More time on the road Illustrated Parts List FS-005B November 2008
Contents How To Use The Illustrated Parts List... CASE... COUNTERSHAFT ASSY...6 INPUT SHAFT...7 KITS & ASSEMBLIES...8 LEVER ASSY...9 MAINSHAFT ASSY...0 MISCELLANEOUS... REMOTE CONTROL...2 REVERSE IDLER GEAR ASSY... SHIFT BAR HOUSING... 2
How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used
Group: CASE 2 0 29 5 7 6 7 2 28 26 6 5 27 2 2 22 5 6 20 8 9 7 7 9 2 0 7 5 2 0080--9 CASE A-5205 CLUTCH HSG ASSY 266 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE A-5629 CLUTCH HSG ASSY 272,22929 # PUSH-IRON A-56 CLUTCH HSG ASSY 2726,626,627,A - 562,A - 577 #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE A-575 CLUTCH HSG ASSY 008 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE A-75 CLUTCH HSG ASSY 629 #2 ALUMINUM, PUSH TYPE (FORK) 2 S-87 CASE ASSY 00878,A - 5979 2 S-92 CASE ASSY 0086,002,0099 2 S-92 NO LONGER AVAILABLE 00,A - 600 2098 PTO COVER 2 2000 GASKET 2 K-2 5 296 CAPSCREW 2 /8"-6X5/8" 6 X-2-20 PIPE PLUG X2 206 7 X-2-207 PIPE PLUG X2 202 X2 206 /" MAGNETIC 0 2978 PLUG K-2 2000 SNAP RING K-2 2 280 COVER 20666 A-5205,A-5629,A- 56,A-575,A-75 C08 CAPSCREW 2 /"-20 E0 LOCKWASHER 2 /" 5 X-8-90 CAPSCREW C96 9/6"-2X2-/" 6 E09 LOCKWASHER 9/6" 7 285 BUSHING A-5629,A-56,A-575 7 8677 BUSHING 2 USE W/A-5205 CLUTCH HSG ASSY A-5205 8 002 OIL SEAL 562 SHAFT.87, WIDTH.75, OD 2.68 K-229 8 0020 OIL SEAL 259 SHAFT.87, WIDTH.75
8 00798 OIL SEAL 259 SHAFT.625, WIDTH.75 K-220 9 2229 NO LONGER AVAILABLE USE 00798 OIL SEAL 9 27 FRONT BRG COVER-PULL 558 USE 002 OIL SEAL 9 277 FRONT BRG COVER-PUSH USE 00798 OIL SEAL 9 280 NO LONGER AVAILABLE USE 00798 OIL SEAL 9 28870 FRONT BRG COVER-PUSH USE 00798 OIL SEAL 9 2982 FRONT BRG COVER-PUSH USE 00798 OIL SEAL 9 005 FRONT BRG COVER-PUSH USE 0020 OR 00798 OIL SEAL 9 0055 FRONT BRG COVER-PUSH USE 0020 OIL SEAL 9 00882 FRONT BRG COVER-PUSH 275 USE 00798 OIL SEAL 20 202 GASKET K-2 2 296 SCREW /8"-6X/" 22 0026 C/S REAR BRG COVER 2 2007 SHIM.00 QUANTITY AS REQUIRED K-26 2 2008 SHIM.007 QUANTITY AS REQUIRED K-26 2 2009 SHIM.00 QUANTITY AS REQUIRED K-26 2 20020 SHIM.020 QUANTITY AS REQUIRED K-26 2 00980 SHIM.00 K-26 2 X-8-688 CAPSCREW /8"-6X" 26 K-99 BEARING KIT 6566, 657 K-220,K-229 27 2555 SPEEDO ROTOR 27 56 SPEEDO DRIVE GEAR 5 TEETH 27 8 SPEEDO DRIVE GEAR 6 TEETH 27 860 SPEEDO DRIVE GEAR 5 TEETH 28 29 STUD /2"-20X2-5/6" S-87,S-92 29 2029 SHIM.00 QUANTITY AS REQUIRED K-26 29 200 SHIM.007 QUANTITY AS REQUIRED K-26 29 20 SHIM.00 QUANTITY AS REQUIRED K-26 29 202 SHIM.020 QUANTITY AS REQUIRED K-26 29 0098 SHIM.00 K-26 0 20885 OIL SEAL 0 0020 OIL SEAL 229985 2798 SHAFT 2.50, WIDTH.5 K-220,K-229 