MOBILE Recycling Product Range WE CARE
Contents Mobile Recycling Produkt Range... 6 DW SERIES Shredders.... 8 AK Series Grinders... 14 DZ Series Combined Shredder...0 SM Series Screens...4 DH Series Precision Chippers....3 DM 15 Mixer...36 Biopress 05 Screw Extruder... 40 DU Series Widrow Turner...4 Stationary Recycling Overview...46
4 DOPPSTADT CALBE GMBH Factory
WE CARE 5
MOBILE Recycling Product Range DW 060 DW 060 K DW 560 optional: optional: DW 3060 DW 3060 K DW 3060 SA DW 3060 BioPower DW 3060 K BioPower optional: DW 3060 SA BioPower DW 3080 K AK 35 AK 435 AK 435 K AK 635 AK 635 SA DZ 750 SM 414 SM 414 K 6
Overview SM 518 SM 60 SM 60 K SM 70 SM 100 Triflex SM 100 SA Triflex DH 608 DH 910 DH 910 K DH 910 SA DM 15 BioPress DU 65 DU 30 7
4 DW SERIES Shredders Powerful and flexible The shredding by means of roller and comb is suitable for the most difficult tasks. Roller teeth made of wear-resistant steel tear the material through the shredding comb. The comb opens automatically if necessary in order to avoid damages by large unshreddable contaminants. All the wear parts are quickly and easily replaceable. The engine and aggragates of the DW shredders are easily accessible from two sides. The powerful direct drive with electric reversing function provides for a high throughput. The self-cleaning cooler is easily accessible and its noise level is very low thanks to the large lowspeed fan. With their rear conveyor, which can be folded out hydraulically, the DW shredders are ready to go in no time. Magnets for iron separation are also available optionally. A multifunctional display shows the machine data and enables a easy machine operation. An optional remote control is available. Composting, waste wood, garbage and refuse-derived fuel processing, volume reduction 1 Shredding DW Series 1 Shredding DW Series SM Series Screening possible steps for compost production 3 Turning DU Series Grinding AK Series 3 Screening SM Series possible steps for waste wood processing Grinding AK Series 3 Final product: compost Final product: thermal utilization and recycling 1 Shredding DW Series 1 Shredding DW Series 3 Grinding possible steps for refuse derived fuel processing DW Series (finger basket*) Final product: for thermal utilization Screening SM Series possible steps for volume reduction and domestic waste processing Screening SM Series Final product: shredded and separated fractions Optional: Fe-separation, windsifting and further processing 8
1 3 4 4 1 Slip-on coupling central control panel 3 Hydraulic drive 6 4 Hinged cooler with reversible fan wheel 5 Maintenance 6 Feeding hopper, roller and shredding comb 7 Rear conveyor 8 with overband magnet* Main Advantages wide range of possible applications shredding of various materials high efficiency thanks to direct roller drive resistant against contaminants hydraulically controlled shredding comb, protection of the machine, high availability (contaminants are discharged) low fuel consumption due to direct drive can be combined with other Doppstadt products one-man operation (remote control of all main functions) 8 7 5 Explanations and illustrations by the example of the DW 3060 *option 5 6 7 + 8 9
DW Series DW 060 The DW 060 can be moved by means of the knob on the grab of a wheel loader. Its m (6' 7") roller rotates at 3 rpm. 14 roller teeth and 15 comb teeth shred the materials. DW 060 K The DW 060 K is equal to the DW 060, but it has a track-laying chassis. Total weight approx. 14,500 kg (31,967 lb) Total weight 18,000 kg (39,683 lb) Drive diesel engine power Mercedes-Benz OM 96 LA 175 kw (38 hp) at,00 rpm Drive diesel engine power Mercedes-Benz OM 96 LA 175 kw (38 hp) at,00 rpm Roller lenght diameter no. of teeth,000 mm (6' 7'') 600 mm (') 14 Roller lenght diameter no. of teeth,000 mm (6' 7'') 600 mm (') 14 Transport dimensions L / W / H 6,640 /,090 / 3,100 mm (1' 9''/ 6' 10''/ 10' '') Transport dimensions L / W / H 8,300 /,300 / 3,095 mm (7' 3"/ 5' 7"/ 10' ") DW 560 DW 3060 The DW 560 can be moved by wheel loader with the help of a slip-on coupling. Its,5 m (8' ") roller rotates at 3 rpm. 17 roller teeth and 18 comb teeth shred the materials. The roller of the DW 3060 has a length of 3 m (9' 10") and it rotates at 31 rpm. 1 roller teeth and comb teeth shred the materials. Total weight 19,000 kg (41,888 lb) Permissible weight 5,000 kg (55,116 lb) Drive diesel engine power Mercedes-Benz OM 96 LA 40 kw (36 hp) at,00 rpm Drive diesel engine power Mercedes-Benz OM 460 LA 315 kw (48 hp) at,000 rpm Roller lenght diameter no. of teeth,500 mm (8' '') 600 mm (') 17 Roller lenght diameter no. of teeth 3,000 mm (9' 10'') 600 mm (') 1 Transport dimensions L / W / H 9,300 /,500 / 3,900 mm (30' 6''/ 8' ''/ 1' 9'') Transport dimensions L / W / H 9,750 /,500 / 3,800 mm (3'/ 8' ''/ 1' 6'') 10
For difficult shredding problems DW 3060 BioPower The DW 3060 BioPower is a powerful shredder with 4 teeth. It has a very high throughput capacity. DW 3060 SA The DW 3060 SA is equal to the DW 3060, but it is mounted on a semitrailer chassis. Also available DW 3060 K BioPower on a tracking-laying chassis DW 3060 SA BioPower on a semitrailer chassis Drive Roller diesel engine power lenght diameter no. of teeth Mercedes-Benz OM 460 LA 360 kw (490 hp) at,000 rpm 3,000 mm (9' 10'') 600 mm (') 4 Permissible weight Drive Roller Transport dimensions diesel engine power lenght diameter no. of teeth L / W / H 30,000 kg (66,139 lb) Mercedes-Benz OM 460 LA 315 kw (48 hp) at,000 rpm 3,000 mm (9' 10'') 600 mm (') 1 9,10 /,500 / 3,940 mm (30' 3''/ 8' ''/ 1' 11'') DW 3060 K DW 3080 K The DW 3060 K is equal to the DW 3060, but it is mounted on a tracklaying chassis. The DW 3080 K is self-propelled on a tracklaying chassis. Its 3 m (9' 10") roller rotates at 30 rpm. 1 roller teeth and comb teeth shred the materials. Permissible weight Drive diesel engine power Roller lenght diameter no. of teeth Transport L / W / H dimensions 8,000 kg (61,79 lb) Mercedes-Benz OM 460 LA 315 kw (48 hp) at,000 rpm 3,000 mm (9' 10'') 600 mm (') 1 10,10 /,800 / 3,00 mm (33' ''/ 9' ''/ 10' 6'') Permissible weight Drive Roller Transport dimensions diesel engine power lenght diameter no. of teeth L / W / H 45,000 kg (99,08 lb) Mercedes-Benz OM 50 LA 450 kw (61 hp) at 1,800 rpm 3,000 mm (9' 10'') 800 mm (' 7'') 1 11,00 / 3,000 / 3,00 mm (36' 9''/ 9' 10''/ 10' 6'') 11
