KP35 series VARIABLE INNER DISTRIBUTION QUICK AND EASY TO OPEN ROBUST ALL-ROUNDER

KP35 series VARIABLE INNER DISTRIBUTION QUICK AND EASY TO OPEN ROBUST ALL-ROUNDER

Robust all-rounder with variable inner distribution 2

height mm widths 50 mm Pitch 35 mm Additional load up to 2 kg/m Travel length unsupported up to 2.4 m Travel acceleration up to 20 m/s 2 Travel speed up to 5 m/s All technical data and features depend on application and type. Let us know your requirements we are here to help! Fon: +49 (0) 2762 4003-0 or e-mail: technik@kabelschlepp.de 3

Overview 1 3 4 Configure your cable carrier: kabelschlepp.de 2 Features Technical support: technik@kabelschlepp.de Robust and extremely rigid stroke system Extensive unsupported length Low noise operation due to internal damping system Weight-optimized cable carrier geometry Interior without sharp edges, design gentle on the cables Variable inner distribution Vertical moveable dividers or with locking cams, can be attached at 2 mm increments (not B i ) Easy to open versions, left or right (not B i ) Quick and easy to open Optional strain relief can be completely integrated into the connecting element OnlineEngineer.de Cable Carrier Configurator 4 Reliable cable separation using fixable dividers Model 030 with outside opening and detachable crossbars on both sides Model 040 with inside opening and detachable crossbars on both sides Optimized utilization of the interior space; vertical and horizontal inner distribution possible

Overview 5 6 Example of inner distribution 1 Dividers and height separation for separating the cables 2 Designs with inward or outward opening crossbars 3 Quick and easy opening from any position 4 Integrated noise damper 5 Interior gentle on the cables without projecting edges 6 End connectors with optional strain relief heights widths 50 Key for abbreviations on page 18 Selection criteria for the If a greater inner height is required for a narrower inner width If a smaller bending radius is required for a greater inner height If inner distribution is desired If divider fixing is to be possible If very smooth operation of the cable carrier is required If no cover on the cable carrier is required If no gliding arrangement is required If no steel cable carrier is required (e.g. at extremely high temperatures) Assembly instructions on kabelschlepp.de/assembly Type h i B i t 50 35 6 Page 5

Stay Variants Overview kabelschlepp.de Pitch 35 mm Height mm Width 50 mm Bending radius 48 125 mm Configure your cable carrier: Stay variants Design 030 Frame with outside opening crossbars on both sides Weight-optimized plastic frame with particularly high torsional rigidity. Swivable on both sides in any position. Opening options outside: Hinged and detachable brackets. From page 8 Technical support: technik@kabelschlepp.de Design 040 From page 10 Frame with inside opening crossbars on both sides Weight-optimized plastic frame with particularly high torsional rigidity. Swivable on both sides in any position. Opening options inside: Hinged and detachable brackets. OnlineEngineer.de Cable Carrier Configurator 6 Technical data on p. 7

Installation Dimensions Unsupported Unsupported arrangement L B L S KR L f Fixed point LS 2 t Driver h G H H z Unsupported length L f L S L f A sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application. heights widths 50 U B Dynamics of unsupported arrangement t v max [m/s] a max [m/s 2 ] 5 20 35 Installation dimensions unsupported KR H H z L B U B 48 146 176 220 103 60 170 200 258 115 75 200 230 306 130 100 250 280 384 155 125 300 330 463 180 Key for abbreviations on page 18 Load diagram for unsupported length depending on additional load 2.0 KR 45, 60 Calculating the cable carrier length Cable carrier length L k L L k S + L B 2 Cable carrier length L k rounded to pitch t Assembly instructions on kabelschlepp.de/assembly Additional load qz in kg/m 1.0 0.8 0.6 L f in m 0.5 KR 75, 100, 125 1.0 1.5 Unsupported length L f L L f = S + t 2 Fixed point offset L v : For off-center fixed point connections please contact us. Order key on page L S in m 1.0 Intrinsic cable carrier weight q k = 0.2 kg/m with B i mm. For other inner widths the maximum additional load changes. 2.0 7

kabelschlepp.de.030 Overview Stay variant 030 with outside opening and detachable crossbars Weight-optimized plastic frame with particularly high torsional rigidity. Swivable on both sides in any position. Opening options outside: Hinged and detachable brackets. Configure your cable carrier: Stay arrangement on every chain link (VS) B i from 50 mm Technical support: technik@kabelschlepp.de OnlineEngineer.de Cable Carrier Configurator 8 Ø 25 mm max. B i B k Information on the inner distribution of the cable carrier can be found on page 12 f. 6 hi hg KR Calculating the cable carrier width Outer width B k B k = B i + 12 mm Outer width B k (B i ) B k = B i + 10 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.

