BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
CERTIFIED & PROVEN In the rapidly emerging Ballast Water Treatment System (BWTS) industry, N.E.I. Treatment Systems stands out as a BWTS pioneer and global market leader. N.E.I. s patented Venturi Oxygen Stripping (VOS ) System was the first Type Approved, commercially available BWTS. N.E.I. has been setting the pace for the BWTS industry since 2002: FIRST to complete ship board trials of a BWTS using deoxygenation and cavitation FIRST to receive a Type Approval Certificate for a BWT system in October 2007 FIRST to receive multiple Type Approval Certificates FIRST to install BWT systems aboard multiple ship types Tankers, Bulkers and Container Vessels FIRST with orders for large capacity BWTS with flow rates above 4,000 m³/hour Flag Administration Type Approval Certificates: Liberia Marshall Islands Malta Panama Other Approvals: Bureau Veritas 11 Germanischer Lloyd U.S. Coast Guard California N.E.I. N.E.I.TREATMENT TREATMENTSYSTEMS SYSTEMS BALLAST BALLASTWATER WATERTREATMENT TREATMENTAND ANDBALLAST BALLASTTANK TANKPROTECTION PROTECTION
SAFE & EFFICIENT N.E.I. s patented Venturi Oxygen Stripping (VOS ) System uses deoxygenation and cavitation to ensure 100% compliance with IMO s Ballast Water Discharge Standards. The VOS System induces a low-oxygen environment within the ballast tanks which safely and cost-effectively eliminates harmful aquatic organisms, without the use of active substances. The VOS System creates a low-oxygen, non-toxic environment which protects the ship s ballast tank coatings against degradation and prevents corrosion of steel surfaces, thereby extending the vessel s useful life to more than 30 years and delivering a compelling return on investment. VOS System Features and Benefits: Safe for installation and operations: No use of dangerous chemicals Intrinsically safe for installation in hazardous zones Does not limit trading range operates in all ports and every type of water: Fresh or salt Warm or cold Muddy or polluted Currently installed on Tankers, Bulkers and Container Vessels VOS Venturi Injectors Unlimited ballast water flow rate capacity Compelling return on investment: Compatible with standard PSPC ballast tank coatings Significantly reduces ballast tank corrosion Cost-effective system design: Low maintenance costs Can eliminate topping generator for oil tankers Eliminates ballast tank air vent heads VOS 4,400 m³/hour Stripping Gas Generator 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 2
THE DEOXYGENATION SOLUTION N.E.I. s patented Venturi Oxygen Stripping (VOS ) System safely removes dissolved oxygen from ballast water, creating a low-oxygen environment where aquatic organisms cannot survive. In less than 10 seconds, the VOS System removes 95 percent of the dissolved oxygen from ballast water by mixing very low-oxygen inert gas with natural water as it is drawn into the ship as ballast. In a process similar to evaporation, the inert gas strips the water of its dissolved oxygen: 1) The VOS Stripping Gas Generator (SGG) is turned on and provides low-oxygen inert gas to the Venturi Injectors. 2) Once the ballast pumps are turned on, ballast water passes through the Venturi Injectors, where it is mixed with the inert gas from the SGG. 2 1 3 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
VOS SYSTEM OPERATION 3) A cavitation process with the inert gas creates a micro-fine bubble emulsion in the water. 4) The dissolved oxygen diffuses from a liquid phase to a gas phase. Upon discharge below the water line, the ballast water once again passes through the VOS Venturi Injectors, where air is re-introduced back into the water before release into the environment. As water exits the ballast tanks, the tanks are filled with inert gas in order to maintain a low-oxygen condition, which has two key benefits: When deoxygenated water is once again drawn into the ballast tanks, it will not reoxygenate. Coating life is extended and steel corrosion reduced by up to 84 percent. 3 4 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 4