DW Series DW 060 DW 560 3,000 9' 10" 3,490 11' 5",990 9' 10" 30 3,100 10' " 3,000 9' 10" 30,850 9' 4" 3,900 1' 9" 11,000 36' 1" 6,640 1' 9",090 6' 10" 1,100 39' 8" 9,300 30' 6",500 8' " Transport dimensions L/W/H: 6,640 /,090 / 3,100 (1' 9" / 6' 10" / 10' ") Transport dimensions L/W/H: 9,300 /,500 / 3,900 (30' 6" / 8' " / 1' 9") DW 060 K 3,000 9' 10'' 3,000 9' 10'' 30 DW 060 K,880 9' 5'' 3,095 10' '' 10,100 33' '' 8,300 7' 3'',300 7' 7'' Transport dimensions L/W/H: 8,300 /,300 / 3,095 (7' 3" / 5' 7" / 10' ") Model DW 060 DW 060 K DW 560 Permissible weight approx. 14,500 kg (31,967 lb) 18,000 kg (39,683 lb) 19,000 kg (41,888 lb) Chassis hook lift frame track drive with two speeds -central-axle trailer chassis for 80 km/h (50 mph), with ABS Drive diesel engine diesel engine diesel engine Type Mercedes-Benz OM 96 LA Mercedes-Benz OM 96 LA Mercedes-Benz OM 96 LA Power 175 kw (38 hp) at,00 rpm 175 kw (38 hp) at,00 rpm 40 kw (36 hp) at 1,00 rpm Exhaust level EUROMOT III B EUROMOT III B EUROMOT III B Cubic capacity 7,00 cm 3 (364 in 3 ) 7,00 cm 3 (364 in 3 ) 7,00cm 3 (79 in 3 ) Tank fuel 300 l (79 gal) 300 l (79 gal) 300 l (79 gal) Roller Length,000 (6' 7"),000 (6' 7"),500 (8' ") Diameter 600 600 (') 600 (') Speed 5/3 rpm 5/3 rpm 5/3 rpm Tooth width/-length 60/174 (.4"/6.9") 60/174 (.4"/6.9") 60/174 (.4"/6.9") No. of teeth 14 14 17 Comb Length,000 (6' 7"),000 (6' 7"),500 (8' ") Tooth width 60 (.4") 60 (.4") 60 (.4") No. of teeth 15 15 18 Discharge conveyors (bended conveyor) lower belt rear belt lower belt rear belt Width 800 (' 7") 800 (' 7") 1,000 (3' 3") 1,000 (3' 3") 1,00 (3' 11") Length 8,500 (7' 11"),410 (7' 11") 5,000 (16' 5") 3,335 (10' 11") 5,000 (16' 5") max. Belt speed m/s (ft in/s). (7' 3").6 (8' 6").8 (9' "). (7' 3").3 (7' 7") Standard equipment roller tooth 174 (6.9") C 1, armored comb tooth roller tooth 174 (6.9") C 1, armored comb tooth, remote control roller tooth 174 (6.9") C 1, armored comb tooth Options remote control, hydraulic supports, damping facility, hopper extensions, comb extension, overband magnet, magnetic pulley hydraulic supports, hopper extensions, comb extension, overband magnet, damping facility remote control, hydraulic supports, splash guard, damping facility, overband magnet As of März 011 subject to technical alterations. All dimensions are in mm (ft/in). The specifications are approximate. Illustrations and descriptions might include options that are not part of the standard equipment. 1
Technical Data DW 3060 (optional: DW 3060 BioPower) 4,080 13' 5" DW 3060 SA (optional: DW 3060 SA BioPower) 4,080 13' 5" 3,000 9' 10" 30,850 9' 4" 3,800 1' 6" 3,940 1' 11",850 9' 4" DW 3060 SA 30 4,030 13' 3" 1,670 41' 7" 9,750 3',500 8' ",500 8' " 9,10 30' 3" 14,70 46' 10" Transport dimensions L/W/H: 9,750 /,500 / 3,800 (3' / 8' " / 1' 6") Transport dimensions L/W/H: 9,10 /,500 / 3,940 (30' 3" / 8' " / 1' 11") DW 3060 K (optional: DW 3060 K BioPower) 4,040 13' 3" DW 3080 K 4,040 13' 3" 3,00 10' 6" 30 4,000 13' 1" 3,00 10' 6" 30 4,010 13' ",800 9' " 10,10 33' " 13,50 43' 6" Transport dimensions L/W/H: 10,10 /,800 / 3,00 (33' " / 9' " / 10' 6") 3,000 9' 10" 11,00 36' 9" 13,860 45' 6" Transport dimensions L/W/H: 11,00 / 3,000 / 3,00 (36' 9" / 9' 10" / 10' 6") DW 3060 DW 3060 SA DW 3060 K DW 3080 K 5,000 kg (55,116 lb) 30,000 kg (66,139 lb) 8,000 kg (61,79 lb) 45,000 kg (99,08 lb) 3-central-axle trailer chassis for 80 km/h (50 mph), with ABS 3-axle semitrailer chassis for 80 km/h (50 mph), with ABS track drive with two speeds diesel engine diesel engine diesel engine diesel engine track drive with two speeds Mercedes-Benz OM 460 LA Mercedes-Benz OM 460 LA Mercedes-Benz OM 460 LA Mercedes-Benz OM 50 LA 315 kw (48 hp) at,000 rpm 315 kw (48 hp) at,000 rpm 315 kw (48 hp) at,000 rpm 440 kw (61 hp) at,000 rpm EUROMOT III B EUROMOT III B EUROMOT III B EUROMOT III B 11,970 cm 3 (730 in 3 ) 11,970 cm 3 (730 in 3 ) 11,970 cm 3 (730 in 3 ) 15,930 cm 3 (971 in 3 ) x 300 l ( x 79 gal) x 300 l ( x 79 gal) x 300 l ( x 79 gal) 600 l (158 gal) 3,000 (9' 10") 3,000 (9' 10") 3,000 (9' 10") 3,000 (9' 10") 600 (') 600 (') 600 (') 800 (' 7")) 31 rpm 31 rpm 31 rpm 3 rpm 60/174 (.4"/6.9") 60/174 (.4"/6.9") 60/174 (.4"/6.9") 60/174 (.4"/6.9") 1 1 1 1 3,000 (9' 10") 3,000 (9' 10") 3,000 (9' 10") 3,000 (9' 10") 60 (.4") 60 (.4") 60 (.4") 60 (.4") lower belt rear belt lower belt rear belt lower belt rear belt lower belt rear belt 1,000 (3' 3") 1,00 (3' 11") 1,000 (3' 3") 1,00 (3' 11") 1,000 (3' 3") 1,00 (3' 11") 1,000 (3' 3") 1,00 (3' 11") 3,335 (10' 11") 5,000 (16' 5") 4,000 (10' 11") 7,000 (3') 3,335 (10' 11") 7,000 (3') 4,000 (13' 1") 7,000 (3'). (7' 3").3 (7' 7"). (7' 3").3 (7' 7"). (7' 3").3 (7' 7") 1.8 (5' 11").3 (7' 7") roller tooth 174 (6.9") C 1, armored comb tooth remote control, hydraulic drive, hydraulic supports, damping facility, hopper extensions, splash guard, comb for basket system, comb extension, overband magnet, magnetic pulley roller tooth 174 (6.9") C 1, armored comb tooth remote control, hydraulic drive, damping facility, hopper extensions, splash guard, comb for basket system, comb extension, overband magnet, magnetic pulley roller tooth 174 (6.9") C 1, armored comb tooth, remote control, damping facility hydraulic drive, hydraulic supports, hopper extensions, comb for basket system, comb extension, overband magnet, magnetic pulley Option BioPower: stronger drive unit (bigger gear box); Power: 360 kw (490 hp) at,000 rpm; Roller Speed: 8 rpm; Roller Teeth: 4 roller tooth 174 (6.9") C 1, armored comb tooth, remote control, damping facility hydraulic supports, comb extension, magnetic pulley, Fe collecting box, neodym magnet 13
AK SERIES Grinders POWERFUL AND VERSATILE The high throughput and the patented load-sensing material feed permit using the machine for various grinding tasks. Whatever your application: With the AK you will achieve an optimum and efficient recovery of secondary raw materials. The Doppstadt grinders stand out for their freeswinging flail holders with separately replaceable wearing tools and the heavy gyrating mass of the flail drum working at approx. 1,000 rpm. Hydraulic support, controlled without engine power by an electric 4 Volt pump. Short setup times (< 10 min.) thanks to the hydraulically foldable discharge conveyor*, optional magnetic pulley for Fe-separation*. Easy maintenance thanks to large protection doors on all sides and central lubrication. Separate drives for scraper floor and feed-in roller optimizing the material feeding and the throughput. 1 3 7 Composting, waste wood processing 1 Shredding DW Series 1 Shredding DW Series 4 SM Series Screening Final product: compost possible steps for compost production 3 Turning DU Series AK Series Grinding 3 Screening SM Series possible steps for waste wood processing Final product: thermal utilization and recycling Grinding AK Series Optional: Fe-separation, windsifting and further processing pre-shredded pre-shredded 14