.030 Dimensions Technical Data Pitch, inner height and chain link height Bend radii t h i /outer width and intrinsic cable carrier weight h G 35 40 KR 48 60 75 100 125 Innenhöhe heights widths 50 B i B k mm Key for abbreviations on page 18 Assembly instructions on kabelschlepp.de/assembly Order key on page q k [kg/m] 26 0.2 25 37 0.6 38 50 0.7 50 62 0.8 Order example. 030. 50. 100-700 Type Stay variant B i KR L K 9

kabelschlepp.de.040 Overview Stay variant 040 with inside opening and detachable crossbars Weight-optimized plastic frame with particularly high torsional rigidity. Swivable on both sides in any position. Opening options inside: Hinged and detachable brackets. Configure your cable carrier: Stay arrangement on every chain link (VS) B i from 25 50 mm Technical support: technik@kabelschlepp.de Ø 25 mm max. hi hg KR Calculating the cable carrier width Outer width B k B k = B i + 12 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. OnlineEngineer.de Cable Carrier Configurator 10 B i 6 B k Information on the inner distribution of the cable carrier can be found on page 12 f.

.040 Dimensions Technical Data Pitch, inner height and chain link height Bend radii t h i /outer width and intrinsic cable carrier weight h G 35 40 KR 48 60 75 100 125 Innenhöhe heights widths 25 50 B i B k q k [kg/m] mm Key for abbreviations on page 18 Assembly instructions on kabelschlepp.de/assembly Order key on page 25 37 0.6 38 50 0.7 50 62 0.8 Order example. 030. 50. 100-700 Type Stay variant B i KR L K 11

kabelschlepp.de Distribution TS0 Divider systems As standard, the divider system is assembled at each 2 nd chain link. As standard, dividers and the complete divider system (dividers with height separations) can be moved in the cross section (version A). Movable divider Version A (Standard) The dividers are easily attached to the stay for applications with transverse acceleration and for laterally recumbent applications by simply turning them. The locking cams click into place in the locking grids in the crossbars (version B). Fixable divider (2 mm grid) Version B Configure your cable carrier: Technical support: technik@kabelschlepp.de Divider system TS0 without height separation S T W f 2 6 * Only B i 25 Version A a TL /a TR min a x min a c min 3 6 4 Version B a TL /a TR min a x min a c min a x grid 4.5* / 5 6 4 2 KR OnlineEngineer.de Cable Carrier Configurator 12 a TL a x a c W f S T a TR B i Chamber width a c a c = a x S T Information on the connection dimensions for the cable carrier can be found on page 14 f.

Distribution TS1 Divider system TS1 with continuous height separation S T W f S H 2 6 2.6 * Only B i 25 VD0 VD1 VD2 VD3 VD23 Version A a TL /a TR min a TL /a TR max a x min 3 * / 21 6 VD123 Version B a TL /a TR min a TL /a TR max a x min a x grid 14.5* / 21 4.5* / 5 6 2 heights widths 50 a TL 14.7 14.7 a x 6.7 6.7 6.7 22.7 a c 22.7 6.7 6.7 6.7 B i W f Standard height separation with aluminum profile 7.8 2.6 mm. The dividers can be moved in the cross section. 13.4 S T TRAXLINE cables in motion Hi-flex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de 5.4 5.4 S H a TR KR 2 1 3 Position of the partition(s) in the divider Chamber width a c a c = a x S T Key for abbreviations on page 18 Assembly instructions on kabelschlepp.de/assembly More product information online Assembly instructions etc.: Receive additional info via your smartphone or check online at kabelschlepp.de/support Configure your custom cable carrier: Order key on page Information on the connection dimensions for the cable carrier can be found on page 14 f. 13

kabelschlepp.de End Connectors One part end connectors plastic (suitable for B i ) The plastic end connectors can be connected from above or below. The connection type can be changed by reconnecting the end connector. Fixed point 4 Driver Configure your cable carrier: Bk = 26 Bi 35 8 s Assembly options Technical support: technik@kabelschlepp.de 4 l 1 = 40 L k L k l 1 = 40 4.2 6.5 35 8 Bi Bk = 26 Connection variants OnlineEngineer.de Cable Carrier Configurator FI Fixed point MA MI Driver Connection point F fixed point M driver Connection type A threaded joint outside (standard) I threaded joint inside 14 FA

