OWNER S MANUAL ALUMINUM & STEEL CAR CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. A Division of Miller Industries Towing Equipment Inc. 8503 Hilltop Drive FORM NO. 0500800 Ooltewah, Tennessee 37363 REV. 2/05 Phone (423) 238-7227 FAX (423) 238-537 PRICE $25.00
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Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the 0 Series Car Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 0 Series Car Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Miller Industries, Hermitage, PA, Phone: 724-98-3328, FAX 724-98-5260. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-
Section VI - PARTS ALUMINUM BED ASSEMBLY FULL SIDE 6 8 3 8 2 4 5 7 7 3 4 2 9 0 6 6 8 9 VI-2
ALUMINUM BED ASSEMBLY FULL SIDE * CARRIER BED WELDMENT 2 0308698 WINCH - 4 TON WORM 3 2 07072 SPACER, WINCH BRACKET 4 080482 WINCH FRAME - 4 TON WORM 5 030669 WINCH CABLE ASSEMBLY 6 * CAB PROTECTOR WELDMENT - SPECIFY CHASSIS 7 0703203 COVER PLATE 8 070893 ANTI-TILT PLATE 9 2 0720283 HOSE TRAY - 9 2 070777 HOSE TRAY - 2 0 0905059 BEARING PAD KIT - 7 THRU 9 6 0905060 BEARING PAD KIT - 2 THRU 22 2 2 0308969R MARKER LIGHT, RED 2 2 0308969A MARKER LIGHT, AMBER 3 2 0353 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 4 2 0356 LIGHT 2.5" GROMMET 5 2 0750842 J-BAR 6 2 072483 ROLLER (OPTION) 7 2 0306054 TRAY MAT 8 2 030932 FRONT SAFETY CHAIN ASSEMBLY - 5/6" x 8 9 4 0707239 KEY HOLE PLATE 6 0403053 3/8-6 x -/4" CARRIAGE HEAD BOLT SS 6 040222 3/8-6 HEX NUT SS 6 04022 3/8 LOCK WASHER SS * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-3
ALUMINUM BED ASSEMBLY REMOVABLE RAIL 6 22 22 3 2 7 4 5 2 5 7 6 3 0 8 9 4 8 9 20 2 23 VI-4
ALUMINUM BED ASSEMBLY REMOVABLE RAIL * CARRIER BED WELDMENT 2 0308698 WINCH - 4 TON WORM 3 2 07072 SPACER, WINCH BRACKET 4 080482 WINCH FRAME - 4 TON WORM 5 030669 WINCH CABLE ASSEMBLY 6 * CAB PROTECTOR WELDMENT - SPECIFY CHASSIS 7 0703203 COVER PLATE 8 070893 ANTI-TILT PLATE 9 2 0720283 HOSE TRAY - 9 2 070777 HOSE TRAY - 2 0 2 0809393 REAR REMOVABLE RAIL - STEEL (9 THRU 2 6) 2 080266 MID REMOVABLE RAIL - STEEL (9 THRU 2 6) 2 2 * FRONT REMOVABLE RAIL - STEEL 3 4 0306070 LYNCH PIN 4 REFER TO SUBFRAME 5 2 0353 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 6 2 0306054 TRAY MATS 7 4 0356 LIGHT 2.5" GROMMET 8 2 0308360 LED MARKER LIGHT, AMBER (RECT) 9 2 0308359 LED MARKER LIGHT, RED (RECT) 20 2 0750842 J-BAR 2 2 07555 J-BAR MOUNTING BRACKET (RR ONLY) 22 2 0302493 FRONT SAFETY CHAIN ASSEMBLY - 5/6" x 8 23 4 0707239 KEY HOLE PLATE 6 0403053 3/8-6 x -/4" CARRIAGE HEAD BOLT SS 6 040222 3/8-6 HEX NUT SS 6 04022 3/8 LOCK WASHER SS * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-5
STEEL BED ASSEMBLY TUBE SIDE 6 6 6 3 6 2 5 5 4 4 5 7 3 9 0 2 3 8 VI-6