1 3 4 1 Slip-on coupling Hinged cooler 3 Scraper floor 5 4 4 Feed-in roller 5 Flail drum with freeswinging flails Baffle plate 6 Grinding basket 7 Hydraulic drive 8 Rear conveyor 9 WIth overband magnet* Main Advantages continuous grinding by means of load-sensing material in-feed resistant against contaminants thanks to free-swinging flails individually replaceable wearing tools (flails) quick-changing system for grinding basket minimized dust and noise emissions in the drive area thanks to the separation of drive and grinding unit can be combined with other Doppstadt products one-man operation (remote control of all main functions) 6 9 8 Explanations and illustrations by the example of the AK 530 *option 5 6 7 8 + 9 15
AK Series AK 35 The flail drum weight of the AK 35 is approx. 1,3 t (,866 lb). It is equipped with 16 free-swinging flails and 8 teeth and it rotates at approx. 1,00 rpm. Grinding basket mesh sizes from 30 30 mm (1. 1.6 ) available. AK 435 The flail drum weight of the AK 435 is approx.,5 t (5,51 lb) and it rotates at approx. 1,000 rpm. The replaceable grinding basket can be equipped with mesh sizes from 30 400 mm (1. 15.7"). Permissible weight 15,000 kg (33,069 lb) Permissible weight 19,000 kg (41,888 lb) Drive diesel engine power Mercedes-Benz OM 96 LA 175 kw (39 hp) at,00 rpm Drive diesel engine power Mercedes-Benz OM 460 LA 315 kw (48 hp) at,000 rpm Flail drum width diameter flails/teeth 1,480 mm (4' 10'') 900 mm (' 11'') 16/8 Flail drum width diameter no. of flails 1,750 mm (5' 9'') 1,100 mm (3' 7'') 36 Transport dimensions L / W / H 9,30 /,090 / 3,100 mm (30' 3''/ 6' 10''/ 10' 1'') Transport dimensions L / W / H 9,700 /,500 / 3,960 mm (31' 10''/ 8' ''/ 13') AK 435 K The AK 435 K is equal to the AK 435, but it has a tracklaying chassis with hydraulic drive. Permissible weight Drive Flail drum Transport dimensions diesel engine power width diameter no. of flails L / W / H 8,500 kg (6,83 lb) Mercedes-Benz OM 460 LA 315 kw (48 hp) at,000 rpm 1,750 mm (5' 9'') 1,100 mm (3' 7'') 36 8,680 / 3,000 / 3,390 mm (8' 6''/ 9' 10''/ 11' 10'') 16
ONE GRINDER MANY POSSIBLE APPLICATIONS AK 635 The flail drum weight of the AK 530 is approx.,5 t (5,51 lb) and it rotates at approx. 1,000 rpm. The grinding basket can be equipped with mesh sizes from 30 400 mm (1. 15.7"). AK 635 SA The flail drum weight of the AK 635 SA is approx..5 t (5,51 lb) and it rotates at approx. 1,000 rpm. The grinding basket can be equipped with mesh sizes from 30 400 mm (1. 15.7"). Permissible weight Drive diesel engine power Flail drum Transport dimensions width diameter no. of flails L / W / H 5,000 kg (55,116 lb) Mercedes-Benz OM 50 LA 440 kw (598 hp) at,000 rpm 1,750 mm (5' 9') 1,100 mm (3' 7'') 36 11,00 /,500 / 3,750 mm (36' 9''/ 8' ''/ 1' 4'') Permissible weight Drive diesel engine power Flail drum Transport dimensions width diameter no. of flails L / W / H 30,000 kg (66,139 lb) Mercedes-Benz OM 50 LA 440 kw (598 hp) at,000 rpm 1,750 mm (5' 9'') 1,100 mm (3' 7'') 36 1,410 /,500 / 3,930 mm (40' 9''/ 8' ''/ 1' 11'') 17
AK Series AK 35,890 9' 6" AK 435,940 9' 8" 3,000 9' 10" 31,080 6' 10" 3,100 10' " 3,000 9' 10" 38,180 7' " 3,310 10' 10" 3,960 13' 8,540 8' 9,30 30' 3" 1,050 39' 6",090 6' 10" 9,040 9' 8" 9,700 31' 10" 11,700 38' 5",500 8' " Transport dimensions L/W/H: 9,30 /,090 / 3,100 (30' 3"/ 6' 10"/ 10' ") Transport dimensions L/W/H: 9,700 /,500 / 3,960 ( 31' 10"/ 8' "/ 13') AK 435 K,940 9' 8" 4,500 14' 9'' 30,0 7' 3" 3,390 11' 1" 13,890 45' 7" 7,610 5' 8,680 8' 6" 3,000 9' 10" Transport dimensions L/W/H: 8,680 / 3,000 / 3,390 (8' 6"/ 9' 10"/ 11' 10") Model AK 35 AK 435 Permissible weight 15,000 kg (33,069 lb) 19,000 kg (41,888 lb) Chassis -central-axle trailer chassis, for 80 km/h (50 mph), with ABS -central-axle trailer chassis, for 80 km/h (50 mph), with ABS Drive diesel engine (optional electric motor) diesel engine (optional electric motor) Type Mercedes-Benz OM 96 LA Mercedes-Benz OM 460 LA Power 175 kw (39 hp) at,00 rpm 315 kw (48 hp) at,000 rpm max. torque 850 Nm at 1,00 1,600 rpm,100 Nm at 1,300 rpm Exhaust level EUROMOT III B EUROMOT III B Fuel tank 15 l (57 gal) 450 l (119 gal) Flail drum Width 1,480 (4' 10") 1,750 (5' 9") Diameter 900 (' 11") 1,100 (3' 7") Weight (with flail tips) approx. 1,310 kg (,888 lb) approx.,500 kg (5,51 lb) Speed 1,140 1,30 rpm (depending on engine speed) 850 1,000 rpm (depending on engine speed) No. of flails / teeth 16 / 8 36 Flail weight (incl. tip) approx. 14.5 kg (31 lb) approx. 14.5 kg (31 lb) max. infeed height 530 (1' 9") 650 (' ") Discharge conveyor Length 5,50 (17' 3") 4,000 (13' 1") Width 1,500 (4' 11") 1,800 (5' 11") Belt speed.1 m/s (6' 11"/s).5 m/s (7' 5"/s) Discharge height 3,000 (9' 10") 3,000 (9' 10") Standard equipment grinding basket, available mesh sizes 30 30 (1. 1.6") grinding basket, available mesh sizes 30 400 (1. 15.7") Options 18-channel remote control, hydraulic drive 18-channel remote control, hydraulic drive, hydraulic supports, damping facility, magnetic pulley, Fe collecting box Status: As of February 011 subject to technical alterations. The specifications are approximate. Illlustrations and descriptions might include options that are not part of the standard equipment. 18
Technical Data AK 635 AK 635 SA 3,490 11' 5" 5,770 18' 11" 4,500 14' 9" 39 AK 635,460 8' 1" 3,750 1' 4" 4,140 13' 7" 30,40 7' 11" 3,930 1' 11" 15,450 50' 8" 11,00 36' 9",500 8' " 17,440 57' 3" 1,410 40' 9",500 8' " Transport dimensions L/W/H: 11,00 /,500 / 3,750 (36' 9"/ 8' "/ 1' 4") Transport dimensions L/W/H: 1,410 /,500 / 3,930 (40' 9"/ 8' "/ 1'11") AK 435 K AK 635 AK 635 SA 8,500 kg (6,83 lb) 5,000 kg (55,116 lb) 30,000 kg (66,139 lb) tracklaying chassis with two speeds 3-central-axle trailer chassis, for 80 km/h (50 mph), with ABS diesel engine diesel engine diesel engine 3-axle-semitrailer chassis, for 80 km/h (50 mph), with ABS Mercedes-Benz OM 460 LA Mercedes-Benz OM 50 LA Mercedes-Benz OM 50 LA 315 kw (48 hp) at,000 rpm 440 kw (598 hp) at,000 rpm 440 kw (598 hp) at,000 rpm,100 Nm at 1,300 rpm,800 Nm at 1,300 rpm,800 Nm at 1,300 rpm EUROMOT III B EUROMOT III B EUROMOT III B 450 l (119 gal) 750 l (198 gal) 900 l (38 gal) 1,750 (5' 9") 1,750 (5' 9") 1,750 (5' 9") 1,100 (3' 7") 1,100 (3' 7") 1,100 (3' 7") approx.,500 kg (5,51 lb) approx.,500 kg (5,51 lb) approx.,500 kg (5,51 lb) 850 1,000 rpm (depending on engine speed) 970 1,140 rpm (depending on engine speed) 970 1,140 rpm (depending on engine speed) 36 36 36 approx. 14.5 kg (31 lb) approx. 14.5 kg (31 lb) approx. 14.5 kg (31 lb) 650 (' ") 650 (' ") 650 (' ") 7,000 (3') 6,150 (0' ") 7,000 (3') 1,500 (4' 11") 1,500 (4' 11") 1,500 (4' 11").5 m/s (7' 5"/s).5 m/s (7' 5"/s).1 m/s (6' 11"/s) 4,500 (14' 9") 4,500 (14' 9") 4,140 (13' 7") grinding basket, available mesh sizes 30 400 (1. 15.7"), Neodym overband magnet, additional hydraulic connection 18-channel remote control, damping facility, magnetic pulley, Fe collecting box grinding basket, available mesh sizes 30 400 (1. 15.7"), 18-channel remote control hydraulic drive, hydraulic supports, damping facility, magnetic pulley, Fe collecting box, neodym magnet grinding basket, available mesh sizes 30 400 (1. 15.7"), 18-channel remote control hydraulic drive, hydraulic supports, damping facility, magnetic pulley, Fe collecting box, neodym magnet 19
