Komo Sample Code Package Komo Machine, Inc.

Komo Sample Code Package 2013 Komo Machine, Inc.

2 Komo Sample Code 1 Komo Sample Code Enclosed is a sample of code for Komo machines in standard configurations. Each of the standard Komo routers comes with a main spindle with a tool changer attached in one of several capacities. Each machine can also come with a drill block attached, also in one of several configurations. Typically when there is only one spindle the T-Code will be T102. Normally this will be configured with the work coordinate G55. The machines listed will contain a sample of the code for the machine and also a sample of code from a drill block in one of the standard configurations. 2013 Komo Machine, Inc.

Komo Sample Code 3 1.1 Sample Part and Sample Code There is a sample part available in either.dwg or.dxf format. In this section you can find sample code to cut that part on the Fusion. % :1234(CODESAMPLE1) N1 G0 G17 G20 G28 G40 G80 G91 Z0 M5 N2 /M101 (MATERIAL HANDLING BUNK NUMBER **OPTIONAL CODES) N3 /M28 (MATERIAL HANDLING CODE **OPTIONAL CODES) N4 /M27 (MATERIAL HANDLING CODE **OPTIONAL CODES) N5 G90 N6 G52 X0 Y0 Z0 N7 G8 P1 N8 M8 N9 (BORING BLOCK) N10 G28 G91 Z0 M5 N11 G90 T307 N12 M3 S5000 N13 G0 G17 G54 P7 X32.6931 Y22.385 N14 G0 G43 H47 Z1. T2005 M6 (TOOL CHANGE LOOK AHEAD) N15 G1 Z.375 F100. N16 G0 Z1. N17 G0 X28.769 N18 G1 Z.375 F100. N19 G0 Z1. N20 G0 X26.3007 N21 G1 Z.375 F100. N22 G0 Z1.

4 Komo Sample Code N23 G0 X32.6931 Y7.7522 N24 G1 Z.375 F100. N25 G0 Z1. N26 G0 X28.769 N27 G1 Z.375 F100. N28 G0 Z1. N29 G0 X26.3007 N30 G1 Z.375 F100. N31 G0 Z1. N32 (BORING BLOCK) N33 G28 G91 Z0 M5 N34 G90 T302 N35 T303 N36 T304 N37 T305 N38 T306 N39 M3 S5000 N40 G0 G17 G54 P2 X15.8186 Y5.4264 N41 G0 G43 H42 Z1. N42 G1 Z.375 F100. N43 G0 Z1. N44 G0 X9.5196 N45 G1 Z.375 F100. N46 G0 Z1. N47 (BORING BLOCK) N48 G28 G91 Z0 M5 N49 G90 T304 N50 T305 N51 M3 S5000 N52 G0 G17 G54 P4 X7.Y5.4264 N53 G0 G43 H44 Z1. N54 G1 Z.375 F100. N55 G0 Z1. N56 G0 Y25. N57 G1 Z.375 F100. N58 G0 Z1. N59 (BORING BLOCK) N60 G28 G91 Z0 M5 N61 G90 T302 N62 T303 N63 T304 N64 T305 N65 T306 N66 M3 S5000 N67 G0 G17 G54 P2 X9.5196 Y25. N68 G0 G43 H42 Z1. N69 G1 Z.375 F100. N70 G0 Z1. N71 G0 X15.8186 N72 G1 Z.375 F100. N73 G0 Z1. N74 (ROUTER-BIT.250 DIA. ON DADOES) N75 G28 G91 Z0 M5 N76 G90 T2005 M6 N77 T102 N78 M3 S18000

Komo Sample Code 5 N79 G0 G17 G55 X1.25 Y1. N80 G0 G43 H5 Z1. N81 G1 X0. Z.375 F325. N82 X34.75 F650. N83 X36. N84 X34.75Z1. N85 G0 X4. Y26.75 N86 G1 Y28. Z.375 F325. N87 Y0. F650. N88 Y1.25 Z1. N89 (ROUTER-BIT.5 DIA. PROFILE CUT) N90 G28 G91 Z0 M5 N91 G90 T2001 M6 N92 T102 N93 M3 S18000 N94 G0 G17 G55 X17.3881 Y28.249 N95 G0 G43 H1 Z1. N96 G41 D1 G1 X17.6631 F325. N97 X19.6631 Z0. N98 X36.249 F650. N99 Y-.249 N100 X-.249 N101 Y24.249 N102 X3.0771 N103 Y28.249 N104 X19.6631 N105 X20.1631 F650. N106 X22.1631 Z1. N107 G40 G0 X22.4381 N108 G28 G91 Z0 M5 N109 G28 G91 X0 M9 N110 G90 N111 G52 X0 Y0 Z0 N112 G8 P0 N113 M30 %