STEEL BED ASSEMBLY TUBE SIDE * CARRIER BED WELDMENT 2 0308698 4 TON WINCH ASSEMBLY 3 2 07072 SPACER, WINCH BRACKET 4 080482 WINCH FRAME - 4 TON WORM 5 030669 WINCH CABLE ASSEMBLY 6 * CAB PROTECTOR WELDMENT -SPECIFY CHASSIS 7 0303385 JUNCTION BOX 8 070893 ANTI-TILT PLATE 9 2 0720283 HOSE TRAY - 9 2 070777 HOSE TRAY - 2 0 REFER TO SUBFRAME 2 0353 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 2 2 0352 LIGHT 2.5" RED REFLEX LED (MCL59RB) 3 4 0356 LIGHT 2.5" GROMMET 4 2 0308360 LED MARKER LIGHT, AMBER (RECT.) 5 2 0306054 STORAGE TRAY MAT - ALL STEEL BODIES 6 2 0302493 FRONT SAFETY CHAIN ASSEMBLY - 5/6" x 8 * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-7
STEEL BED ASSEMBLY REMOVABLE RAIL 6 6 9 9 3 2 7 5 8 4 2 5 7 3 5 7 0 4 9 8 6 7 VI-8
Section VI - PARTS STEEL BED ASSEMBLY REMOVABLE RAIL * CARRIER BED WELDMENT 2 0308698 4 TON WINCH ASSEMBLY 3 2 07072 SPACER, WINCH BRACKET 4 080482 WINCH FRAME - 4 TON WORM 5 030669 WINCH CABLE ASSEMBLY 6 * CAB PROTECTOR WELDMENT -SPECIFY CHASSIS 7 0303385 JUNCTION BOX 8 070893 ANTI-TILT PLATE 9 2 0720283 HOSE TRAY - 9 2 070777 HOSE TRAY - 2 0 2 0809393 REAR REMOVABLE RAIL - STEEL (9 THRU 2 6) 2 080266 MID REMOVABLE RAIL - STEEL (9 THRU 2 6) 2 2 * FRONT REMOVABLE RAIL - STEEL 3 4 0306070 LYNCH PIN 4 REFER TO SUBFRAME 5 4 0353 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 6 2 0352 LIGHT 2.5" RED REFLEX LED (MCL59RB) 7 6 0356 LIGHT 2.5" GROMMET 8 2 0306054 STORAGE TRAY MAT - ALL STEEL BODIES 9 2 0302493 FRONT SAFETY CHAIN ASSEMBLY - 5/6" x 8 VI-9
Section VI - PARTS TILT FRAME ASSEMBLY BEZEL TYPE LH RH HORIZONTAL S.S. 072760 07276 VERTICAL S.S. 072339 072340 HORIZONTAL BLK. 0705253 0705254 VERTICAL BLK. 0720030 072003 TAIL LIGHT HOUSING FASTENER KIT (ONE SIDE) PART QTY NUMBER DESCRIPTION 4 0403053 3/8-6 x -/4 CARR. HD. BOLT SS 4 040222 3/8-6 HEX NUT SS 4 0403053 3/8 LOCK WASHER SS BEZEL FASTENER KIT (ONE SIDE) PART QTY NUMBER DESCRIPTION 6 040007 /4-20 x 3/4 RHMS SS 6 040037 /4-20 LUG NUT Z 6 0402 /4 LOCK WASHER SS 46 46 VI-0
TILT FRAME ASSEMBLY 0809293 SUBFRAME (CONVENTIONAL TILT) 2 0809092 TAIL LIGHT HOUSING (RH) 3 030970 BED EXTENSION CYLINDER 4 0809093 TAIL LIGHT HOUSING (LH) 5 2 0308372 TILT CYLINDER 6 2 0805022 L-ARM STORAGE TUBE BRACKET (OPTIONAL) 2 080942 L-ARM STORAGE TUBE BRACKET (OPTIONAL) 7 072003 PLATE, LIGHT MOUNTING (RH) 8 0720030 PLATE, LIGHT MOUNTING (LH) 9 2 03498 LIGHT 6" OVAL RED LED 0 2 03500 LIGHT 6" OVAL REVERSE LED 4 03503 LIGHT 6" GROMMET 2 4 0352 LIGHT 2.5" RED REFLEX LED (MCL59RB) 3 4 0356 LIGHT 2.5" GROMMET 4 030833 LED LICENSE PLATE ILLUMINATOR 5 2 03527 LIGHT CONTROL BOX W/BASE & WIRE 6 030820 TOW LIGHT SOCKET 7 0306385 BACK-UP ALARM 8 03528 BACK-UP ALARM GROMMET MODEL 40 9 0303385 JUNCTION BOX 20 0500425 CONTROL STA. DECAL, 5 SPOOL (LH) 2 0500426 CONTROL STA. DECAL, 5 SPOOL (RH) 22 0750562 PIN, W/L CYLINDER 23 84680 ROD END 24 0306052 CYLINDER PAD 25 08095L CONTROL BOX HOOD WELDMENT (LH) 26 08095R CONTROL BOX HOOD WELDMENT (RH) 27 080950 CONTROL BOX SUPP. CHANNEL (LONG) 094025 ITEMS #25, 26, 27 COMPLETE 