DZ SERIES Shredder in 1 Powerful and flexible in 1 The DZ 750 solves difficult shredding problems by the combination of two proceses in one machine: shredding by the well-proven low-speed principle complemented by the high-speed grinding process by flail drum and grinding basket. The grinding unit is fed by the load-sensing, reversible conveying system consisting of ascending conveyor, scraper floor and feed-in roller. The whole machine is driven by a powerful Mercedes-Benz engine with high efficiency. The robust construction designed for a long service life, the exclusive use of high-quality materials and a high standard of workmanship ensure a cost-efficient use even in the long term. After each of both working steps the iron fraction is separated by means of overband magnets. 5 Composting, waste wood, garbage and refuse-derived fuel processing, Volume reduction 1 Shredding DZ 750 1 Shredding DZ 750 4 SM Series Screening possible steps for compost production 3 Turning DU Series DZ 750 Grinding 3 Screening SM Series possible steps for waste wood processing Grinding DZ 750 9 Final Product: compost Final product: thermal utilization and recycling 1 Shredding DZ 750 1 Shredding DZ 750 3 Screening SM Series possible steps for refuse derived fuel processing Final product: for thermal utilization Grinding DZ 750 possible steps for volume reduction and domestic waste processing Screening SM Series Final product: shredded and separated fractions Optional: Fe-separation, windsifting and further processing 0
1 3 4 1 1 Feeding hopper, roller and shredding comb Feed-in roller 3 Baffle plate and Flail drum with free-swinging flails 4 grinding basket 5 Swing-out cooler with reversible fan wheel 6 Integrated metal separation 7 Maintenance 8 rear conveyor with overband magnet 9 Central control panel Main Advantages shredding and grinding in one machine extremely versatile shredding of various materials hydraulically controlled shredding comb, therefore protection of the machine, high availability (contaminants are discharged) continuous shredding by load-sensing material in-feed individually replaceable wear parts possibility of combination with other Doppstadt products 3 one-man-operation 4 7 8 6 *option 5 6 7 1
DZ Series Technical Data DZ 750 4,000 13' 1" 4,100 13' 5" 30 3,000 9' 10" 3,940 1' 11" 13,500 44' 3",550 8' 4" Transport dimensions L/W/H: 13,500 /,550 / 3,940 (44' 3"/ 8' 4"/ 1' 11") Model DZ 750 Permissible weight Chassis Drive Type Nominal power Exhaust standard 46,000 kg (101,413 lb) 3-axle-semitrailer chassis, for 80 km/h (50 mph), with ABS diesel engine Mercedes-Benz OM 50 LA 480 kw (65 hp) at,000 rpm EUROMOT III B Cubic capacity 15,930 cm 3 (730 in 3 ) Tank capacity 800 l (11 gal) Roller shredding Roller: Length 3,000 (9' 10") Diameter 600 (') Speed 5 rpm Tooth width/length 60/174 (' 4"/ 6' 9") No. of teeth 4 Comb: Length 3,000 (9' 10") Tooth width 60 (') No. of teeth Falil drum Width 1,750 (5' 9") Diameter 1,100 (3' 7") Weight approx.,500 kg (5,51 lb) Speed 970 1,140 rpm (depending on engine speed) No. of flails 36 Flail weight (incl. tip) approx. 14.5 kg (30.9 lb) Conveyor (bended conveyor) Width 1,500 (4' 11") Length 7,000 (3') Belt speed max..1 m/s (6' 11"/s) Discharge height approx. 4,100 (13' 5") Metal separation two overband magnets (coarse and fine) Options additional hydraulic connection, damping facility, comb extension, hopper plates, electr. conveyor heating (lower conv. of shredder & grinder, lifting conv.) As of February 011 subject to technical alterations. All dimensions are in mm (ft/in). The specifications are approximate. lllustrations and descriptions might include options that are not part of the standard equipment.
3
4 SM SERIES Screens Optimum Screening The rotating drum can even screen the most difficult materials making the best possible use of the load-sensing material feed and the large screening surface. The Doppstadt screens with modular design can be adjusted to special tasks. They are extremely mobile and can easily be controlled by one operator. Due to the sprocket drive, the drum can be changed very easily. By means of a stonegrid or vibrating screen or with the star screen above the hopper, a third fraction can be separated. The hydraulically controlled discharge conveyors are ready to go within less than five minutes. A rotating, hydraulically controlled brush cleans the drum automatically. The machine level is adjustable for stability and a good throughput. If the machine must be moved, a slip-on coupling for the drawbar is available. Composting, waste wood, garbage and RDF processing, volume reduction 1 6 1 Shredding DW Series 1 Shredding DW Series 4 SM Series Screening possible steps for compost production 3 Turning DU Series AK Series Grinding 3 Screening SM Series possible steps for waste wood processing Grinding AK Series 5 Final Product: compost Final product: thermal utilization and recycling 1 Shredding DW Series 1 Shredding DW Series 3 Grinding possible steps for refuse derived fuel processing DW Series (finger basket*) Final product: for thermal utilization Screening SM Series possible steps for volume reduction and domestic waste processing Screening SM Series Final product: shredded and separated fractions Optional: Fe-separation, windsifting and further processing 4
1 3 4 1 Slip-on coupling drum Drive 3 cleaning brush 4 Maintenance 3 5 Swing-out drive unit 6 Central Control panel 7 Screening drum 8 Rear and side conveyor 8 Main Advantages load-sensing material feed to the drum swing-out drive unit for easy maintenace quick and easy drum change many available options to meet various requirements hydraulically controlled cleaning brush can be combined with other Doppstadt products one-man operation (remote control of all main functions) 7 8 Explanations and illustrations by the example of the SM 60 *option 5 6 7 8 5