0086 REAR BRG COVER 20 USE 0020 OIL SEAL 0089 REAR BRG COVER 265 USE 0020 OIL SEAL 00877 REAR BRG COVER 2099 USE 0020 OIL SEAL 00970 REAR BRG COVER 598 USE 20885 OIL SEAL 00972 REAR BRG COVER 202 USE 0020 OIL SEAL 005 REAR BRG COVER 200 USE 0020 OIL SEAL 0985 NO LONGER AVAILABLE 226 USE 0020 OIL SEAL NOTE: SENSOR SEAL REQUIRED K-708 REAR BRG COVER KIT 026 USE 0020 OIL SEAL NOTE: PUSH- IN TYPE SPEEDO SENSOR K-709 REAR BRG COVER KIT 0265 USE 0020 OIL SEAL NOTE: PUSH- IN TYPE SPEEDO SENSOR S-700 REAR BRG COVER ASSY 0085,0207 USE 0020 OIL SEAL NOTE: SENSOR SEAL REQUIRED S-70 REAR BRG COVER ASSY 0677,0209 USE 0020 OIL SEAL NOTE: SENSOR SEAL REQUIRED 2 86D8 NUT 86D08 /2"-20 296 WASHER /2" 297 NUT 2605,25656,28026 -/"-8 5 095 SENSOR SEAL S-700,S-70 6 8606 SLEEVE 7 7 MAGNET S-92,S-92 9 000 FITTING-5 DEGREE H5 2 9 872 FITTING-90 DEGREE 2H5 2 5
Group: COUNTERSHAFT ASSY 8 2 5 6 0 9 7 0000-/9 CS 2 COUNTERSHAFT ASSY 672070 BEARING CUP K-220,K-229 2 67526 BEARING CONE K-220,K-229 20767 SNAP RING K-2 20 DRIVE GEAR-CNTRSHFT 5 077 TH GEAR-CNTRSHFT 22080 6 206 RD GEAR-CNTRSHFT 7 207 2ND GEAR-CNTRSHFT 8 20292 KEY 2 K-2 9 208 COUNTERSHAFT 0 66655 BEARING CONE K-220,K-229 7062 BEARING CUP K-220,K-229 6
Group: INPUT SHAFT 5 6 2 0000-/9 IS 2 INPUT SHAFT 25 INPUT SHAFT-.50" USE 27 FRONT BRG COVER PUSH/PULL 29807 INPUT SHAFT-.50" PUSH USE 00882 FRONT BRG COVER 29808 INPUT SHAFT-.50" PUSH USE 2982 OR 00882 FRONT BRG COVER 29809 INPUT SHAFT-.50" PUSH USE 280 FRONT BRG COVER 2982 NO LONGER AVAILABLE USE 2229 OR 28870 FRONT BRG COVER 2089 INPUT SHAFT-.75" USE 27 FRONT BRG COVER PUSH/PULL 556 INPUT SHAFT-.75" PUSH/PULL USE 27 OR 558 FRONT BRG COVER 0088 INPUT SHAFT-.50" PUSH USE 00882 FRONT BRG COVER 0088 INPUT SHAFT-.50" PUSH USE 00882 FRONT BRG COVER 2 77 BEARING CUP.75" &.50" INPUT K-220 2 257 BEARING CUP.75" INPUT K-229 77 BEARING CONE.75" &.50" INPUT K-220 258 BEARING CONE.75" INPUT K-229 25 BEARING K-220,K-229 5 255 WASHER K-2 6 256 SNAP RING K-2 7
KITS & ASSEMBLIES K-2 SYNCHRONIZER KIT K-2 SYNCHRONIZER KIT K-26 SHIM KIT K-220 BASIC REBUILD KIT FOR UNITS W/.75" OR.50" INPUT SHAFT K-229 BASIC REBUILD KIT FOR UNITS W/.75" INPUT SHAFT K-2 GASKET KIT K-220,K-229 K-2 SMALL PARTS KIT K-99 BEARING KIT 6566, 657 K-220,K-229 K-708 REAR BRG COVER KIT 026 K-709 REAR BRG COVER KIT 0265 K-706 SHIFT LEVER HSG KIT 2075,027,A - 69 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -/8" K-7062 SHIFT LEVER HSG KIT 2080,027,A - 60 ALUMINUM HOUSING HIGH - LEVER HEIGHT -/2" S-578 SHIFT LEVER ASSY-HIGH COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT - /2" 27-/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 2 THREAD S-62 SHIFT LEVER ASSY- MEDIUM S-87 CASE ASSY 00878,A - 5979 S-92 CASE ASSY 0086,002,0099 S-92 NO LONGER AVAILABLE 00,A - 600 S-702 SHIFT BAR HSG ASSY 298,205,029 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT S-7022 SHIFT BAR HSG ASSY 006,02956 COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR S-700 REAR BRG COVER ASSY 0085,0207 S-70 REAR BRG COVER ASSY 0677,0209 8