28 0720080 MUD FLAP MTG. BRACKET, STD. LONG (RH) 29 072008 MUD FLAP MTG. BRACKET, STD. LONG (LH) 30 2 0750340 BAR, MUD FLAP SUPPORTS (S.S.) 3 2 030600 MUDFLAP 24" x 24" 32 0809397 OIL RESERVOIR 33 0704792 PIN, PIVOT (HINGE) 34 0702434 PIN, BED EXTEND 35 2 030642 SNAP RING -/4" 36 080450 TILT PIVOT WELDMENT - MTG. FRAME 37 2 3038093 SUBFRAME END CAP 38 2 080988 EXTENSION STAND - WHEN NEEDED 39 2 075039 STOP PAD 40 2 709862 OIL RESERVOIR MTG. BRACKETS 4 2 075053 REAR HOSE TRAY 42 2 075045 FRONT HOSE TRAY 43 4 0809395 PIN, LIFT CYLINDER 44 2 0750409 W/L WEAR PAD 45 2 0809286L ALUM. L-ARM STORAGE TUBE BRKT (OPT) 2 0809286R ALUM. L-ARM STORAGE TUBE BRKT (OPT) 2 0809287L STEEL L-ARM STORAGE TUBE BRKT (STD) 2 0809287R STEEL L-ARM STORAGE TUBE BRKT (STD) 46 2 0302493 SAFETY CHAIN 0940278 BEARING PAD KIT (0 SERIES) VI-
Section VI - PARTS TILT FRAME ASSEMBLY - OUTBOARD TILT CYLINDERS 43 43 VI-2
Section VI - PARTS TILT FRAME ASSEMBLY - OUTBOARD TILT CYLINDERS 0809293-OBT SUBFRAME WELDMENT 2 030970 BED EXTENSION CYLINDER 3 0809092 TAIL LIGHT HOUSING (RH) 4 0809093 TAIL LIGHT HOUSING (LH) 5 2 72092 TILT CYLINDER 6 2 0805022 L-ARM STORAGE TUBE BRACKET (OPTIONAL) 2 080942 L-ARM STORAGE TUBE BRACKET (OPTIONAL) 7 07276 TAIL LIGHT BEZEL (RH) 8 072760 TAIL LIGHT BEZEL (LH) 9 2 03498 LIGHT 6" OVAL RED LED 0 2 03500 LIGHT 6" OVAL REVERSE LED 4 03503 LIGHT 6" OVAL GROMMET 2 4 0352 LIGHT 2.5" REVERSE LED (MCL59RB) 3 4 0356 LIGHT 2.5" GROMMET 4 030833 LED LICENSE PLATE ILLUMINATOR 5 2 0809406 STEEL L-ARM STORAGE TUBE BRACKET (STD) 2 0809286 ALUM. L-ARM STORAGE TUBE BRACKET (OPT) 6 030820 TOW LIGHT SOCKET 7 0306385 BACK-UP ALARM 8 03528 BACK-UP ALARM GROMMET MODEL 40 9 0303385 JUNCTION BOX 20 0500425 CONTROL STA. DECAL, 5 SPOOL (LH) 2 0500426 CONTROL STA. DECAL, 5 SPOOL (RH) 22 0750562 PIN, W/L CYLINDER 23 84680 ROD END 24 0306052 CYLINDER PAD 25 08095L CONTROL BOX HOOD WELDMENT (LH) 26 08095R CONTROL BOX HOOD WELDMENT (RH) 27 080950 CONTROL BOX SUPP. CHANNEL WELDMENT 094025 ITEMS #25, 26, 27 COMPLETE 28 0720080 MUD FLAP MTG. BRACKET, STD. LONG (RH) 29 072008 MUD FLAP MTG. BRACKET, STD. LONG (LH) 30 2 0750340 BAR, MUD FLAP SUPPORTS (S.S.) 3 2 030600 CHAMPION MUDFLAP 24" x 24" 32 080450 HINGE WELDMENT 33 0704792 PIN, PIVOT (HINGE)) 34 0702434 PIN, BED EXTENSION CYLINDER 35 2 030642 SNAP RING -/4" EXTERNAL 36 2 0308093 SUBFRAME END CAPS 37 2 080988 EXTENSION STAND - WHEN NEEDED 38 A730L OUTBOARD SADDLE (LH) 39 A703R OUTBOARD SADDLE (RH) 40 4 A735 TILT CYLINDER PIN 4 2 0750409 W/L WEAR PAD 42 090920 CENTER MOUNT OIL TANK ASSEMBLY 0806594 CENTER MOUNT OIL TANK WELDMENT 43 2 0302493 SAFETY CHAIN 0940278 BEARING PAD KIT (0 SERIES) VI-3
Section VI - PARTS WHEEL LIFT & WHEEL RETAINER ASSEMBLY VI-4