6 Komo Sample Code 1.2 Komo Fusion The Komo Fusion comes standard with a 15 position tool changer and can also be equipped with one of several boring blocks. The boring blocks can contain 9, 11, 17, or 20 drills. There is also an option to mount two tool changers on one machine for one spindle. This would allow a capacity of 30 tools to the main spindle. Tool Changer standard offsets: Spindle Code Tool Change Work Coordinate Height Comp Cutter Comp Tool Changer Position T102 T2001 M06 G55 H1 D1 1 T102 T2002 M06 G55 H2 D2 2 T102 T2003 M06 G55 H3 D3 3 T102 T2004 M06 G55 H4 D4 4 T102 T2005 M06 G55 H5 D5 5 T102 T2006 M06 G55 H6 D6 6 T102 T2007 M06 G55 H7 D7 7 T102 T2008 M06 G55 H8 D8 8 T102 T2009 M06 G55 H9 D9 9 T102 T2010 M06 G55 H10 D10 10 T102 T2011 M06 G55 H11 D11 11 T102 T2012 M06 G55 H12 D12 12 T102 T2013 M06 G55 H13 D13 13 T102 T2014 M06 G55 H14 D14 14 T102 T2015 M06 G55 H15 D15 15 1.3 Komo Mach1 The Komo Mach1 comes standard with a 10 position tool changer and can also be equipped with one of several boring blocks. The boring blocks can contain 9, 11, 17, or 20 drills. Tool Changer standard offsets: Spindle Code Tool Change Work Coordinate Height Comp Cutter Comp Tool Changer Position T102 T2001 M06 G55 H1 D1 1 T102 T2002 M06 G55 H2 D2 2 T102 T2003 M06 G55 H3 D3 3 T102 T2004 M06 G55 H4 D4 4 T102 T2005 M06 G55 H5 D5 5 T102 T2006 M06 G55 H6 D6 6 T102 T2007 M06 G55 H7 D7 7 T102 T2008 M06 G55 H8 D8 8 T102 T2009 M06 G55 H9 D9 9 T102 T2010 M06 G55 H10 D10 10

Komo Sample Code 7 1.4 Komo Mach2 The Komo Mach2 comes standard with a 12 position tool changer and can also be equipped with one of several boring blocks. The boring blocks can contain 9, 11, 17, or 20 drills. Tool Changer standard offsets: Spindle Code Tool Change Work Coordinate Height Comp Cutter Comp Tool Changer Position T102 T2001 M06 G55 H1 D1 1 T102 T2002 M06 G55 H2 D2 2 T102 T2003 M06 G55 H3 D3 3 T102 T2004 M06 G55 H4 D4 4 T102 T2005 M06 G55 H5 D5 5 T102 T2006 M06 G55 H6 D6 6 T102 T2007 M06 G55 H7 D7 7 T102 T2008 M06 G55 H8 D8 8 T102 T2009 M06 G55 H9 D9 9 T102 T2010 M06 G55 H10 D10 10 T102 T2011 M06 G55 H11 D11 11 T102 T2012 M06 G55 H12 D12 12 1.5 Komo Solution The Komo Solution comes standard with a 10 position tool changer and can also be equipped with one of several boring blocks. The boring blocks can contain 9, 11, 17, or 20 drills. Tool Changer standard offsets: Spindle Code Tool Change Work Coordinate Height Comp Cutter Comp Tool Changer Position T102 T2001 M06 G55 H1 D1 1 T102 T2002 M06 G55 H2 D2 2 T102 T2003 M06 G55 H3 D3 3 T102 T2004 M06 G55 H4 D4 4 T102 T2005 M06 G55 H5 D5 5 T102 T2006 M06 G55 H6 D6 6 T102 T2007 M06 G55 H7 D7 7 T102 T2008 M06 G55 H8 D8 8 T102 T2009 M06 G55 H9 D9 9 T102 T2010 M06 G55 H10 D10 10 1.6 Komo Xtreme The Komo Xtreme comes standard with a 12 position tool changer and can also be equipped with one of several boring blocks. The boring blocks can contain 9, 11, 17, or 20 drills. Tool Changer standard offsets:

