RUBBER & PLASTIC PARTS FOR AUTOMOTIVE & INDUSTRIAL APPLICATIONS Company profile
MIJU PRESENTATION MIJU GROUP is an Aragonese capital firm that started its business activity in 1960, with the aim of offering components based on polymer materials and thermoplastic rubbers for various industrial applications and especially for the automotive industry. Right from the outset, the company geared its strategy towards achieving maximum quality during its production process in order to become a benchmark within the industrial sector and more specifically in the automotive sector. We base our philosophy on excellence-orientated processes with high added value, supported by the values of responsibility and demand to reach the objectives and commitments acquired with our customers. The more than 55 years experience that vouch for our track record enable us to offer global business solutions, covering the entire value chain in sectors where top level of technical rubber parts are required. Throughout this time, we have constantly developed our technical capacities and abilities along the entire value chain of the projects we have participated in, providing all our customers with competitive and innovative solutions.
MIJU RUBBER SECTORS AUTOMOTIVE Bushings Damper Components Engine and Radiator gaskets Membranes Retainers Silent-Block Sleeves Special gaskets Supports Transmission bellows INDUSTRY O rings Flat gaskets Cable grommets Caps Levelers Kataforesis protectors Dust covers Bumpers Brackets Membranes RAILWAY Silent-Blocks Special gaskets Supports Sleeves Foam rubber parts FARMING Milking teat cups Tank cover gaskets Switch membranes Transparent tubing Seals Sector weight turnover 71% 23% 4% 2% Automotive Industry Railway Farming
CONCEPT / IDEA RPODUCT / SOLUTION MIJU SERVICES & PRODUCT DEVELOPMENT To provide our customers with fast and efficient solutions, our team of professionals focuses on the optimal development of each project, analysing and implementing solutions that guarantee the execution of the project for our customers, and therefore, the appropriate use of a source of experience, optimizing costs and always complying with the required standards. R&D IN RUBBER COMPOUNDS DESIGN & DEVELOPMENT OF MOULDS PRODUCTION CAPACITIES R & D for new rubber compounds Rubber compound manufacturer Special synthetic rubber compounds VITON, VAMAC, ACM, HNBR, Silicon a part from regular rubbers (EPDM, NR, NBR, SBR, CR, ) Software CAD / CAM / CAE Calculation of finite elements Molds & Tools Manufacturing Design and assembly of tools 2 Production plants More than 40 Injection machines 15 Compression machines 3 Extrusion machines 10 Automatic assembly machines 2 artificial view machines Several ovens
MIJU R&D MIJU GROUP take special importance to research, development and innovation, considering it as a work of continuous improvement, which allows us to be at the forefront of the latest technologies. All our plants have Labs very well equipped for functional tests on parts and control by artificial vision systems. Thanks to our close network of collaborators, part of our daily work is to be in continuous collaboration with Universities, Technological Centers and clusters which allow us to ensure continuous improvement and cover the challenges of our customers. We are also equipped with a complete laboratory for conducting chemical and physical tests, as well as machines for conducting dynamic tests and thermal cycling from 70 C up to 200 C. Some of our testing & controls means: Weathering test of rubber Dynamic fatigue Dynamic-mechanical test from - 100ºC to 250ºC Durability tests of finished parts Tension properties (resistance, compression, ) Hardness in pieces (Sh A & IRHD) Test in ovens
MIJU PRODUCTS
MIJU PRODUCTS
MIJU PRODUCTION QUALITY CONTROLS Assembly machine TAKING CARE OF YOUR RUBBER PRODUCTS
MIJU PRODUCTION QUALITY CONTROLS Artificial vision machine TAKING CARE OF YOUR RUBBER PRODUCTS
MIJU PLASTICS PROCESSING We keep long proved experience in small injection plastic parts. Our injection workshop is equipped with conventional plastic injection machines up to 135 Tn to produce complementary small plastic parts for the automotive & industrial sectors. Injection machine ENGEL EC88 50TN Injection Volume 98 cm 3 Clamping force 50 TN Tie bar spacing (HxV) H: 300 mm V: 300 mm Max. injection pressure 200 bar Platen size (HxV) Hp: 440 mm Vp: 440 mm Injection machine MIR 135 TN (2 equipments) Injection Volume 412 cm 3 Clamping force 135 TN Tie bar spacing (HxV) H: 420 mm V: 420 mm Opening stroke 720 mm Platen size (HxV) Hp: 640 mm Vp: 640 mm
MIJU PRODUCTION PLANTS MIJU S.A. SPAIN Surface: 15.000 m 2 Buildings: 9.000 m 2 28 Injection machines 15 Compression machines 1 Extrussion machine 8 Automatic assembly machines 2 artifical view machines MIJU COMPONENTS Pvt. Ltd. INDIA Located in Pune in one of the most modern industrial areas in India, was created in 2004 to enhance the international expansion of MIJU GROUP to cover directly the Asian market and to be closer to other automotive and components manufacturers. Located in Zaragoza, our facilities are equipped for the manufacture of rubber, mold making, and systems for the production of molded parts, injection, transfer or compression, using the most advanced systems of control. We have also automatic finishing, and verification by means of cameras for vision systems. Specialized in manufacturing rubber parts, rubbermetal, rubber-textile, rubber-plastic, thermoplastic and plastic by different systems: compression, transfer, injection, injection with plates, cold or hot. Equipped to produce all types of technical rubber parts, injection, compression, and transfer. Specialized in the manufacture of molded foam with hardness of 17 ShA components and in car clean air intake tube. Components and assemblies with base of NRB, NR, EPDM, silicone, VITON, NBRPVC, ACM, VAMAC etc.
MIJU WORLDWIDE Portugal Holland Poland UK Germany France Algeria Italy Tunisia Turkey China Japan Mexico India Thailand Venezuela Brazil Uruguay Argentina South-Africa
MIJU ADVANTAGES Are you an European company? In which plant do you want to delivery orders? Choose your best option Ex-works conditions from our PUNE s plant or FOB Mumbay port depending subsidiary where to delivery orders. Orders produced in India with minimum 60 days. Possibility to use our Spanish plant as a warehouse for storage different parts for safety stock and delivery them from Spain to the rest of European or American factories.
MIJU CERTIFICATES Considered as one of the fundamental pillars of our activity, The Quality Management System of MIJU GROUP is based on a set of procedures and techniques that allow us to offer our customers the maximum guarantees of quality and security throughout our production processes according to standards ISO 9001:2008 & ISO / TS 16949:2009
MIJU CONTACT DETAILS MIJU S.A. SPAIN Polígono Industrial Malpica Calle E, num. 41 C.P. 50016 Zaragoza SPAIN ( +34 976 457 300 2 +34 976 457 301 www.miju.es Sales Manager: Mr. Roberto Maurel E-mail: rom@miju.es Export Department: Ms. Montse De Lorenzo E-mail: montse.delorenzo@miju.es Mr. Josep Maria Crespi E-mail: josep.crespi@miju.es MIJU COMPONENTS Pvt. Ltd. INDIA Plot no. 16, S.No. 282 Raisoni industrial park Near Maan, Tal. Mulshi, PUNE 411057 MAHARASTRA INDIA ( +91 020 2293 9119 ( (mobile) +91 9922914051 www.mijucomponents.com Marketing Manager: Mr. Rajesh Trivedi E-mail: marketingmc@miju.es