Section VI - PARTS WHEEL LIFT & WHEEL RETAINER ASSEMBLY 080987 OUTER BOOM WELDMENT 2 080986 INNER BOOM WELDMENT 3 08094 WHEEL LIFT HINGE PIN 4 0750524 EXTEND CYLINDER MOUNTING PIN 3/4" x 8-3/4" 5 0750523 LOWER LIFT CYLINDER PIN, (W/L) 6 0750562 UPPER LIFT CYLINDER PIN (W/L) 7 4 0750505 BEARING PAD, NYLATRON 8 2 0400392 NUT, 3/8"-6 HEX NYLOK 9 2 040022 3/8-6 x " ALLEN HD SET SCREW Z 0 2 0400393 3/8-6 HEX JAM NUT Z 0808506 CROSSBAR WELDMENT, 3-/2" SQUARE 2 0403004 3/8-6 x 3/4" BUTTON HEAD CAP SCREW 3 0720463 WASHER, PIVOT PIN RETAINER 4 4 03003 GREASE FITTING, STRAIGHT 5 2 030832 O-RING " ID x -/4" OD x /8" 6 0720460 PIVOT PIN, W/L CROSSBAR 7 030829 BALL, CHROME " (GRADE 6) 8 072632 SPACER, CROSSBAR DETENT 9 03083 SPRING, DIE 20 030830 PIPE PLUG 2 0750525 EXTEND CYLINDER MTG PIN, 7/8" x 6-3/4" 22 0909498L OUTER XTUBE ASSEMBLY (LH) 23 0909498R OUTER XTUBE ASSEMBLY (RH) 24 2 080332 L-ARM 25 2 0308664 STRAP, RATCHET PIVOT ASSEMBLY 26 0750383 ENCAPSULATING CAGE TOP 27 0750506 SPACER PAD 28 85680 ROD END KEEPER PIN 29 040048 SCREW, 3/8"-6 x -/4" HEX HD CAP 30 040050 SCREW, 3/8"-6 x 2-/2" HEX HD CAP 3 2 04008 /2" x -/2" HEX HD BOLT 32 2 040049 /2" LOCK WASHER 33 2 0306424 CAMLOCK PIN VI-5
VI-6 Section VI - PARTS HYDRAULICS 20 9 8 35 6 5 4 3 2 24 23 22 2 9 8 7 6 5 4 3 33 2 29 24 27 36 0 3 32 34 34 7 6 32 6 32 40 32 37 38 26 22 35 7 3 23 28 39 32 5 30 24 4 33 26 26
HYDRAULICS 0805093 OIL RESERVOIR 2 030657 WINCH MOTOR, 4 TON 3 * PTO 4 030603 PUMP - 5 GPM 5 0308638 DOUBLE CHECK VALVE 6 2 0302867 BED TILT CYLINDER 7 030278 WHEEL LIFT EXTEND CYLINDER 8 030970 BED EXTEND CYLINDER 9 0308372 WHEEL LIFT CYLINDER 0 030279 5 SPOOL VALVE BODY 030682 HEAT SHRINK, BLACK 2" x 72" LG. - 7 6, 8 2 2 * WINCH HOSE 3 2 030403 HOSE ASSEMBLY 86" 4 2 030478 HOSE ASSEMBLY 60" 5 2 030524 HOSE ASSEMBLY 4" 6 2 030660 HOSE ASSEMBLY 2" 7 2 030878 HOSE ASSEMBLY 37" 8 030607 HOSE ASSEMBLY 65-/2" 9 030658 HOSE ASSEMBLY 28" 20 * HOSE ASSEMBLY 2 * HOSE ASSEMBLY 22 0704802 HOSE, RETURN 3/4" x 92" 23 0306080 HOSE, SUCTION " x 24 3 0308296 LOCK ON STEM 3/4" MALE NPT 25 0300056 HYDRAULIC FITTING " HOSE BARB 26 4 030004 HYDRAULIC FITTING 8MJ-8MB 27 0300065 HYDRAULIC FITTING2FPX-2MB 28 8 0300044 HYDRAULIC FITTING 6MJ-8MB 29 0300865 HYDRAULIC COUPLING 8MJ-8MJ 30 0302757 HYDRAULIC FITTING 8MJ-6MB 3 0300492 HYDRAULIC FITTING " HOSE BARB (6MB) 32 6 030643 HYDRAULIC FITTING 6MJ-6MB 90 DEG. 33 2 0302488 HYDRAULIC FITTING 8MJ-8FJX 90 DEG. 34 2 030470 HYDRAULIC FITTING 6MJ-8MB 90 DEG. 35 2 030522 HYDRAULIC FITTING 6MJ-6MB 36 0300206 HYDRAULIC FITTING 6MJ-6MBP BRANCH TEE 37 030694 HYDRAULIC FITTING (ORIFICE TEE) 38 2 030424 HYDRAULIC FITTING 6MJ-4MP 39 0300789 HYDRAULIC FITTING 8MJ-0MB 40 03085 OIL FILTER ASSEMBLY 4 0300692 STREET ELBOW, " * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-7
CONTROL & CROSSROD ASSEMBLY VI-8