8 Komo Sample Code Spindle Code Tool Change Work Coordinate Height Comp Cutter Comp Tool Changer Position T102 T2001 M06 G55 H1 D1 1 T102 T2002 M06 G55 H2 D2 2 T102 T2003 M06 G55 H3 D3 3 T102 T2004 M06 G55 H4 D4 4 T102 T2005 M06 G55 H5 D5 5 T102 T2006 M06 G55 H6 D6 6 T102 T2007 M06 G55 H7 D7 7 T102 T2008 M06 G55 H8 D8 8 T102 T2009 M06 G55 H9 D9 9 T102 T2010 M06 G55 H10 D10 10 T102 T2011 M06 G55 H11 D11 11 T102 T2012 M06 G55 H12 D12 12 1.7 Drill Configurations There are 4 possible drill blocks in the standard configurations. Each of these will be shown with their drill numbers. 9 Spindle Drill Block: The drills would be numbered like this on an 9 spindle drill: T-Code Binary Work Coordinat e Height Comp Horizontal Length Comp Comment T301 T1 M91 G54P1 H41 - Vertical Drill T302 T2 M91 G54P2 H42 - Vertical Drill T303 T4 M91 G54P3 H43 - Vertical Drill T304 T8 M91 G54P4 H44 - Vertical Drill T305 T16 M91 G54P5 H45 - Vertical Drill T306 T32 M91 G54P6 H46 - Vertical Drill T307 T64 M91 G54P7 H47 - Vertical Drill T308 T128 M91 G54P8 H48 - Vertical Drill T309 T256 M91 G54P9 H49 - Vertical Drill

Komo Sample Code 9 11 Spindle Drill Block: The drills would be numbered like this on an 11 spindle drill: T-Code Binary Work Coordinat e Height Comp Horizontal Length Comp Comment T301 T1 M91 G54P1 H41 H52 Y+ Direction T302 T2 M91 G54P2 H42 - Vertical Drill T303 T4 M91 G54P3 H43 - Vertical Drill T304 T8 M91 G54P4 H44 - Vertical Drill T305 T16 M91 G54P5 H45 - Vertical Drill T306 T32 M91 G54P6 H46 - Vertical Drill T307 T64 M91 G54P7 H47 - Vertical Drill T308 T128 M91 G54P8 H48 - Vertical Drill T309 T256 M91 G54P9 H49 H53 X+ Direction T310 T256 M91 G54P10 H50 H54 X- Direction T311 T1 M91 G54P11 H51 H55 Y- Direction

10 Komo Sample Code 17 Spindle Drill Block: The drills would be numbered like this on an 17 spindle drill: T-Code Binary Work Coordinat e Height Comp Horizontal Length Comp Comment T301 T1 M91 G54P1 H41 - Vertical Drill T302 T2 M91 G54P2 H42 - Vertical Drill T303 T4 M91 G54P3 H43 - Vertical Drill T304 T8 M91 G54P4 H44 - Vertical Drill T305 T16 M91 G54P5 H45 - Vertical Drill T306 T32 M91 G54P6 H46 - Vertical Drill T307 T64 M91 G54P7 H47 - Vertical Drill T308 T128 M91 G54P8 H48 - Vertical Drill T309 T256 M91 G54P9 H49 - Vertical Drill T310 T512 M91 G54P10 H50 - Vertical Drill T311 T1024 M91 G54P11 H51 - Vertical Drill T312 T2048 M91 G54P12 H52 - Vertical Drill T313 T4096 M91 G54P13 H53 - Vertical Drill T314 T8192 M91 G54P14 H54 - Vertical Drill T315 T16384 M91 G54P15 H55 - Vertical Drill T316 T32768 M91 G54P16 H56 - Vertical Drill T317 T65536 M91 G54P17 H57 - Vertical Drill

