome Plated Steel. Example: GA-11C-0 08/06 NP-M
SUPER G REDUCED PORT VALVE L (SQUARE) L (DIA - in. ONLY) K REQUIRED FOR DISASSEMBLY OPTIONAL MOUNTING HOLES M DIA - NC THRD TYP () PLACES ON AN N DIA B.C. J R DIA P S KEY SIZE C B T D A 6 in. VALVE AVAILABLE ONLY WITH OPERATOR. OTHER SIZES CHOOSE BAR OR OPERATOR. DIMENSIONS & WEIGHTS Size Pressure Class A Weight (lbs.) B C D J K L M N P R S T (in.) ASME API RF RJ SE/BW Flg. Thrd. 00/600 000 11.50 11.6 7.50 1.75 6.50 1.5 7.06 7.00 - - - - - - - 5 8 900/1500 000/5000 1.50 1.6 8.75 1.75 8.50 1.75 7.56 7.5 - - - - - - - 98 5 1/ 6 500-17.75 17.88-1.75 9.5.5 7.56 7.5 - - - - - - - 16-00/600 000 1.00 1.1 10.5.1 7.50 1.8 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 11 8 900 000 16.50 16.6 10.5.1 8.6 1.88 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 15 50 1500 5000 16.50 16.6 10.5.1 9.5 1.88 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 185 50 500-0.00 0.1 -.1 9.5.50 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 5-00/600 000 1.00 1.1 11.6.6 8.5 1.50 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 18 7 900 000 15.00 15.1 11.6.6 9.50 1.75 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 10 8 1500 5000 18.50 18.6 11.6.6 10.50.1 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 7 8 500 -.75.88 -.6 1.00.88 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 0-00 - 16.00 16.1 -.1 10.00 1.6 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 0-600 000 17.00 17.1 1.00.1 10.75 1.75 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 61 115 900 000 18.00 18.1 1.00.1 11.50.00 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 71 115 1500 5000 1.50 1.6 1.00.1 1.5.8 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 1 10 500-6.50 6.88 -.1 1.00.5 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 7-00 - 15.87 - -.06 1.50 1.8-1.81.97 /-10 1.00 1.81 0 0.75 sq 1.06 0-600 000.00.1 18.50.06 1.00.19-1.81.97 /-10 1.00 1.91 0 0.75 sq 1.06 571-900 000.00.1 -.06 15.00.50-1.81.97 /-10 1.00 16.75 6 0.75 sq 1.06 700-1500 5000 7.75 8.00 -.06 15.50.6-1.81.97 /-10 1.00 16.75 6 0.75 sq 1.06 715-8 600-6.00 6.1-6.06 16.50.19 Consult Factory 1500 -.75.1-6.06 19.00.6 08/06 NP-M
SUPER G FULL PORT VALVE L (SQUARE) L (DIA - in. ONLY) K REQUIRED FOR DISASSEMBLY OPTIONAL MOUNTING HOLES M DIA - NC THRD TYP () PLACES ON AN N DIA B.C. J P R DIA S KEY SIZE C B T D A in. VALVE AVAILABLE ONLY WITH OPERATOR. OTHER SIZES CHOOSE BAR OR OPERATOR. DIMENSIONS & WEIGHTS Size Pressure Class A Weight (lbs.) B C D J K L M N P R S T (in.) ASME API RF RJ SE/BW Flg. Thrd. 00-11.1 - -.1 6.50 0.875 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 105-00/600 000 1.00 1.1 10.5.1 6.50 1.75 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 117 57 900 000 15.00 15.1 10.5.1 8.50 1.75 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 15 57 1500 5000 15.8 15.50 10.5.1 8.50 1.75 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 155 57 500-17.75 17.88 -.1 9.5.00 8.6 8.5 1. /8-16 5.00 9.6 1 0.5 sq 8.56 175-00/600 000 15.00 15.1 11.6.6 7.50 1.8 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 18 90 1/ 900 000 17.00 17.1 11.6.6 9.6 1.88 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 15 90 1500 5000 17.88 18.00 11.6.6 9.6 1.88 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 55 90 500-0.00 0.1 -.6 10.50.5 9.5 9.1 1.50 1/-1 6.00 10.9 18 0.50 sq 9.5 85-00 - 15.5 - -.1 8.5 1.1 8.81 10.50 1.75 - - - - - - 15-600 000 17.50 17.6 1.00.1 8.5 1.50 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 5 11 900 000 18.50 18.6 1.00.1 9.50 1.75 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 7 16 1500 5000 0.6 0.75 1.00.1 10.50.1 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 0 16 500 -.75.88 -.1 1.00.6 10.1 10.50 1.75 1/-1 6.88 10.9 0 0.50 sq 10.1 55-00 - 18.00 - -.06 10.00 1.5 11.9 1.81 1.75 - - - - - - 50-600 000.00 0.1 -.06 11.50 1.81-1.81.97 /-10 1.00 1.91 0 0.75 sq 1.06 9-900 000.00.1 -.06 11.50 1.9-1.81.97 /-10 1.00 16.75 6 0.75 sq 1.06 570-1500 5000.6.75 -.06 1.5.19-1.81.97 /-10 1.00 16.75 6 0.75 sq 1.06 619-600 - 6.00 6.1-6.06 1.00 1.88 6 900 -.00.1-6.06 15.00.19 Consult Factory 1500-7.75 8.00-6.06 15.50.5 Note: 6 in. Full Port ASME 900 and ASME 1500 have the same Face-to-Face as Reduced Port. 08/06 NP-M 5