CONTROL & CROSSROD ASSEMBLY 6 03699 CONTROL KNOB - BLUE SB/B-TILT, SP 2 2 03700 CONTROL KNOB - RED PRIMARY WINCH 3 0 030638 BRACKET, CONTROL HANDLE 4 2 03702 CONTROL KNOB - GRAY W/L EXT/UP-DOWN 5 030279 5-SPOOL CONTROL VALVE 6 0 0306006 SPRING, ANTI-RATTLE 7 4 030622 END CAP, CONTROL HANDLE ROD 8 2 04002 3/8-6 x 3/4" HHCS GR5 Z 9 3 040040 3/8-6 x 4" HHCS GR5 Z 0 5 0400243 3/8-6, J-NUT TINNERMAN 0 0400392 3/8-6 NYLON LOCK NUT Z 2 0 0400393 3/8-6 HEX JAM NUT Z 3 5 0400465 5/6" SAE FLAT WASHER Z 4 5 0400482 3/8" LOCK WASHER Z 5 0 0400532 5/6" x " CLEVIS PIN Z 6 0 0400543 /8" x 3/4" COTTER PIN Z 7 2 0705242 ROD, CONT. HANDLE 5 SPOOL 8 0720456 UHMW ANGLE 9 2 080935 CONTROL HANDLE (FWD. INNER) LONG 20 2 080938 CONTROL HANDLE (FWD. OUTER) LONG 2 2 080936 CONTROL HANDLE (REAR INNER) LONG 22 2 080937 CONTROL HANDLE (REAR OUTER) LONG 23 4 0806 CONTROL ROD WELDMENT 24 5 0800800 CONTROL ROD LINK 25 08062 CONTROL ROD WELDMENT (ANTI-TILT) 26 2 080934 CONTROL HANDLE WELDMENT (CTR) LONG VI-9
4-TON HYDRAULIC WINCH VI-20
4-TON HYDRAULIC WINCH 030026 LEVER 2 0300290 COUPLING 3 030038 DRUM 4 0300398 YOKE 5 0300399 SCREW 6 2 0300447 GASKET 7 0300448 KEY 8 0300449 SCREW 9 0300450 KEY 0 030045 SHAFT 0300452 CLUTCH HOUSING 2 5 0300453 BUSHING 3 0300454 SCREW 4 0300455 SPRING 5 0300456 BALL 6 0300458 SPACER 7 2 0300459 PLUG 8 0300460 HOUSING 9 030046 PLUG 20 0300462 REDUCER 2 0300463 DRAG BRAKE 22 0300464 SPRING 23 6 0300465 SCREW 24 0300466 CAP 25 2 0300467 BEARING 26 0300468 WORM 27 030047 SEAL 28 0300472 HUB 29 0300473 GEAR 30 6 0300474 WASHER 3 6 0300475 SCREW 32 0300476 GASKET 33 0600477 COVER 34 4 0300569 SCREW 35 0300694 CAP ADAPTER 36 0300695 SCREW 37 2 -- KEY 38 -- SHAFT 39 2 -- KEY 40 -- CLUTCH 4 0308608 TORSION SPRING * 0308698 4 TON WORM WINCH ASSEMBLY * When ordering specify winch serial number. VI-2
WINCH CLUTCH CONTROL 030397 GREASE FITTING, 90 2 030532 "T" HANDLE 3 030588 ADJUSTING YOKE 4 030605 SPRING COMPRESSION 5 04006 SCREW, 5/6"-8 x /2" SQ HD SET 6 2 040026 SCREW, 3/8"-6 x " HEX HD CAP 7 2 0400392 NUT, 3/8"-6 NYLOK 8 040040 NUT, /2"-3 JAM 9 4 0400492 WASHER, /2" FLAT 0 0400537 PIN, /2" x -/2" CLEVIS 0400546 PIN, /8" x -/4" COTTER 2 2 0400560 PIN, 5/32" x " ROLL 3 07098 MOUNTING ANGLE 4 07099 SPRING HOLDER 5 080570 CONTROL ROD 6 08055 BELL CRANK VI-22
CABLE TENSIONER ASSEMBLY (STANDARD 4-TON WINCH) 7 2 030729 TENSIONING SPRING 2 2 040026 SCREW, 3/8"-6 x " HEX HD CAP 3 2 040030 SCREW, 3/8"-6 x 3-/2" HEX HD CAP 4 2 0400480 WASHER, 3/8" FLAT 5 4 0400392 NUT, 3/8"-6 HEX NYLOK 6 2 0400554 ROLL PIN, 3/8" x " 7 0800908 TENSIONING PLATE 8 0800909 CABLE TENSIONER BRACKET 2400329 CABLE TENSIONER ASSEMBLY VI-23
CABLE ROLLER ASSEMBLY -- 0900892 CABLE ROLLER ASSEMBLY 2 2 040077 SCREW, /2"-3 x -/4" HEX HD 3 2 0400408 NUT, /2"-3 NYLOK 4 0805037 CABLE ROLLER GUIDE WELDMENT DOCK STABILIZER REF. PART NO. NUMBER DESCRIPTION 0805273 DOCK STABILIZER WELDMENT VI-24