SM Series SM 414 The drum of the SM 414 has a length of approx. 4. m (13' 9'') and a diameter of 1.4 m (4' 7''). For different applications various mesh sizes are available. SM 414 K The SM 414 K is equal to the SM 414, but it is mounted on a tracklaying chassis. Permissible weight 10,500 kg (3,149 lb) Permissible weight 1,000 kg (6,455 lb) Drive diesel engine power Caterpillar C. 30 kw (41 hp) at,000 rpm Drive diesel engine power Caterpillar C. 34 kw (46 hp) at,400 rpm Drum length diameter 4,00 mm (13' 9'') 1,400 mm (4' 7'') Drum length diameter 4,00 mm (13' 9'') 1,400 mm (4' 7'') Transport dimensions L / W / H 10,470 /,190 / 3,80 mm (34' 4''/ 7' ''/ 1' 6'') Transport dimensions L / W / H 9,910 /,500 / 3,400 mm (3' 6''/ 8' ''/11' '') SM 518 SM 60 The drum of the SM 518 has a length of approx. 5 m (16' 5'') and a diameter of 1.8 m (5' 11''). For different applications various mesh sizes are available. The drum of the SM 60 has a length of 5.5 m (18') and a diameter of m (6' 7''). For different applications various meshes sizes are available. Permissible weight 15,000 kg (33,069 lb) Permissible weight 17,000 kg (37,479 lb) Drive diesel engine power Caterpillar C 3.4 43 kw (58 hp) at,100 rpm Drive diesel engine power Mercedes-Benz OM 904 LA 68 kw (9 hp) at 1,600 rpm Drum length diameter 4,700 mm (15' 5'') 1,800 mm (5' 11'') Drum length diameter 5,500 mm (18'),000 mm (6' 7'') Transport dimensions L / W / H 10,730 /,550 / 4,000 mm (35' ''/ 8' 4''/ 13' 1'') Transport dimensions L / W / H 11,810 /,550 / 4,000 mm (38' 9''/ 8' 4''/ 13' 1'') 6
Optimum screening with doppstadt screens SM 60 K The SM 60 K is equal to the SM 60. But it is self-propelled on a tracklaying chassis. SM 70 The drum of the SM 70 has a length of 7.1 m (3' 4'') and a diameter of m (6' 7''). For different applications various meshes sizes are available. Permissible weight Drive diesel engine power Drum length diameter Transport L / W / H dimensions 4,000 kg (5,911 lb) Mercedes-Benz OM 904 LA 68 kw (9 hp) at 1,600 rpm 5,500 mm (18'),000 mm (6' 7'') 11,450 / 3,000 / 3,400*mm (37' 7"/ 9' 10"/ 11' "*) * lowered in transport position Permissible weight Drive Drum Transport dimensions diesel engine power length diameter L / W / H 4,000 kg (5,911 lb) Mercedes-Benz OM 904 LA 68 kw (9 hp) at 1,600 rpm 7,100 mm (3' 4''),000 mm (6' 7'') 1,10 /,550 / 4,000 mm (40' 1''/ 8' 4''/ 13' 1'') SM 100 Triflex Star Screen The Doppstadt star screen SM 100 Triflex is a powerful and efficient star screen. On a robust steel frame, there are two screening levels with a series of screening shafts with numerous star-shaped discs. The material to be screened is charged into the hopper. From the conveying floor it is transported to the coarse screening deck by means of a material conditioner. The coarse screening deck carries out the first step of material separation. The medium fraction falls through the gaps of the star screener while the oversize is transported from one star shaft to the next and finally discharged. SM 100 / SM 100 SA Triflex Powerful and efficient star screen withmaterial conditioner and two screening decks for screening three fractions. Permissible weight Drive Screening decks Transport dimensions [SA] L/W/H diesel engine power upper (coarse) lower (fine) L / W / H,000 kg (48,50 lb) Mercedes-Benz OM 904 LA 68 kw (9 hp) at 1,600 rpm length 5,500 mm (18' 1'') width 1,50 mm (4' 1'') length 4,800 mm (15' 9'') width 1,00 mm (3' 7'') 1,000 /,550 / 4,000 mm (39' 4''/ 8' 4''/ 13' 1'') [9,646 /,530 / 3,870 mm) (31' 7'' /8' 4'' /1' 8'')] 7
SM Series SM 414 SM 518 5,000 16' 5" 3,60 10' 8" 5,000 16' 5" 5,000 16' 5" 3,480 11' 5" 5,000 16' 5" 3,190 10' 6" 30,600 8' 6" 6,700 8' 10" 3,80 1' 6" 3,0 10' 7" 30,790 9' " 6,900 9' 6" 4,000 13' 1" 13,960 46' 10,470 34' 4",190 7' " 14,300 46' 11" 10,730 35' ",550 8' 4" Transport dimensions L/W/H: 10,470 /,190 / 3,80 (34' 4"/ 7' "/ 1' 6") Transport dimensions L/W/H: 10,730 /,550 / 4,000 (35' "/ 8' 4"/ 13' 1") SM 414 K SM 60 3,60 5,000 10' 8" 16' 5" 5,000 16' 5" 3,780 1' 5" 3,00 10' 6" 30,700 8' 10" 6,890 9' 6" 3,400 11' " 3,100 10' " 30,830 9' 3" 30,90 9' 7" 4,000 13' 1" 9,910 3' 6" 1,30 40' 5",00 7' 3",500 8' " 14,940 49' 11,810 38' 9",550 8' 4" Transport dimensions L/W/H: 9,910 /,500 / 3,400 (3' 6"/ 8' "/ 11' ") Transport dimensions L/W/H: 11,810 /,550 / 4,000 (38' 9"/ 8' 4"/ 13' 1") Model SM 414 SM 414 K SM 518 Permissible weight 10,500 kg (3,149 lb) 1,000 kg (6,455 lb) 15,000 kg (33,069 lb) Chassis -central-axle trailer chassis, tracklaying chassis -central-axle trailer chassis, for 80 km/h (50 mph) with ABS for 80 km/h (50 mph) with ABS Drive diesel engine diesel engine diesel engine Type Caterpillar C. [optional: electric motor] Caterpillar C. [optional: electric motor] Caterpillar C 3.4 [optional: CAT CT 3.4, Mercedes-Benz OM 904 LA, electric motor] Power 30 kw (41 hp) at,000 rpm 34 kw (46 hp) at,400 rpm 43 kw (58 hp) at,100 rpm [57 / 68 kw] Torque max. 143 Nm max. 143 Nm max. 00 Nm [65 / 400 Nm] Exhaust level EUROMOT III A EUROMOT III A EUROMOT III A Fuel tank 100 l (6 gal) 100 l (6 gal) 300 l (79 gal) Drum basic skeletal drum screening fractions, 3rd fraction by means of stonegrid, vibrating screen or hopper star screen; 4th fraction by means of a windsifter at the rear conveyor Length 4,00 (13' 9") 4,00 (13' 9") 4,700 (15' 5") Diameter 1,400 (4' 7") 1,400 (4' 7") 1,800 (5' 11") Mesh size selectable, 8 100 (0.31 3.94") selectable, 8 100 (0.31 3.94") selectable, 8 100 (0.31 3.94") Mesh type selectable (staggered squares, round holes) selectable (staggered squares, round holes) selectable (staggered squares, round holes) Drum wall thickness selectable, 6 10 (0.4 0.39") selectable, 6 10 (0.4 0.39") selectable, 6 1 (0.4 0.47") Drum speed 0 1 rpm 0 1 rpm 0 1 rpm Feeding hopper Feeding volume 3.0 m 3 (106 ft 3 ) 3.0 m 3 (106 ft 3 ) 4.0 m 3 (141 ft 3 ) Feeding width/height 3,60 /,600 (10' 8"/ 8' 6") 3,60 /,700 (10' 8"/ 8' 10") 3,480 /,790 (11' 5"/ 9' ") Discharge conveyors rear side rear side rear side Length [*option] 3,000 (9' 10") 3,000 (9' 10") [5,000 (16' 5")*] [5,000 (16' 5")*] 3,000 (9' 10") 5,000 (16' 5") [5,000 (16' 5")*] 5,000 (16' 5") 5,000 (16' 5") Width 800 (' 7") 600 (') 800 (' 7") 600 (') 800 (' 7") 800 (' 7") Belt speed m/s (ft in/s) 0.8 (' 7").0 (6' 7") 1.0 (3' 3").4 (7' 10") 1.3 (4' 3").7 (8' 10") Options e.g. stonegrid, remote control, additional hydraulic connection, special paint stonegrid, remote control, additional hydraulic connection, special paint stonegrid, vibrating screen or hopper star screen, remote control, additional hydraulic connections, magnetic pulleys at the side and rear conveyor, special paint 8 As of February 011 subject to technical alterations. All dimensions are in mm (ft/in). The specifications are approximate. Illustrations and descriptions might include options that are not part of the standard equipment.