CORROSION PROTECTION A ballast tank interior is a highly corrosive environment, causing steel to rust. In a low-oxygen environment, corrosion is virtually eliminated. Water, particularly salt water, acts as a catalyst for oxygen to cause steel to rust. Water + Oxygen + Steel = Rust During ballast discharge, the VOS System fills the ballast tanks with low-oxygen, inert gas. Oxygen levels are maintained below 4.0 percent and the corrosion rate is reduced by as much as 84 percent. In contrast, many chemicals used for ballast water treatment are strong oxidizers that can increase steel corrosion and degrade ballast tank coatings. The VOS System does not use chemicals and helps to preserve ballast tank coatings. The low-oxygen ballast tank environment maintained by VOS also extends the life of sacrificial anodes, further saving money. Steel-anodic dissolution Potential E CORR Zinc-anodic dissolution E PROT Oxygen-cathodic reduction Lower oxygen Current 5 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
REDUCED SHIP LIFE-CYCLE COSTS Class Survey Coating Condition Rating Coating Breakdown New IMO/IACS Coating Life Requirement Typical Vessel Life (Thin coating) Using V.O.S. Good Coating Only Loss 15% - 20% Steel Renewal, Sandblast and Recoat (All ballast tanks) Fair 5 10 15 20 25 30 35 40 45 Vessel Life (Years) To restore a ship s ballast tanks from poor to good condition is expensive, costing millions of dollars. By preventing corrosion, N.E.I. s VOS System may maintain a good ballast tank rating for the life of the vessel. N.E.I. s ASTM Standard laboratory testing indicates that ballast tank steel protected by VOS System will last over 35 years before requiring renewal. Corrosion reduced by 84% translates to: Less coating maintenance and steel renewal Significantly extended life of sacrificial anodes Shorter off-hire time in drydock and significantly reduced life-cycle costs 270-day trial showed 84% lower corrosion 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 6
VOS SYSTEM COMPONENTS VOS (VENTURI OXYGEN STRIPPING) SYSTEM VOS SYSTEM MODELS VOS 500 VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Flow Rate Range (m3/hr) 300-850 850-1300 1300-2400 2400-3600 3600-5200 5200-6800 STRIPPING GAS GENERATOR DECK WATER SEAL (Only for Tankers >20K DWT) AFTPEAK TANK TREATMENT (Tankers only) FLOAT VALVE VENTURI INJECTOR 7 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
INTEGRATED COMPACT DESIGN SPECTACLE FLANGE (Typical) MAGNETIC VENT CHECK VALVE (Typical) PRESSURE VACUUM RELIEF VALVE PRESSURE VACUUM BREAKER 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 8
VOS BALLAST WATER TREATMENT SYSTEM 9 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
PROCESS FLOW DIAGRAM 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 10
VOS STRIPPING GAS GENERATOR (SGG) VOS STRIPPING GAS GENERATOR VOS SYSTEM VOS 500 VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Flow Rate Range (m³/hr) 300-850 850-1300 1300-2400 2400-3600 3600-5200 5200-6800 VOS STRIPPING GAS GENERATOR (SGG) SGG 625 SGG 1250 SGG 2500 SGG 3750 SGG 5000 SGG 7500 SGG Inert Gas Flow Rate Range (m³/hr) 375-1065 1065-1625 1625-3000 3000-4500 4500-6500 6500-8500 Electrical Demand - Run/Rated @ Max Capacity (kw) 29/31 39/47 73/85 90/110 131/153 211/226 Diesel Fuel Consumption (liter/hr) (1/2 Ballast Pumps) 33/65 63/125 125/250 188/375 250/500 375/750 Cooling Water Usage (m³/hr) 50 100 200 300 400 600 X - SGG Envelope Length (mm) 2700 3160 3330 4000 4300 4800 Y - SGG Envelope Width (mm) 1000 1725 1965 2350 2450 2600 Z - SGG Envelope Height (mm) 2100 2660 2805 3065 3300 3530 SGG Total Weight (Dry) (kg) 1800 2500 3700 5500 6100 7000 Dimensions shown above are based on JIS 5K flanges per JIS B 2220 - DIN and other standards are also available ALL VALUES ARE BASED ON CURRENT DESIGN AND SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE 11 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