WARN WINCH - MANUAL FREE SPOOL 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 20 2 22 23 2 2 3 2 2 0809644 0809639 0308936-0908AM 0308936-208AM 78732 7875 7873 7873 075267 075337 7W73827 7W73826 075268 080964 0809640 A9R28 A902095 MTG FRAME WELDMENT - FRONT MTG FRAME WLDMNT - ROLLER GUIDE REAR WINCH 9K, 8 IN. DRUM MANUAL SHIFT WINCH 2K, 8 IN. DRUM MANUAL SHIFT NYLON LOCK NUT 3/8-6 UNC ROD END BEARING HEX NUT 3/8-6 UNC HEX NUT /2-3 UNC FLAT WASHER /2 WINCH SPRING SPLIT PIN 3/6 x WINCH CLUTCH ROD WINCH CLUTCH ROD KNOB WINCH - MANUAL FREE SPOOL BRACKET BOLT, SHCS 3/8-6 UNC x TENSION PLATE PIVOT ROD TENSION SPRING TENSION SPRING TENSION PLATE BOLT, BHCS 3/8-6 UNC x 5/8 ROLLER GUIDE KEEPER PIN ROLLER GUIDE BUSHING.75 x 7.875 ROLLER GUIDE BUSHING.75 x 5.625 ROLLER GUIDE KEEPER PIN VI-25
WARN WINCH - AIR FREE SPOOL 2 3 4 5 6 7 8 9 0 2 3 2 0809644 0809639 0308936-0908AA 0308936-208AA - 075337 7W73827 7W73826 075268 0809640 080964 A9R28 A902095 - MTG FRAME WELDMENT - FRONT MTG FRAME WLDMNT - ROLLER GUIDE REAR WARN WINCH, 9K, 8 IN. DRUM, AIR SHIFT WARN WINCH - 2K, 8 IN. DRUM, AIR SHIFT BOLT, SHCS 3/8-6 UNC x WARN TENSION PLATE PIVOT ROD WARN TENSION SPRING WARN TENSION SPRING WARN TENSION PLATE ROLLER GUIDE BUSHING.75 x 7.875 ROLLER GUIDE KEEPER PIN ROLLER GUIDE BUSHING.75 x 5.625 ROLLER GUIDE KEEPER PIN BOLT, BHCS 3/8-6 UNC x 5/8 VI-26
BED LOCK ASSEMBLY 08098 BED LOCK WELDMENT 2 2 080982 BED LOCK HOLD-DOWN 3 2 080983 MOUNTING BRACKET 4 8 04008 BOLT, /2-3 x -/2 HHCS ZP GRADE 5 5 8 0400408 NYLON LOCK NUT, /2-3 ZP 6 8 0403040 FLAT WASHER, /2 ZP 7 4 0400260 BOLT, HHCS 5/8- x 2 ZP GRADE 5 8 8 040042 NUT, 5/8- NYLON LOCK ZP 9 8 0400505 FLAT WASHER 5/8 ZP 0 4 0403068 CARRIAGE BOLT 5/8- x -3/4 ZP GRADE 5 0905078 BED LOCK ASSEMBLY VI-27
PTO Beacon Flash Work Up Work Down Section VI - PARTS (cont d) OPTIONAL DASHBOARD PANEL Ignition (Red) Power UP Switch Panel (backside) Battery High Amp Circuit Breaker From Factory Harness Marker Left Turn Right Turn Back Up Auxilary Power Protector 0 position Junction Box Battery Left Turn Right Trun Back Up 40A 20A 20A 20A VI-28
HYDRAULIC CYLINDERS 030970 CYLINDER, BED EXTEND 2 -- 0308385 SEAL KIT, BED EXTEND 2 0302867 CYLINDER, BED TILT 2 -- 0308385 SEAL KIT, BED TILT VI-29
HYDRAULIC CYLINDERS 030278 CYLINDER, WHEEL LIFT EXTEND 2 -- 0308388 SEAL KIT, WHEEL LIFT EXTEND 0308372 CYLINDER, WHEEL LIFT UP/DOWN 2 -- 0308389 SEAL KIT, WHEEL LIFT UP/DOWN VI-30
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 03498 LIGHT 6" OVAL RED LED - STOP/TURN 2 03500 LIGHT 6" OVAL REVERSE LED 3 30503 LIGHT 6" GROMMET REF. PART NO. NUMBER DESCRIPTION 0352 LIGHT 2.5" RED REFLEX LED (MCL59RB) 2 0353 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 3 0356 LIGHT 2.5" GROMMET VI-3
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 0354 LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT 2 0355 LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT 3 3056 LIGHT 2.5" GROMMET REF. PART NO. NUMBER DESCRIPTION 03527 RECTANGULAR LED CONTROL STATION LIGHT VI-32
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 0359 RED 3/4 LED ICC LIGHT REF. PART NO. NUMBER DESCRIPTION 03520 RED 3/4 LED LIGHT VI-33