Technical Data SM 70 SM 60K 3,780 1' 5" 3,780 1' 5" 3,180 10' 5" 30,900 9' 6" 30,90 9' 7" 4,000 13' 1" 3,00 10' 6" 30,890 9' 6" 30 3,470 11' 5" 3,700 1' " 14,460 47' 5" 1,10 40' 1",550 8' 4" 13,800 45' 3" 11,450 37' 7",800 9' " 3,000 9' 10" Transport dimensions L/W/H: 1,10 /,550 / 4,000 (40' 1"/ 8' 4"/ 13' 1") Transport dimensions L/W/H: 11,450 /,800 / 3,700 (37' 7"/ 9' 10"/ 1' ") SM 100 Triflex SM 100 SA Triflex 3,780 1' 5" 3,780 1' 5'',900 9' 6" 100 TRIFLEX,830 9' 3",90 9' 7" 30 6,900 9' 6" 4,000 13' 1",900 9' 6'' 100 SA TRIFLEX,845 9' 4'' ca. 3,000 9' 10'' 30 30 ca. 3,000 9' 10'' 3,780 9' 10'' 1,000 39' 4" 13,100 43',550 8' 4" 11,000 36' 1" 9,646 31' 7'' 10,787 35' 5'',530 8' 4'' 10,375 34' Transport dimensions L/W/H: 1,000 /,550 / 4,000 (39' 4"/ 8' 4"/ 13' 1") Transport dimensions L/W/H: 9,646 /,530 / 3,870 (31' 7"/ 8' 4"/ 1' 8") SM 60 SM 60 K SM 70 SM 100 / SM 100 SA Triflex 17,000 kg (37,479 lb) 4,000 kg (5,911 lb) 4,000 kg (5,911 lb),000 kg (48,50 lb) -central-axle trailer chassis, for 80 km/h (50 mph) with ABS tracklaying chassis with two speeds -axle semitrailer chassis, for 80 km/h (50 mph) with ABS 3-central-axle trailer chassis / SA: 3-axle-semitrailer chassis, for 80 km/h (50 mph) with ABS diesel engine diesel engine diesel engine diesel engine Mercedes-Benz OM 904 LA Mercedes-Benz OM 904 LA Mercedes-Benz OM 904 LA Mercedes-Benz OM 904 LA [optional: electric motor] [optional: electric motor] 68 kw (9 hp) at 1,600 rpm 68 kw (9 hp) at 1,600 rpm 68 kw (9 hp) at 1,600 rpm 68 kw (9 hp) at 1,600 rpm max. 400 Nm max. 400 Nm max. 400 Nm max. 400 Nm EUROMOT III A EUROMOT III A EUROMOT III A EUROMOT III A 300 l (79 gal) 300 l (79 gal) 300 l (79 gal) 300 l (79 gal) screening fractions, 3rd fraction screening fractions, 3rd fraction screening fractions, 3rd fraction star screens by means of stonegrid, vibrating by means of stonegrid, vibrating by means of stonegrid, vibrating screen or hopper star screen; screen or hopper star screen; screen or hopper star screen; 3 screening fractions: 4th fraction by means of a windsifter at the rear conveyor 5,500 (18') 4th fraction by means of a windsifter at the rear conveyor 5,500 (18') 4th fraction by means of a windsifter at the rear conveyor 7,100 (3' 4") upper screening deck L 5,500 (18' 1"), W 1,50 (4' 1") lower screening deck L 4,800 (15' 9"), W 1,100 (3' 7"),000 (6' 7"),000 (6' 7"),000 (6' 7") selectable, 8 100 (0.31 3.94") selectable, 8 100 (0.31 3.94") selectable, 8 100 (0.31 3.94") selectable (staggered squares, round holes) selectable (staggered squares, round holes) selectable (staggered squares, round holes) selectable, 6 1 (0.4 0.47") selectable, 6 1 (0.4 0.47") selectable, 6 15 (0.4 0.59") 0 18 rpm 0 18 rpm 0 18 rpm 4th fraction e. g. by means of a stonegrid / vibrating screen 5th fraction by means of a windsifter 5.0 m 3 (177 ft 3 ) 5.0 m 3 (177 ft 3 ) 5.0 m 3 (177 ft 3 ) 5.0 m 3 (177 ft 3 ) 3,780 /,830 (1' 5"/ 9' 3") 3,780 /,890 (1' 5"/ 9' 6") 3,780 /,900 (1' 5"/ 9' 6") 3,780 /,830 (1' 5"/ 9' 3") rear side rear side rear side rear side side 4,750 (15' 7") 4,750 (15' 7") 4,750 (15' 7") 4,750 (15' 7") 4,750 (15' 7") 4,750 (15' 7") coarse medium fine,300 (7' 7") 4,750 (15' 7") 5,000 (16' 5") 1,000 (3' 3") 1,000 (3' 3") 1,000 (3' 3") 1,000 (3' 3") 1,000 (3' 3") 1,000 (3' 3") 1,00 (3' 11") 1,000 (3' 3") 800 (' 7") 1.4 (4' 7").8 (9' ") 0.9 (' 11").1 (6' 11") 1.1 (3' 7").8 (9' ") 1.4 (4' 7").8 (9' ").8 (9' ") stonegrid, vibrating screen or hopper star screen, remote control, additional hydraulic connections, magnetic pulleys at the side and rear conveyor, special paint stonegrid, vibrating screen or hopper star screen, remote control, additional hydraulic connections, magnetic pulleys at the side and rear conveyor, special paint stonegrid, vibrating screen or hopper star screen, remote control, additional hydraulic connections, magnetic pulleys at the side and rear conveyor, special paint 9
Options For screens Hopper star screen The hopper star screen can be mounted on the hopper of the screen. It is driven by an additional hydraulic connection at the machine. The hopper star screen separates oversize > 00 mm before the actual screening of the shredded material (e.g. shredded waste wood, trunks and roots). It enables the separation of the fines and the oversize in just one path. Available for SM 518 (only with large feeding hopper) SM 60 SM 60 K SM 70 SM 100 SM 100 SA Vibrating grid The vibrating grid is used for separating bulky contaminants > 00 mm (e.g. big rocks) and prevents damage, e.g. of the drum. The vibration automatically moves the material which is then tipped at the side of the machine. The vibration also loosens cohesive materials and leads to a better screening result. Available for SM 518 SM 60 SM 60 K SM 70 SM 100 SM 100 SA 30
Stonegrid The stonegrid is used for separating bulky contaminants > 00 mm (e.g. big rocks) and prevents damage, e.g. of the drum. The stonegrid is tilted hydraulically via remote control. The material is tipped at the left side of the machine. Windsifter (Rear Conveyor) The windsifter is used to separate light materials from the oversize fraction. Materials such as foils, plastics, etc. can be sorted out, so that the cleaned oversize is of further use (e.g. biomass, compost, etc.). The windsifter is mounted on the rear conveyor. The contaminants are blown into a container. Available for SM 414 SM 414 K SM 518 SM 60 SM 60 K SM 70 SM 100 SM 100 SA Available for SM 518 SM 60 SM 60 K SM 70 Star Screen Module The star screen deck is a compact module which can be used instead of the drum. Due to different speeds of the shafts the material is loosened up and pulled apart. Different grain sizes can be reached by using different star screen decks. Windsifter (Star screen Deck) The windsifter is used to separate light materials from the oversize fraction. Materials such as foils, plastics, etc. can be sorted out, so that the cleaned oversize is of further use (e.g. biomass, compost, etc.). The windsifter is mounted above the upper screening deck. The contaminants are blown into a container. Available for SM 518 SM 60 SM 60 K SM 70 Available for SM 100 SM 100 SA 31
DH SERIES Precision Chipper Production of wood chips Whenever the efficient production of high-quality wood chips is required, Doppstadt precision chippers of the DH series are always the first choice. A full-steel chipping drum rotates mounted in robust steel frames. The special arrangement of the chipping knives guarantees a low-vibration with all kinds of wood and an optimum structure of the chips. The whole unit is driven by a powerful Mercedes- Benz engine with high efficiency. The capacity is designed to cope with the demands of continuous service. Reliable components manufacturerd by major suppliers of hydraulic systems, controls and safety systems on the basis of a thought-out construction guarantee very quick maintenance and short downtimes during operation. The great number of options for operation, adjustment and equipment permits to meet any demand on the final product and the economic efficiency. Wood chip production with chippers of the DH series for various users and the processing industry input logs Heat and power plants input roots input branches Production of wood chips DH 608 DH 910 DH 910 K DH 910 SA Biomass plants Paper industry Chipboard industry Sawmills input waste wood Forestry enterprises Contractors 3