VOS COMPONENT DIMENSIONS BLOWERS CONTROL PANELS BLOWER DUCTING COOLING TOWER COMBUSTION CHAMBER TOP VIEW IG DELIVERY Y X Z FRONT VIEW SIDE VIEW 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 12
VOS FLOAT VALVE VOS FLOAT VALVE VOS (VENTURI OXYGEN STRIPPING) SYSTEM VOS 500 VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Treatment System (BWTS) Flow Rate Range (m³/hr) 300-1300 1300-2400 2400-5200 5200-6800 VOS FLOAT VALVE (FV) FV 100 FV 150 FV 300 FV 400 A - FV Total Height (mm) 665 870 1850 2105 B - FV Total Diameter (mm) 320 385 655 770 C - FV Inlet/Outlet Flange 100 150 300 400 FV Total Weight (Dry) (kg) 26 44 167 251 Dimensions shown above are based on JIS 5K flanges per JIS B 2220 - DIN and other standards are also available ALL VALUES ARE BASED ON CURRENT DESIGN AND SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE B TOP VIEW C INLET FLANGE A C OUTLET FLANGE FRONT VIEW 13 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
VOS DECK WATER SEAL VOS DECK WATER SEAL - WET TYPE VOS SYSTEM VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Flow Rate Range (m³/hr) 850-2400 2400-3600 3600-5200 5200-6800 VOS DECK WATER SEAL (DWS) DWS 250 DWS 300 DWS 350 DWS 400 A - DWS Total Height (mm) 3100 3130 3150 3180 B - DWS Total Length (mm) 995 1165 1320 1490 C - DWS Total Width (mm) 900 945 1015 1100 D - DWS Tank Height (mm) 2825 2825 2825 2825 E - DWS Tank Diameter (mm) 760 950 1150 1350 F - SGG Inlet Flange 250 300 350 400 G - Tank Outlet Flange 250 300 350 400 H - Water Supply Flange 150 150 150 150 DWS Total Weight (kg) 1000 1315 1620 1950 Dimensions shown above are based on JIS 5K flanges per JIS B 2220 - DIN and other standards are also available ALL VALUES ARE BASED ON CURRENT DESIGN AND SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE NOTE: Applicable for >20,000 DWT Tankers E C H WATER SUPPLY FLANGE TOP VIEW B F SGG INLET FLANGE G TANK OUTLET FLANGE A D SIDE VIEW 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 14
VOS VENTURI INJECTOR VOS VENTURI INJECTOR VOS SYSTEM VOS 500 VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Flow Rate Range (m³/hr) 300-850 850-1300 1300-2400 2400-3600 3600-5200 5200-6800 VOS VENTURI INJECTOR (VI) VI 150 VI 200L VI 200S VI 300L VI 300S VI 400L VI 400S VI 500L VI 500S VI 600L VI 600S A - VI Total Length (mm)* 771 932 962 1500 1326 1738 1637 2180 2036 2563 2424 B - Inlet to Centerline (mm)* 165 200 200 250 250 300 300 370 370 420 420 C - SGG Inlet Flange 80 100 100 150 150 150 150 200 200 250 250 D - BW Inlet Flange 150 200 200 300 300 400 400 500 500 600 600 E - BW Outlet Flange 150 200 200 300 300 400 400 500 500 600 600 VI Total Weight (kg) 29 51 46 92 86 140 135 216 201 321 311 Dimensions shown above are based on JIS 5K flanges per JIS B 2220 - DIN and other standards are also available ALL VALUES ARE BASED ON CURRENT DESIGN AND ARE SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE NOTE: One Venturi Injector for each Ballast Pump B E BW OUTLET FLANGE A C SGG INLET FLANGE D BW INLET FLANGE SIDE VIEW 15 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