SUPER G DESIGN STANDARDS Whenever applicable Super G valves conform to the latest edition of the following standard specification as to pressure ratings, dimensions and construction: ASME - American National Standards Institute B1.0.1 - Pipe Threads, General Purpose B16.5 - Pipe Flanges and Flange Fittings B16.10 - Face-to-Face and End-to-End Dimensions of Valves B16.5 - Butt-Welding Ends B16. - Valves-Flanged, Threaded and Welding End API - American petroleum Institute 6A - Specification for Wellhead and Christmas Tree Equipment 6D - Specification for Pipeline Valves-Monogram Available 6FA - Fire Test for Valves MSS - Manufacture s Standardization Society of the Valve and Fittings Industry SP-6 - Standard Finishes for Contact Faces of Pipe Flanges and Connecting End Flanges of Valves and Fittings SP-5 - Standard Marking System for Valves, fittings, Flanges and Unions SP-55 - Quality Standard for Steel Castings for Valves, Flanges and Fittings and other Piping Components (Visual Methods) NACE - National Association of Corrosion Engineers MR0175 (00) - Sulfide Stress Cracking Resistant Metallic Materials for Oil Field Equipment COMPARISON CHART: SUPER G vs. CONVENTIONAL PLUG VALVE Performance Feature Super G Plug Valve Top entry - field repairable Yes No Integral plug and stem Yes No Fire Safe (API 6FA) Yes Yes Removable seats Yes No Part interchangeability Yes No Tight shut-off without sealant Yes No Metal-to-Metal seats Yes Yes Lubricated Yes Yes Low pressure drop Yes No Low turbulence Yes No Full open Yes No NACE standard Yes No Abrasive/erosive service Yes Yes CO service Yes No H S service Yes Yes Super G Solves Wedging Poblems UNPRESSURED AREA PRESSURE Unpressured area at stem results in lifting force F which prevents wedging of plug. 6 08/06 NP-M
SUPER G FLOW COEFFICIENTS (C ) V Valve Size (in.) Bore Type Plug Port Body Port C V 1/ 6 RP 1.75.06 156 FP.1.06 1 RP.1.6 6 FP.6.6 601 RP.6.1 95 FP.1.1 891 RP.1.06 610 FP.06.06 99 RP.06 6.06 8 FP 6.00 6.06 66 8 RP 6.06 8.00 0 PRESSURE DROP ACROSS VALVE ^ DP = ( r / 6.) (Q / C ) V Where: DP = Pressure drop (psi) Example: Given: Find: r = Fluid density (lbs/ ft^ ) Q = Fluid flow rate (gallons/ minute) C = Flow coefficient of valve V Through a in. Reduced port (RP) TXT Super G plug valve at a flow rate of 00 gallons per minute. r = 60.1 (lbs/ft^ ) @ 00 F. Q = 00 gallons/ minute. C V = 610 Pressure drop, DP, across valve. Solution: DP = (60.1/ 6.) x (00/ 610)^ MAINTENANCE DP = 0.96 x (0.656)^ DP = 0.96 x 0.0 DP = 0.1 psi In-line, top entry, field repairability with integral plug and stem and removable seats makes the Super G unique among block valves. Routine maintenance, or replacement of plug and seats, can be achieved quickly, simply and without special tools or training. Seats and plugs are interchangeable thus eliminating special lapping or matching of parts. Removable seats avoid expensive machining of internal body surfaces and system downtime. Bubble-tight, zero leakage sealing is assured. Nine simple steps are all that are involved to achieve successful field repair. (WARNING: All pressure should be removed from the line). 1. Remove wrench/rod mechanism and top adjusting body nut.. Withdraw bearing and packing plate assemblies.. Withdraw plug assembly.. Withdraw seats and rings. 5. Clean body cavities. 6. Install new seats and rings (if required). 7. Install new plug assemblies (if required). 8. Install new packing plate assembly and thrust bearing. 9. Refit and adjust top body nut and operator mechanism. 08/06 NP-M 7
SUPER G AVERAGE OPERATING TORQUE in. Reduced Port through 8 in. Reduced Port (ft-lbs.) SIZE (in.) 1/ 6 6 8 8 BORE (in.) 1.75.1.6.1..06 5.189 6.06 6.81 psi 0 55 88 88 88 110 1 165 06 500 110 1 15 15 0 96 1000 1850 1000 66 165 198 96 68 880 189 85 1500 88 0 6 0 508 858 1518 659 918 000 11 75 0 1 678 1078 1761 88 65 500 1 0 85 95 889 10 6 90 797 000 165 85 0 58 1058 150 7 55 9667 500 19 0 95 671 1186 178 00 6050 1119 000 09 95 57 770 197 0 795 6807 159 500 7 550 65 858 1566 55 5 766 117 5000 6 605 68 95 1779 75 565 866 1566 5500 86 660 78 10 196 695 5170 995 17196 6000 19 715 85 1111 15 915 5610 1010 1870 6500 8 770 875 1196 177 6160 1095 06 7000 6 85 96 18 75 10 6600 1175 N/A 7500 86 880 998 168 60 6 7150 117 N/A 8000 10 95 1059 15 860 878 780 1968 N/A 8500 6 990 110 151 01 11 800 1765 N/A 9000 60 105 1181 167 190 5 870 156 N/A 9500 8 1100 1 171 10 579 900 1558 N/A 10000 508 1155 10 1801 575 81 960 16155 N/A All torques are in FT-LBS. These torques do not include a safety factor. For actuator sizing add 50% to the listed torques. See Dimension B on page & 5. Please contact Cameron, Valves & Measurement for current Terms and Conditions and Trademark information. 50 Briarpark Drive, Suite 00 Houston, Texas 770 USA Toll Free 800 9160 For the most current contact and location information go to: www.c-a-m.com Cameron, Valves & Measurement Printed in Canada 08/06-NP-M