1 3 4 3 1 Swing-out cooler with reversible fan wheel discharge arm 3 Chipping drum and knives 4 Feed-in roller and chain floor 5 Discharge housing 4 Main Advantages chipping of logs up to 900 mm (' 11'') in diameter the size of the final product can be regulated by choosing different feeding speeds or changing the screening segments solid full-steel construction of the rotor and chipping knives maintenance and adjustment from outside the machine integrated discharge rotor with hydraulically foldable and adjustable discharge arm possibility of combination with other Doppstadt products one-man-operation (remote control of all main functions) 6 Maintenance 6 7 7 In-feed extension 8 Slip-on coupling 5 8 Explanations and illustrations by the example of the DH 910 *option 5 6 7 33
DH Series DH 608 Compact and very flexible precision chipper for processing log diameters up to 600 mm ('). Thanks to the superstructure revolving by 300 it is very flexible for feeding and discharge. DH 910 Powerful chipper for residual wood and log timber diameters up to 900 mm (' 11"). The high motor power and the load-sensing material in-feed guarantee an efficient and economic wood chip production. Permissible weight 19,000 kg (41,888 lb) Permissible weight 5,000 kg (55,116 lb) Drive diesel engine power Mercedes-Benz OM 460 LA 360 kw (490 hp) at,000 rpm Drive diesel engine power Mercedes-Benz OM 50 LA 440 kw (598 hp) at,000 rpm Chipping drum width diameter chipp. knives 850 mm (' 9'') 1,000 mm (3' 3'') 4 pcs., arr. around the perimeter Chipping drum width diameter chipp. knives 1,000 mm (3' 3'') 1,300 mm (4' 3'') 5 pcs., arr. around the perimeter Transport dimensions L / W / H 7,950 /,500 / 3,680 mm (6' 10''/ 8' ''/ 1' 1'') Transport dimensions L / W / H 10,0 /,500 / 4,000 mm (33' 6''/ 8' ''/ 13' 1'') DH 910 K DH 910 SA The DH 910 K is equal to the DH 910, but it is mounted on a tracklaying chassis for self-propelled drive on difficult terrain. The DH 910 SA is equal to the DH 910, but it is mounted on a tri-axial semitrailer chassis. Its longer in-feed unit permits even very long pieces to be chipped. Permissible weight 30,000 kg (66,139 lb) Permissible weight 30,000 kg (66,139 lb) Drive diesel engine power Mercedes-Benz OM 50 LA 440 kw (598 hp) at,000 rpm Drive diesel engine power Mercedes-Benz OM 50 LA 440 kw (598 hp) at,000 rpm Chipping drum width diameter chipp. knives 1,000 mm (3' 3'') 1,300 mm (4' 3'') 5 pcs., arr. around the perimeter Chipping drum width diameter chipp. knives 1,000 mm (3' 3'') 1,300 mm (4' 3'') 5 pcs., arr. around the perimeter Transport dimensions L / W / H 8,680 / 3,000 / 3,400 mm (8' 6''/ 9' 10''/ 9' 8'') Transport dimensions L / W / H 11,000 /,500 / 4,000 mm (36' 1"/ 8' "/ 13' 1") 34
Technical Data DH 608 DH 910 3,680 1' 1",630 8' 8" 5,930 19' 5" 4,000 13' 1" DH 910 4,300 14' 1" 6,60 0' 6" 7,950 6' 10",500 8' " 10,0 33' 6",500 8' " Transport dimensions L/W/H: 7,950 /,500 / 3,680 (6' 10"/ 8' "/ 1' 1") Transport dimensions L/W/H: 10,0 /,500 / 4,000 (33' 6"/ 8' "/ 13' 1") DH 910 K DH 910 SA 3,400 9' 8" DH 910 4,300 14' 1" 5,960 19' 7" 4,000 13' 1" DH 910 6,800 ' 4" 6,60 0' 6" 8,680 8' 6" 10,340 33' 11" 3,000 9' 10" Transport dimensions L/W/H: 8,680 / 3,000 / 3,400 (8' 6"/ 9' 10"/ 9' 8") 11,000 36' 1",500 8' " Transport dimensions L/W/H: 11,000 /,500 / 4,000 (36' 1"/ 8' "/ 13' 1") Model DH 608 DH 910 DH 910 K DH 910 SA Permissible weight 19,000 kg (41,888 lb) 5,000 kg (55,116 lb) 30,000 kg (66,139 lb) 30,000 kg (66,139 lb) Chassis -central-axle trailer chassis for 80 km/h (50 mph), with ABS 3-central-axle trailer chassis for 80 km/h (50 mph), with ABS track drive with two speeds 3-axle semitrailer chassis for 80 km/h (50 mph), with ABS Drive diesel engine diesel engine diesel engine diesel engine Type Mercedes-Benz Mercedes-Benz Mercedes-Benz Mercedes-Benz OM 460 LA OM 50 LA OM 50 LA OM 50 LA Power Torque 360 kw (490 hp) at,000 rpm max.,00 Nm at 1,300 rpm 440 kw (598 hp) at,000 rpm max.,800 Nm at 1,300 rpm 400 kw (598 hp) at,000 rpm max.,800 Nm at 1,300 rpm 440 kw (598 hp) at,000 rpm max.,800 Nm at 1,300 rpm Exhaust standard EUROMOT III B EUROMOT III B EUROMOT III B EUROMOT III B Tank capacity 750 l (198 gal) 900 l (38 gal) 900 l (38 gal) 900 l (38 gal) Chipping drum Width 850 (' 9") 1,000 (3' 3") 1,000 (3' 3") 1,000 (3' 3") Diameter 1,000 (3' 3") 1,300 (4' 3") 1,300 (4' 3") 1,300 (4' 3") Chipping knives 4 pcs., arranged around the perimeter 5 pcs., arranged around the perimeter 5 pcs., arranged around the perimeter 5 pcs., arranged around the perimeter Speed 610 rpm (depending on engine speed) 55 rpm (depending on engine speed) 55 rpm (depending on engine speed) 55 rpm (depending on engine speed) Maximum log diameter Hard wood 480 (1' 7") 680 (' 3") 680 (' 3") 680 (' 3") Soft wood 600 (') 900 (' 11") 900 (' 11") 900 (' 11") Options remote control, damping facility, discharge arm lighting remote control, damping facility, discharge arm lighting remote control, damping facility, discharge arm lighting remote control, damping facility, discharge arm lighting As of February 011 subject to technical alterations. All dimensions are in mm (ft/in). The specifications are approximate. Illustrations and descriptions might include options that are not part of the standard equipment. 35
DM 15 Mixer Versatile and flexible The mixer DM 15 with three helical screws and a 15m 3 (530 ft 3 ) mixing chamber is used for the homogenization of different organic materials, substrates and sludges. It can be driven with continuous or discontinuous feed (by charges). The mixing chamber can be closed with a covering plate*. Additives can be added in exact doses by means of a hopper* with helical screw. Mixing, composting and Preprocessing of biowaste for fermentation 1 Loading product 1 and DM 15 Mixing 4 Screening possible steps for compost production SM Series 3 Turning DU Series Final product: Compost 1 Shredding DW Series 36 3 Pressing DSP 0-5 possible steps for processing organic waste for fermentation Mixing DM 15 Final Product 1 (firm fraction): thermal utilization, composting Endprodukt (fluid fraction): biogas Final Product: for recycling 1 Loading main product / Loading nd product DM 15 possible steps for mixing Mixing Optional: Fe-separation, windsifting and further processing
1 3 1 Slip-on coupling MIxing chamber 3 remote control 4 discharge 5 Maintenance Main Advantages large easy to maintain mixing chamber three robust screw shafts with replaceable blades blades of different shapes for many applications powered by efficient diesel engine large doors for optimal maintenance one-man operation (remote control of all main functions) 4 5 *option 4 5 37
DM Series Technical Data DM 15 3,730 1' 3" 3,00 10' 6" 30 DM 15 3,100 10' " 3,860 1' 8" 10,100 33' ",500 8' " Transport dimensions L/W/H: 10,100 /,500 / 3,860 mm (33' "/8' "/ 1' 8") Model DM 15 Permissible weight Chassis Drive Type Power Exhaust level Fuel tank 19,000 kg (41,888 lb) -central-axle trailer chassis, for 80 km/h (50 mph), with ABS diesel engine Mercedes-Benz OM 906 LA 150 kw (04 hp) at,00 rpm EUROMOT III B x 300 l ( x 79 gal) Feeding hopper Measurements L/W/H 3,070/,044/3,100 mm (10' 1"/ 6' 8"/ 10' ") Mixing chamber Capacity 15 m³ (530 ft 3 ) Screw shafts 3 pcs. ( on top, 1 large below) mixing and screw-conveyor, with wearing blades Mixing blades replaceable blades, 5 pcs. on mixing screw shaft, 39 pcs. on mixing and screw-conveyor Mixing processs continuous or discontinuous feed (by charges) Rear conveyor Width 1,000 mm (3' 3") Length 5,000 mm (16' 5"), foldable Discharge height approx. 3,00 mm (10' 6") Output approx. 60 90 m³/h (,10 3,180 ft 3 ) depends on material and feeding Options 16-channel remote control, hydraulic drive, hydraulic supports for screw extruder, magnetic pulley, Fe collecting box, guard, cover for mixing chamber, hopper with weighting device, lighting for engine compartement Status: As of February 011 subject to technical alterations. The specifications are approximate. Illlustrations and descriptions might include options that are not part of the standard equipment. 38