Group: LEVER ASSY 9 6 5 Height 8 8 2 0 2 7 0070-/9 LA LEVER ASSY K-7062 SHIFT LEVER HSG KIT 2080,027,A - 60 ALUMINUM HOUSING HIGH - LEVER HEIGHT -/2" 2 2005 PIN 2 FOR HSGS WITHOUT PIN SLEEVES 2 280 PIN 2 FOR HSGS WITH PIN SLEEVES K-706,K-7062,S- 578,S-62 00690 SPRING 2297 S-578,S-62 28 WASHER S-578,S-62 5 2722 SHIFT LEVER 27-/2" USE WITH K-7062 STRAIGHT S-578 LEVER - "BEND TO SUIT" 5 2076 SHIFT LEVER 27-/2" USE WITH K-706 STRAIGHT S-62 LEVER - "BEND TO SUIT" 6 2028 DUST COVER S-578,S-62 7 0958 GASKET K-2,K-706,K- 7062,S-578 8 X-8C-60 CAPSCREW /8"-6X-/" 9 200 SHIFT KNOB /8"X2 THREAD S-578 0 K-706 SHIFT LEVER HSG KIT 2075,027,A - 69 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -/8" 9
Group: MAINSHAFT ASSY 2 5 6 5 7 6 7 8 8 9 0 9 20 0 2 2 2 25 26 8 22 2 00200A-6-9 MS 0 MAINSHAFT ASSY K-70 BEARING & RACE KIT 2582,258 228296 SYNCHRONIZER CUP 2 K-2 A-50 SYNCHRONIZER ASSY /5 K-2 5 269 CLUTCH HUB /5 265 6 22079 TH GEAR-MAINSHAFT 7 2965 BEARING K-220,K-229 8 22069 SNAP RING 9 227 WASHER K-2 0 0J06 STEEL BALL 2 /6" K-2 256 RD GEAR-MAINSHAFT 2 2988 BEARING 2 K-220,K-229 22806 SYNCHRONIZER CUP K-2 A-569 SYNCHRONIZER ASSY 2/ A - 525 A - 55 K-2 5 2007 SNAP RING K-2 6 257 CLUTCH HUB 2/ 7 255 2ND GEAR-MAINSHAFT 8 2965 BEARING 2 K-220,K-229 9 2579 RETAINER K-2 20 2578 SPLIT WASHER 2 K-2 2 29787 ST GEAR-MAINSHAFT 22 2982 SLIDING CLUTCH 2 2695 MAINSHAFT 2 29789 REVERSE GEAR- MAINSHAFT 25 20026 WASHER K-2 26 K-99 BEARING KIT 6566, 657 K-220,K-229 0
MISCELLANEOUS 720 SILICONE LUBE 8 OZ (26.59 CC)-FLEET SIZE 720 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 7205 SEALANT 2 CC (SINGLE APPLICATION SIZE) 7206 SILICONE LUBE CC (SINGLE APPLICATION SIZE) 72 GASKET SEALANT 8 MILLILITER SIZE K-26 722 THREAD ADHESIVE 0 MILLILITER SIZE K-220,K-229
Group: REMOTE CONTROL 2 5 Indicates part of item 6 7 * * 9 8 0 2 999 * Use Lockwire at these positions Lever Height 005-2-9 RCH REMOTE CONTROL 628 CONTROL HOUSING 6285 ASSY A-5825 CONTROL HOUSING 6285 THREE DRILLED AND TAPPED A-6028 ASSY BOSS HOLES 2 2F00 PLUG " A-5825 2252 BUSHING X-8C-60 CAPSCREW /8"-6X-/" 5 598 BREATHER USE WITH 628 HOUSING ASSY 5 0027 BREATHER A-5825 6 6290 SHIFT FINGER A-6028 7 5272 SCREW 2 A-6028 8 275 WASHER 9 587 SPRING 0 2225 OIL SEAL A-5825 0958 GASKET K-2,K-706,K- 7062,S-578 2 02 BOOT A-6028 6288 NO LONGER AVAILABLE LEVER HEIGHT 5-/8" A-52 SHAFT & LEVER ASSY LEVER HEIGHT 85MM (.5") A-57 SHAFT & LEVER ASSY LEVER HEIGHT -/" A-6028 999 A-597 NO LONGER AVAILABLE LEVER HEIGHT 5-/8" 999 A-6028 M/R SLAVE CONTROL ASSY LEVER HEIGHT -/" 2