Komo Sample Code 11 20 Spindle Drill Block: The drills would be numbered like this on an 20 spindle drill: T-Code Binary Work Coordinat e Height Comp Horizontal Length Comp Comment T301 T1 M91 G54P1 H41 - Vertical Drill T302 T2 M91 G54P2 H42 - Vertical Drill T303 T4 M91 G54P3 H43 - Vertical Drill T304 T8 M91 G54P4 H44 - Vertical Drill T305 T16 M91 G54P5 H45 - Vertical Drill T306 T32 M91 G54P6 H46 - Vertical Drill T307 T64 M91 G54P7 H47 - Vertical Drill T308 T128 M91 G54P8 H48 - Vertical Drill T309 T256 M91 G54P9 H49 - Vertical Drill T310 T512 M91 G54P10 H50 - Vertical Drill T311 T1024 M91 G54P11 H51 - Vertical Drill T312 T2048 M91 G54P12 H52 - Vertical Drill T313 T4096 M91 G54P13 H53 - Vertical Drill T314 T8192 M91 G54P14 H54 - Vertical Drill T315 T16384 M91 G54P15 H55 - Horizontal Drill T316 T32768 M91 G54P16 H56 - Horizontal Drill T317 T65536 M91 G54P17 H57 - Horizontal Drill T318 T16384 M91 G54P18 H58 Horizontal Drill

12 Komo Sample Code T319 T32768 M91 G54P19 H59 Horizontal Drill T320 T65536 M91 G54P20 H60 Horizontal Drill 1.8 Binary Drill Code Sample The drills in the drill block can also be called in a format that allows one T-Code called for any number of drills in a pattern. This is binary drill coding. To call multiple drills at one time, simply add the binary numbers. For instance to call T302 and T303 together, you would add the binary numbers 2+4 and use T6. The drills would be numbered like this on an 11 spindle drill: T-Code Binary Work Coordinat e Height Comp Horizontal Length Comp Comment T301 T1 M91 G54P1 H41 H52 Y+ Direction T302 T2 M91 G54P2 H42 - Vertical Drill T303 T4 M91 G54P3 H43 - Vertical Drill T304 T8 M91 G54P4 H44 - Vertical Drill T305 T16 M91 G54P5 H45 - Vertical Drill T306 T32 M91 G54P6 H46 - Vertical Drill T307 T64 M91 G54P7 H47 - Vertical Drill T308 T128 M91 G54P8 H48 - Vertical Drill T309 T256 M91 G54P9 H49 H53 X+ Direction

Komo Sample Code 13 T310 T256 M91 G54P10 H50 H54 X- Direction T311 T1 M91 G54P11 H51 H55 Y- Direction GANG DRILL LAYOUT (11 DRILL EXAMPLE) SAMPLE CODE WITH BINARY DRILLS % :1234(CODESAMPLE1) N1 G0 G17 G20 G28 G40 G80 G91 Z0 M5 N2 G90 N3 G52 X0 Y0 Z0 N4 G8 P1 N5 M8 N6(DRILL BLOCK) N7 G28 G91 Z0 M5 N8 G90 N9 T64 M91 N10 M3 S5000 N11 G0 G54 P7 X32.6931 Y22.385 N12 G0 G43 H47 Z1. T2005 M06 N13 G1 Z.375 F100. N14 G0 Z1. N15 G0 X28.769