39
Biopress 05 Screw Extruder Versatile and flexible The BIOPRESS 05 screw extruder separates the liquid and the solid fractions of bio-degradable wastes. The screw is driven by a hydromotor with planetary gear. The rotating cone presses the material with a pre-set pressure through the screening baskets, which are available with different mesh sizes. The liquid fractions can be used for biogas production and the solid fractions for thermal utilization or for composting. A 500 mm (1 8 ) screw diameter and 17 6 rpm (adjustable) ensure a high throughput. Input materials, e. g. mixed biowaste can be pressed trough the screening baskets with different mesh sizes and are then discharged. Applications: food and supermarket wastes, biomass, rejects from the paper industry 3 Technical data BIOPRESS 05 4,000 13' 1" 1,000 39' 4",550 8' 4" Transport dimensions L/W/H: 1,000 /,550 / 4,000 mm (39' 4''/8' 4''/13'' 1'') Modell BIOPRESS 05 Permissible weight 17,000 kg (37,479 lb) Chassis -central-axle trailer chassis for 80 km/h (50 mph) Motor type Daimler OM904 LA Power 68 kw (9 HP) an 1,600 rpm Exhaust level EuroMot IIIa Fuel tank 300 l (79 gal) Measurements L/W/H 10,750 /,550 / 4,000 mm (39' 4''/ 8' 4''/ 13 '1'') Screw Extruder Motor type hydromotor with planetary gear Screw changeable segments Screw diameter 500 mm (1' 8'') Pressing cone hydraulically adjustable gap, pressure-dependent control Screen basket RV 10/16 Measurements L/W/H 4,470 / 1,400 / 1,50 mm (14' 8'/ 4' 7''/ 5') Side conveyor L/W/H 5,000 / 800 / approx. 3,000 mm (16 5 / ' 7''/ 9'10'') Mixing hopper, Volume 3.5 m 3 (13.6 ft ) Mixing shafts pcs., diameter: 380 mm (1' 3'') for mixing and conveying 6 40 Status: As of February 011 subject to technical alterations. The specifications are approximate. Illustrations and descriptions might include options that are not part of the standard equipment.
1 3 4 1 Screen Basket 1 Pressing cone / Hydro motor 3 Material Infeed 4 Pressing screw 5 Discharge 6 Outlet 4 5 Composting and processing of refused derived fuel and Fermentation 4 BIOPRESS 05 Pressing 1 Shredding DW Series possible steps for processing bio wastes for fermentation 3 Mixing DM 15 Screening If required (e.g. if input material contains a considerable amount of plastics) Final Product 1 (solid fraction): thermal utilization, composting Final Product (fluid fraction): biogas SM Series *option Main Advantages maximum throughput and optimal dehydration of the materials to be pressed thanks to variable mesh sizes of the screening tunnel easy to change screening baskets with different perforations to meet various demands easy to change wear elements on the extruder constant discharge of solid fraction thanks to peripheral pressing gap hydraulically adjustable cone with pressure-dependent control high wear resistance up to 70% dehydration for organic wastes driven by low-maintenance hydro-motor load-sensing speed control for hydraulic drive (optimal torque) 41
DU SERIES Widrow Turner versatile applicable The Doppstadt windrow turners of the DU series are independent of the windrow shape for windrows of different sizes and heights. The high throughput, short setup times and flexible use on site are the main advantages. The DU is attached to the tractor unit by threepoint linkage. By using different tool shapes the turners can be adapted to various requirements. Two side milling cutter discs are equipped with wear-resistant tools, which can easily be replaced. Composting, processing of different materials 1 Shredding DW Series 1 Rotting process AK Series Grinding 4 SM Series Screening possible steps forcompost production 3 Turning DU Series 3 Rotting process possible steps of processing sludge Turning DU Series Final Product: Compost Final Product: Compost 1 Loading product 1 and DM 15 Mixing 5 SM Series Screening Final Product: Recycling possible steps for peocessing different materials 4 Turning DU Series 3 Rotting process Optional: Fe-separation, windsifting and further processing 4
Individual use Individual, exact building of the windrow thanks to the variable discharge by hydraulically driven discharge drum*: Phase 1: deflection downwards, basic substruction variable rolling direction of drum Phase : Standard lateral windrow building Phase 3: deflection upwards, extended windrow building variable Phase 1 Main Advantages high flexibility thanks to compact construction easy transport and quick set up due to hydraulically foldable elements blade-shaped milling tools resistant to wear easy maintenance and replacement on free accessable cutter discs high adaptability thanks to different tool tips discharge roller* for variable windrow heights long grass wedge for stringy material Phase Phase 3 material windrow newly built windrow running direction Explanations and illustrations by the example of the DU 30 43
DU 65 DU Series Technical Data DU 65,630 (3,430**) 8'8'' (11'3''**) 1,450 4'9'' DU 65,70/7'5'' 3,500/11'6'' DU 30 3,00 10' 6" 79 DU 30 3,390 11' " 3,680 1' 1" 1,844 6'1'' 5,070 (5,710**) 16'8'' (18'9''**) 5,00 17' 1" 3,070 10' 1" Transport dimensions W/H:,950 / 3,030 mm (9'8'' / 9'11'') ** with discharge height Transport dimensions L/W/H:,710 / 3,070 / 3,680 mm (8' 11"/10' 1"/ 1' 1") Model Du 65 DU 30 Permissible weight 4,500 kg (9,90 lb) 5,600 kg (1,346 lb) Description Windrow turner, independent of the windrow size and shape, for standard tractor, the side of the material windrow is sliced off and a new windrow is built on the opposite side. Drive by drive shaft of tractor by drive shaft of tractor Drive shaft 110 130 kw (150 180 PS) at 1,000 rmp max. 8 kw (310 hp) at 1,000 rpm Mounting 3-point linkage, front and rear 3-point linkage, front and rear Milling cutter disks pieces, diameter 1,150 mm (3' 9") each pieces, diameter 1,160 mm (3' 9") each Speed approx. 60 rmp approx. 0 rpm Tools 6 teeth per milling disc, 3 short or long blades 6 hardened teeth / 3 blades each Conveyor vulcanized profiled belt, bars hydraulically foldable Width 800 mm ('7'') 1,00 mm (3' 11") Belt speed approx. 6,8 m/s (.3 ft/s) approx. 6,6 m/s (1.6 ft/s) New windrow height up to approx. 3,00 mm (10' 6'') up to 3,300 mm (10' 10") Options (*) discharge drum, damping device hydraulically driven discharge roller for windrow heights of 3,500 mm (11' 7"), long grass wedge, assembling to Fendt Vario Mounting appr. 15 min., dismounting appr. 10 min. appr. 15 min., dismounting appr. 10 min. Status: As of February 011 subject to technical alterations. The specifications are approximate. Illlustrations and descriptions might include options that are not part of the standard equipment. 44
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Stationary Recycling Product Range Furthermore, the Doppstadt product range also covers stationary machines and recycling plants. Stationary machines overview DW Series Shredders DW 060 E DW 560 E DW 3060 E DW 306 CERON DW 3080 E DW 4060 E DW Fine Shredder AK/NZ Series Grinders NZ 180 E AK 30 E AK 430 E 46
SM/SST Series Screens SM 318 A SM 518 A SM 518 F SM 60 A SM 75 A SM 105 A SST 518 SST 75 SST 105 DM Mixer DM 15 E DSP Screw Extruder DSP 0-5 For Further Information about stationary machines And plants please contact: Werner Doppstadt Umwelttechnik GmbH & Co. KG Doppstadt Systemtechnik Steinbrink 13, 4555 Velbert, Germany Phone: +49 (0)05 889-0 / Fax: +49 (0)05 889-144 E-Mail: systemtechnik@doppstadt.de Website: www.doppstadt.com 47