End Connectors One part end connectors plastic (suitable for B i 25 50) The plastic end connectors can be connected from above or below. The connection type can be changed by reconnecting the end connector. heights Fixed point 4.5 Driver widths 4.5 l 1 = 75 L k L k 59 50 n z 5.2 Bk = Bi + 12 9 5 11 11 4 Bi 37 Bk = Bi + 12 Key for abbreviations on page 18 s Assembly options B i B k n z 25 37 3 38 50 4 50 62 6 The end connectors are also available as an option without strain relief comb. Please state when ordering. Assembly instructions on kabelschlepp.de/assembly Connection variants FI MA MI Driver Connection point F fixed point M driver Connection type A threaded joint outside (standard) I threaded joint inside Order key on page Fixed point FH FA 15

Order Key Order Cable carrier kabelschlepp.de Type Stay variant 030 040 B i 25 38 50 KR 48 60 75 100 125 L K. 040. 38. 75-700 Type Stay variant B i KR L K Configure your cable carrier: International order specification INTOK: Information about the International Order Key can be found in the chapter International Order Key from page 1. Divider system Divider system Version n T TS0 TS1 A B min. 2 Height separation (not for TS0) VD0 VD1 TS0. B. 3 - VD0 Technical support: technik@kabelschlepp.de OnlineEngineer.de Cable Carrier Configurator - VD23 Divider system Version n T Height separation Please state the designation of the divider system (TS0, TS1), version and number of dividers per cross section [n T ]. Connection variant End connector End connector End connector End connector.. Connection point F M F M Connection type A I A A Please state the desired connection variant as well as the desired strain relief type for the fixed point and for the driver.

Accessories Accessories TRAXLINE cables in motion Hi-flex electric cables which were especially developed, optimized and tested for use in cable carriers. heights LineFix clamps LineFix clamps are fixed to the C-rail. The serve as a separate strain relief or separate attachment of the cables outside the cable carrier. widths 50 Support trays An even surface is required for safe unrolling of the cable carrier. This is ensured by a support tray. Key for abbreviations on page 18 TOTALTRAX complete systems Benefit from the advantages of a TOTALTRAX complete system. Complete delivery from a single source with a guarantee certificate on request! Learn more at kabelschlepp.de/totaltrax Assembly instructions on kabelschlepp.de/assembly More product information online Assembly instructions etc.: Receive additional info via your smartphone or check online at kabelschlepp.de/support Configure your custom cable carrier: Order key on page 17

kabelschlepp.de Configure your cable carrier: Technical support: technik@kabelschlepp.de General abbreviations General abbreviations a c = nominal width inner chamber a max = max. travel acceleration a TL a TR a x b 1 b A B EF B i B k B KA B p B St c d D d R H H' h G h G h i H i h KA HS H z KR l 1 = distance lateral tabs inside to center of first divider = distance lateral tabs inside to center of last divider = divider center to center distance = inner width of guide channel = distance between connection boreholes = overall width of cable carrier incl. attachments = inner width = outer width = outer width of guide channel = width of hole stay inserts = stay width = distance between hole stay bores = diameter = bore diameter = pipe diameter = connection height = reduced connection height = chain link height = chain link height incl. glide shoe = inner height = inner height of frame stay assembly = outer height of guide channel = half-stayed = installation height = bending radius = connection length l 2-5 = connection dimensions l A = length of end connector L B = length of carrier in bend L D = length of permitted sag L f = unsupported length L ES = length of energy conduit L k = cable carrier length without connection L S = travel length L V = fixed point offset n p = number of hole stay inserts n RKR = number of RKR links n T = number of dividers n Z = number of comb teeth for strain relief q k = intrinsic cable carrier weight q z = additional load RKR = reverse bending radius s = sheet metal thickness S H = thickness of height separation S T = thickness of divider t = pitch U B = loop overhang VD = position of continuous height separations in divider VR = position of partial height separations in divider v max = max. travel speed VS = fully-stayed W f = base width of divider z = pretension OnlineEngineer.de Cable Carrier Configurator 18 Definitions Driver view = view into the driver connection

Pictographs Pictographs heights stay arrangement on every chain link quiet running/low noise cannot be opened sold by the meter inner width inner width (Bi) in x mm increments clean opens outward ESD material pitch opens inward bending radius opens inward/outward long travel length heat-resistant cold-resistant travel length gliding sliding dividers resistant to hot chips high additional load fixable dividers flame-resistant V0 (UL94) fixable dividers in x mm grid flame-resistant V2 (UL94) height separation possible order code height separation in 1 mm increments important information high travel acceleration X mm high travel velocity 1 mm guide channel required 50 suitable for explosive atmospheres covered cable carrier travel length unsupported widths Key for abbreviations on page 18 stay arrangement on every 2nd chain link Assembly instructions on kabelschlepp.de/assembly X mm clean room compatible inner height strain relief 19