Group: REVERSE IDLER GEAR ASSY 22 20 2 20 26 2 26 2 25 0050-/9 RI 2 REVERSE IDLER GEAR ASSY 20 2002 WASHER 2 K-2 2 2002 SPACER K-2 22 0592 IDLER GEAR 29799 2 20022 IDLER SHAFT 2 20929 SHAFT LOCK 25 X-8C-600 CAPSCREW 296 /8"-6X" 26 2576 BEARING 52 K-220,K-229
Group: SHIFT BAR HOUSING 5 6 7 8 9 0 2 * 5 6 7 2 * Neutral Switch Provision * 25 22 2 26 0 2 999 2 2 25 29 2 27 27 28 20 2 20 0000A--9 SBH 2 SHIFT BAR HOUSING A-65 SHIFT BAR HSG ASSY 298,029 HOUSING ONLY REVERSE SWITCH POISTION - RIGHT FRONT A-658 SHIFT BAR HSG ASSY 006,02956 HOUSING ONLY - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR 2 2008 GASKET K-2,S-702,S-7022 0J STEEL BALL 7/6" - W/NEUTRAL SWITCH PROVISION 0J STEEL BALL 0 7/6" - REVERSE SWITCH 099 SPRING 2005 5 2562 PLUG " 6 25622 GASKET K-2 7 2096 SPACER 8 279 SPRING 9 2576 PLUNGER 0 25052 CA PLUG 9/6-8 0 0656 PLUG 597 9/6-8, THREADED X-8C-600 CAPSCREW 296 /8"-6X" 2 079 BALL RETAINER- S-702 REVERSE 2870 LIFTING EYE 2 5900 GASKET K-2,S-702,S-7022 5 0655 PLUG 778 S-7022 6 779 GASKET S-7022 7 078 BALL RETAINER- NEUTRAL 20 20 CAPSCREW /8"-6X" - USE W/0277 RETAINER 20 20 CAPSCREW 8 /8"-6X" - USE W/25608 RETAINER
2 25608 RETAINER 2 HOLE RETAINER 2 0277 SHIFT BAR RETAINER 2 2 HOLE RETAINER 22 007 YOKE BAR ST/REV USE W/006, 02956 OR A-658 HOUSING 22 0000 YOKE BAR ST/REV USE W/298, 029 OR A-65 HOUSING 2 258 YOKE BAR 2ND/RD 2 0029 YOKE BAR TH/5TH 267 25 200 PIN REVERSE SWITCH 25 200 PIN 2 W/NEUTRAL SWITCH PROVISION 26 0002 SHIFT BLOCK ST/REV 27 J88 PIN 2 28 2022 YOKE ASSY 2ND/RD 202 INCLUDES (2) 227675 29 202 YOKE ASSY TH/5TH 2025 INCLUDES (2) 227675 0 000 SHIFT YOKE ST/REV 227675 INSERT - YOKE PAD K-2 2 JM6028 PIN 2 JM528 PIN 2 999 S-702 SHIFT BAR HSG ASSY 298,205,029 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT 999 S-7022 SHIFT BAR HSG ASSY 006,02956 COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR 5
Copyright Eaton Corporation and Dana Limited, 2008. Eaton and Dana hereby grant their customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. It may be copied only in its entirety without any changes or modifications. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call -800-826-HELP (57) 2 hours a day, 7 days a week (Mexico 00-800-826-57), for more time on the road. Or visit our web site at www.roadranger.com. 6 2008 Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A. www.roadranger.com