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 0352 AMBER 3/4 ROUND LED LIGHT REF. PART NO. NUMBER DESCRIPTION 03522 CLEAR/RED 3/4 ROUND LED LIGHT REF. PART NO. NUMBER DESCRIPTION 03523 CLEAR/AMBER 3/4 ROUND LED LIGHT VI-34
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 0308359 MARKER LIGHT RED REFLEX LED REF. PART NO. NUMBER DESCRIPTION 0308360 MARKER LIGHT AMBER REFLEX LED VI-35
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 0308969R MARKER LIGHT RED REFLEX LED REF. PART NO. NUMBER DESCRIPTION 0308969A MARKER LIGHT AMBER REFLEX LED VI-36
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 07402704ACL MILLENIUM MARKER LIGHT CLEAR/AMBER REF. PART NO. NUMBER DESCRIPTION 7402704RCL MELLIENUM MARKER LIGHT CLEAR/RED VI-37
Section VI - PARTS LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 030849 REFLECTOR - AMBER REF. PART NO. NUMBER DESCRIPTION 0308490 REFLECTOR - RED VI-38
OPTIONAL LIGHTING ACCESSORIES 2 240000 SPOT LIGHT W/GASKET 2 2 0300897 GROMMET, RUBBER 3 8 0400043 #0-24 x " MACHINE SCREW 4 2 0400392 NUT, 3/8"-6 HEX NYLOK 5 2 0709872 RUBBER CUSHION 6 2 080777 "T" BOLT ADAPTER VI-39
OPTIONAL EQUIPMENT INDEPENDENT TOWBAR ASSEMBLY * INDEPENDENT TOW BAR ASSEMBLY (COMP.) 3 03003 GREASE FITTING 2 2 03038 SNAP RING, 3/4" 3 5 030642 SNAP RING, -/4" 4 2 030723 GUARD, TOW BAR BUMPER 5 030798 CYLINDER, TOW BAR EXTEND 6 2 0302368 CYLINDER, TOW BAR 7 0400436 NUT 8 050024 DECAL, SAFETY CHAIN WARNING 9 070248 SHAFT, EXTEND CYLINDER 0 2 0702434 PIN, CYLINDER 0800777 TUBE, TOW BAR INNER 2 0800784 PIN, TOW BAR PIVOT 3 0800924 CROSSTUBE, TOW BAR 4 0805030 SHAFT, TOW BAR PIVOT, PIN WITH KEEPER 5 080550 TUBE, TOW BAR OUTER * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-40
OPTIONAL EQUIPMENT FIXED TOWBAR ASSEMBLY * FIXED TOW BAR ASSEMBLY (COMPLETE) 2 03000 SNAP RING, " 2 03003 GREASE FITTING 3 2 03038 SNAP RING, 3/4" 4 030642 SNAP RING, -/4" 5 2 030723 GUARD, TOW BAR BUMPER 6 030798 CYLINDER, TOW BAR EXTEND 7 0400436 NUT 8 050024 DECAL, SAFETY CHAIN WARNING 9 0700058 SHAFT, TOW BAR PIVOT 0 070248 SHAFT, EXTEND CYLINDER 0800777 TUBE, TOW BAR INNER 2 0800784 PIN, TOW BAR PIVOT 3 0800924 CROSSTUBE, TOW BAR 4 080403 TUBE, TOW BAR OUTER * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-4
OPTIONAL EQUIPMENT TOWBAR CYLINDER 030798 CYLINDER, TOWBAR (COMPLETE) 2 -- 0308386 SEAL KIT, TOWBAR CYLINDER VI-42
OPTIONAL EQUIPMENT TOWING SLING 2 030076 "J" HOOK ASSEMBLY 2 8 040005 SCREW, 5/6"-8 x -/4" SELF-TAPPING 3 8 040056 CARRIAGE BOLT, 3/8"-6 x -/4" 4 8 0400392 NUT, 3/8"-6 HEX NYLOK 5 2 07099 TOW SLING BELT 6 2 070920 GRIP PLATE 7 0800608 CHAIN KEEPER, LEFT 8 0800609 CHAIN KEEPER, RIGHT 9 2 0800873 BELT RETAINER VI-43
OPTIONAL OUTER CROSSTUBE & 3-WAY PIVOT TIRE RESTRAINT ASSEMBLY 2 3 3 0 9 4 8 7 6 5 8 7 9 2 5 6 3/4 VI-44