14 Komo Sample Code N16 G1 Z.375 F100. N17 G0 Z1. N18 G0 X26.3007 N19 G1 Z.375 F100. N20 G0 Z1. N21 G0 X32.6931 Y7.7522 N22 G1 Z.375 F100. N23 G0 Z1. N24 G0 X28.769 N25 G1 Z.375 F100. N26 G0 Z1. N27 G0 X26.3007 N28 G1 Z.375 F100. N29 G0 Z1. N30(DRILL BLOCK) N31 T62 M91 N32 M3 N33 G0 G54 P2 X15.8186 Y5.4264 N34 G43 H42 Z1. N35 G1 Z.375 F100. N36 G0 Z1. N37(DRILL BLOCK) N38 T16 M91 N39 M3 N40 G0 G54 P5 X14.5588 Y5.4264 N41 G43 H45 Z1. N42 G1 Z.375 F100. N43 G0 Z1. N44(DRILL BLOCK) N45 T62 M91 N46 M3 N47 G0 G54 P2 X8.2598 Y5.4264 N48 G43 H42 Z1. N49 G1 Z.375 F100. N50 G0 Z1. N51(DRILL BLOCK) N52 T16 M91 N53 M3 N54 G0 G54 P5 X7. Y5.4264 N55 G43 H45 Z1. N56 G1 Z.375 F100. N57 G0 Z1. N58(DRILL BLOCK) N59 T24 M91 N60 M3 N61 G0 G54 P4 X7. Y25. N62 G43 H44 Z1. N63 G1 Z.375 F100. N64 G0 Z1. N65(DRILL BLOCK) N66 T62 M91 N67 M3 N68 G0 G54 P2 X9.5196 Y25. N69 G43 H42 Z1. N70 G1 Z.375 F100. N71 G0 Z1.

Komo Sample Code 15 N72 G0 X15.8186 N73 G1 Z.375 F100. N74 G0 Z1. N75(ROUTER-BIT.250 DIA. ON DADOES) N76 G28 G91 Z0 M5 N77 G90 T2005 M6 N78 T102 N79 M3 S18000 N80 G0 G17 G55 X1.3875 Y1. N81 G0 G43 H5 Z1. N82 G41 D5 G1 X1.25 F325. N83 X0. Z.375 N84 X36. F650. N85 X34.75 Z1. N86 G40 G0 X34.6125 N87 X4. Y26.6125 N88 G41 D5 G1 Y26.75 F325. N89 Y28. Z.375 N90 Y0. F650. N91 Y1.25 Z1. N92 G40 G0 Y1.3875 N93(ROUTER-BIT.5 DIA. PROFILE CUT) N94 G28 G91 Z0 M5 N95 G90 T2001 M6 N96 T102 N97 M3 S18000 N98 G0 G17 G55 X17.3881 Y28.249 N99 G0 G43 H1 Z1. N100 G41 D1 G1 X17.6631 F325. N101 X19.6631 Z0. N102 X36.249 F650. N103 Y-.249 N104 X-.249 N105 Y24.249 N106 X3.0771 N107 Y28.249 N108 X19.6631 N109 X20.1631 F650. N110 X22.1631 Z1. N111 G40 G0 X22.4381 N112 G28 G91 Z0 M5 N113 G28 G91 X0 M9 N114 G90 N115 G52 X0 Y0 Z0 N116 G8 P0 N117 M30 %

16 Komo Sample Code 1.9 M-Codes There are a few standard M codes that each machine can use. M-Code Description M0 Program Stop M1 Optional Stop M3 Spindle On (Clockwise) M4 Spindle On (Counter-Clockwise) M5 Spindle Off M6 Tool Change Command M7 Air Mist On M8 Air Blast On M9 Air Blast Off M30 End of Program and Rewind M91 Enable Binary Drill Block M99 Return from Sub Program 1.10 G-Codes Material Handling Codes M10x M code for Bunk Last digit would be bunk number. I. E. M101 would be for bunk 1 M28 Activate material switch M27 Wait until material handling system is done Each machine is capable of using several standard Fanuc G-Codes. Optional codes are shown in RED. G-Code Group Description G0 01 POSITIONING (RAPID TRAVERSE) G1 ** 01 LINEAR INTERPOLATION (CUTTING FEED) G02 01 CIRCULAR INTERPOLATION/HELICAL CW G03 01 CIRCULAR INTERPOLATION/HELICAL CCW G04 00 DWELL (TIMED PAUSE) G05 00 HIGH SPEED CYCLE MACHINING G08 (P1 /P0) 01 HSHP (High Speed High Precision) P1=On P0=Off G09 00 EXACT STOP G10 00 DATA SETTING G11 00 DATA SETTING MODE CANCEL G15 17 POLAR COORDINATES COMMAND CANCEL G16 17 POLAR COORDINATES COMMAND G17 ** 02 XY PLANE SELECTION G18 02 ZX PLANE SELECTION