VOS SPECTACLE FLANGE VOS SPECTACLE FLANGE VOS SYSTEM VOS 500 VOS 1000 VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Flow Rate Range (m³/hr) 300-850 850-1300 850-1300 1300-2400 2400-3600 3600-5200 5200-6800 VOS SPECTACLE FLANGE (SF) * SF 80 SF100 SF 125 SF 150 SF 200 SF 250 SF 300 A - SF Total Length (mm) 282 319 385 443 541 671 774 B - SF Total Width (mm) 50 60 60 60 75 100 110 C - SF Total Height (mm) 122 142 177 207 253 318 363 SF Total Weight (kg) 2 4 5 7 9 17 20 * Spectacle Flange is interchangeable for ANSI, DIN or JIS flange applications ALL VALUES ARE BASED ON CURRENT DESIGN AND SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE B C A FRONT VIEW SIDE VIEW 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 16
VOS PRESSURE VACUUM RELIEF VALVE VOS PRESSURE VACUUM RELIEF VALVE VOS SYSTEM VOS 500 VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Flow Rate Range (m³/hr) 300-850 850-1300 1300-2400 2400-3600 3600-5200 5200-6800 VOS PRESSURE VACUUM RELIEF VALVE (PVV) PVV 100 PVV 125 PVV 150 PVV 200 PVV 250 PVV300 A - PVV Total Height (mm) 750 712 900 1050 1250 1400 B - PVV Centerline Width (mm) 500 835 675 850 1050 1200 C - PVV Mounting Flange 100 125 150 200 250 300 PVV Total Weight (kg) 84 114 150 234 378 502 Dimensions shown above are based on JIS 5K flanges per JIS B 2220 - DIN and other standards are also available ALL VALUES ARE BASED ON CURRENT DESIGN AND SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE A C MOUNTING FLANGE B SIDE VIEW 17 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
VOS PRESSURE VACUUM BREAKER VOS PRESSURE VACUUM BREAKER VOS SYSTEM VOS 500 VOS 1000 VOS 2000 VOS 3000 VOS 4000 VOS 6000 Ballast Water Flow Rate Range (m³/hr) 300-850 850-2400 2400-3600 3600-5200 5200-6800 VOS PRESSURE VACUUM BREAKER (PVB) PVB 100 PVB 150 PVB 200 PVB 250 PVB 300 A - PVB Total Height (mm) 2315 2375 2415 2465 2515 B - Inlet to Centerline (mm) 200 260 300 350 400 C - Inlet Flange 100 150 200 250 300 PVB Total Weight (Dry) (kg) 86 150 221 391 503 Dimensions shown above are based on JIS 5K flanges per JIS B 2220 - DIN and other standards are also available ALL VALUES ARE BASED ON CURRENT DESIGN AND SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE B C INLET FLANGE A SIDE VIEW 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 18
VOS MAGNETIC VENT CHECK VALVE VOS MAGNETIC VENT CHECK VALVE VOS SYSTEM AFT PEAK TANK VOS 500 VOS 1000 VOS 1000 VOS 2000 VOS 2000 VOS 6000 Ballast Water Flow Rate Range (m³/hr) 300-850 300-850 850-1300 850-1300 1300-2400 2400-6800 VOS MAGNETIC VENT CHECK VALVE (MVCV) MVCV 100 MVCV 125 MVCV 150 MVCV 200 MVCV 250 MVCV 618 300 A - MVCV Total Height (mm) 264 282 313 403 427 471 B - MVCV Total Envelope Diameter (mm) 398 438 488 587 657 737 C - MVCV Cover Height (mm) 214 232 263 346 374 416 D - MVCV Cover Diameter (mm 274 316 368 468 538 618 E - Tank Vent Flange 100 125 150 200 250 618 300 MVCV Total Weight (kg) 21 27 40 65 89 618 115 Dimensions shown above are based on JIS 5K flanges per JIS B 2220 - DIN and other standards are also available ALL VALUES ARE BASED ON CURRENT DESIGN AND SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE B FRONT VIEW D A C SIDE VIEW E TANK VENT FLANGE 19 N.E.I. TREATMENT SYSTEMS BALLAST WATER TREATMENT AND BALLAST TANK PROTECTION
WORLDWIDE SALES & SERVICE N.E.I. Treatment Systems is headquartered in Los Angeles, California and has been in business since 1997. The Company manufactures, sells, distributes and services its VOS BWTS solutions through an extensive global network of sales representatives, partners and suppliers. SALES OFFICES SERVICE CENTERS Exclusive Licensees and Manufacturing Partners: MKK VOS Manufacturing Plant in Japan Samgong VOS Assembly Plant in Korea Contact Information: N.E.I. Treatment Systems 3530 Wilshire Boulevard, Suite 1130 Los Angeles, California 90010 U.S.A Telephone: +1 213-383-5855 Facsimile: +1 213-383-5755 Email: info@nei-marine.com Website: www.nei-marine.com 3530 WILSHIRE BLVD SUITE 1130 LOS ANGELES CA 90010 T: +1 213-383-5855 E: INFO@NEI-MARINE.COM WWW.NEI-MARINE.COM 20