OPTIONAL OUTER CROSSTUBE & 3-WAY PIVOT TIRE RESTRAINT ASSEMBLY Section V I- PARTS (cont'd) AUTOGRIP COMPONENTS 0909499L OUTER XTUBE ASSY. LH(PIVOT) (COMPLETE) 2 0909499R OUTER XTUBE ASSY. RH(PIVOT) (COMPLETE) 3 0803648 RESTRAINT TIRE, LH (PIVOT) 4 0803649 RESTRAINT TIRE, RH (PIVOT) 5 2 0902382 NYLON POLY-COAT STRAP (PIVOT) 6 079079 END PL, LH (CSTG) PIVOT 7 079080 END PL, RH (CSTG) PIVOT 8 2 0904744 PIN ASSEMBLY 9 2 080287 PIN, PIVOT 0 2 0400483 3/8" INTERNAL TOOTH L/W Z 2 0400349 3/8-6 x 3/4" FLAT HD. CAP SCREW 2 2 0302640 PLUG, DRY-OUT HOLE 3 4 03003 GREASE FITTING STRAIGHT 4 2 072933 ALIGNMENT PIN 5 2 0302648 T HANDLE (ALUMINUM) ANGLE STYLE 6 2 030264 SPRING, PIVOT 7 2 0707505 PIN, PLUNGER 8 2 0400560 5/32 x " TENSION PIN Z 9 2 030956 TARP STRAP - 2 0805022C L-ARM STORAGE TUBE (BLACK) - NOT SHOWN - 2 080948C L-ARM STORAGE TUBE (GALV) - NOT SHOWN REF NO PART NO. REQ'D NUMBER DESCRIPTION 080987 OUTER BOOM WELDMENT 2 080986 INNER BOOM WELDMENT 3 08094 WHEEL LIFT HINGE PIN 4 2 6562 BEARING PAD, NYLATRON 5 0750523 LOWER LIFT CYLINDER PIN (W/L) 6 0750562 UPPER LIFT CYLINDER PIN (W/L) 7 2 63595 BEARING PAD, NYLATRON 8 2 0400392 NUT, 3/8"-6 HEX NYLOK 9 2 0400274 5/8-" x 2" HEX HD BOLT 0 2 040042 NUT, 5/8-" HEX NYLOCK 3 03003 GREASE FITTING, STRAIGHT 2 72940 EXTEND CYLINDER MTG. PIN, 0.980" x 6-/6" 3 2 63595H BEARING PAD, NYLATRON 4 85680 ROD END KEEPER PIN 5 040048 SCREW, 3/8"-6 x -/4" HEX HD CAP 6 040050 SCREW, 3/8"-6 x 2-/2" HEX HD CAP 7 4 82A9 3/8" x ROUND HEAD BOLT 8 4 072632 3/8" FLAT WASHER VI-45 VI-46
Section VI - PARTS (cont'd) AUTOGRIP II COMPONENTS VI-47
Section VI - PARTS (cont'd) AUTOGRIP II COMPONENTS REF NO PART NO. REQ'D NUMBER DESCRIPTION 644002 CROSSBAR WELDMENT 2 644352CL WHEEL RETAINER - LEFT 3 644352CR WHEEL RETAINER - RIGHT 4 2 644432 WHEEL RETAINER CYLINDER PIN 5 2 644452 ARM PIVOT PIN 6 697402L WHEEL SPACER - LEFT 7 697402R WHEEL SPACER - RIGHT 8 2 644292 HOSE GUARD 9 2 64327 SCREW-PLUG CROSSBAR DETENT 0 644402 CROSSBAR PIN 86250 SNAP RING 2.500 INCH INTERNAL 2 72052L WHEEL RETAINER CYLINDER - LEFT 3 72052R WHEEL RETAINER CYLINDER - RIGHT 4 2 72762 L-ARM CYLINDER END BLOCK 5 2 8429 T-PIN 5/8 x 3 6 4 87440 AUTOGRIP ARM CHAIN 4 827 5/6 x -/4 SHOULDER SHCS /4-20 UNC 4 8305 /4-20 UNC NYLON LOCK NUT 7 2 82A5 3/8 ALLEN BOLT 8 4 834 5/8 NYLON LOCK NUT 9 2 83520 3/4 NYLON LOCK NUT 20 4 6444 CHAIN CLEVIS 4 826 5/6 x SHOULDER SHCS /4-20 UNC 4 8305 /4-20 UNC NYLON LOCK NUT 2 2 820 5/6 FLAT WASHER 22 2 8600I SNAP-RING.000 INCH INTERNAL 23 2 65286 BASKET TIRE STRAP - AUTO 2 66287 BASKET TIRE STRAP - TRUCK VI-48
MANUAL SLIDEWINDER 3524 SLIDE TRACK - LONG 2 35225 CABLE GUIED 3 2 6925 6 x PULLEY 4 3530 SLIDE CARRIAGE 5 35325 CABLE GUIDE 6 35330 PULLEY PIN 7 35323 FRONT SLIDE PAD 8 7096 SERIES 9 WINCH - 6.5 INCH DRUM 726 SERIES 2 WINCH - 6.5 INCH DRUM 9 A90065 CABLE TENSIONER PLATE 0 2 35320 SLIDE PAD 35230 PULLEY PIN 2 2 A9085 CABLE TENSIONER SPRING 3 789065 AIR LINE TRANSFER BRACKET VI-49