Komo Sample Code 17 G19 02 YZ PLANE SELECTION G20 06 INPUT IN INCHES G21 06 INPUT IN MM G22 00 STORED STROKE CHECK FUNCTION ON G23 00 STORED STROKE CHECK FUNCTION OFF G27 00 REFERENCE POINT RETURN CHECK G28 00 RETURN TO REFERENCE POINT G29 00 RETURN FROM REFERENCE POINT G30 00 2nd REFERENCE RETURN G31 00 SKIP FUNCTION G33 01 THREAD CUTTING G40 ** 07 CUTTER COMPENSATION CANCEL G41 07 CUTTER COMPENSATION LEFT G42 07 CUTTER COMPENSATION RIGHT G43 08 TOOL LENGTH COMPENSATION + DIRECTION G44 08 TOOL LENGTH COMPENSATION - DIRECTION G45 00 TOOL OFFSET INCREASE G46 00 TOOL OFFSET DECREASE G47 00 TOOL OFFSET DOUBLE INCREASE G48 00 TOOL OFFSET DOUBLE DECREASE G49 ** 08 TOOL LENGTH COMPENSATION CANCEL G50 11 SCALING CANCEL G51 11 SCALING G52 00 LOCAL COORDINATE SYSTEM SETTING G53 00 MACHINE COORDINATE SYSTEM SELECTION G54 ** 14 WORK COORDINATE SYSTEM 1 SELECTION G55 14 WORK COORDINATE SYSTEM 2 SELECTION G56 14 WORK COORDINATE SYSTEM 3 SELECTION G57 14 WORK COORDINATE SYSTEM 4 SELECTION G58 14 WORK COORDINATE SYSTEM 5 SELECTION G59 14 WORK COORDINATE SYSTEM 6 SELECTION G60 00 SINGLE DIRECTION POSITIONING G61 15 EXACT STOP MODE G62 15 AUTOMATIC CORNER OVERRIDE G63 15 TAPPING MODE

18 Komo Sample Code G64 ** 15 CUTTING MODE G65 12 MACRO COMMAND (MACRO CALL) G66 (G66.1) 12 CUSTOM MACRO MODAL CALL G67 ** 12 CUSTOM MACRO MODAL CALL CANCEL G68 16 COORDINATE ROTATION G69 16 COORDINATE ROTATION CANCEL G73 09 PECK DRILLING CYCLE G74 09 COUNTER TAPPING CYCLE G76 09 FINE BORING G80 ** 09 CANCEL CANNED CYCLE G81 09 DRILLING CYCLE SPOT BORING G82 09 DRILLING CYCLE COUNTER BORING G83 09 PECK DRILLING CYCLE G84 09 TAPPING CYCLE G85 09 BORING CYCLE G86 09 BORING CYCLE G87 09 BACK BORING CYCLE G88 09 BORING CYCLE G89 09 BORING CYCLE G90 03 ABSOLUTE MODE COMMAND G91 ** 03 INCREMENTAL MODE COMMAND G92 00 PROGRAMMING OF ABSOLUTE ZERO POINT G94 05 FEED PER MINUTE G95 05 FEED PER ROTATION G96 13 CONSTANT SURFACE SPEED CONTROL G97 13 CONSTANT SURFACE SPEED CONTROL CANCEL G98 ** 10 RETURN TO INITIAL POINT IN CANNED CYCLE G99 10 RETURN TO R POINT IN CANNED CYCLE NOTE 1 G codes marked ** are initial G codes when turning power on. For G20 and G21, the G code in effect before turning power off remains. NOTE 2 G codes of group 00 are not modal. They are effective only in the block which they are specified. NOTE 3 If a G code not listed on the table of G codes is input, or an optional G code not specified in the system is commanded, an alarm (no. 010 No G code specified ) is displayed. NOTE 4 A number of G codes can be specified in the same block. When more than one G code of the same block is specified, the later on is effective.

Komo Sample Code 19 NOTE 5 If any G code of group 1 is specified in a canned cycle mode, the canned cycle is automatically and the G80 condition is entered. However a G code of group 1 is not effected by any of the canned cycle G codes.

Komo Machine, Inc 1 Komo Drive Lakewood, NJ 08701 Toll Free Support: (800)255-5670