Pipe utting and evelling lamshells
ecause ensuring a leak-free solution is critical. It has to be Hydratight. For more than 100 years, Hydratight has provided world-class bolted joint solutions, assessing and managing joints to ensure leak-free start-ups. Today, we continue to set international standards in joint integrity but we re so much more than just a bolting and on-site machining company. ecause even the tiniest leak can be costly and time consuming to repair, we manage every joint on a project for leak-free start-ups and production, which in turn removes the threat of environmental impact caused by unsafe joints. Safety continues to be the most important aspect of our business. We are a global organisation making a real difference to the industries and communities we work in, committed to improving safety, operational efficiency and uptime. ecause you require the support of an innovative partner committed to your success, we not only offer unrivalled service on a global scale, including customer training and software development; but also design and manufacture quality tools and equipment for bolted joint solutions to the highest standards. Our certified teams are dedicated to working closely with you, assessing and managing every joint on your project to prevent leaks from ever occurring, year in, year out. ecause you value safety and reliability, we work to ISO 9001, ISO 14001 and OHSS 18001 standards in everything we produce, from manufacturing torque and tension bolting equipment to mechanical connectors, from in-situ service to creating custom solutions in line with client specifications. It means that whenever you need a complete joint integrity solution, whichever industry sector you re in, you can rely on us to get it 100% right first time, every time. This is why it has to be Hydratight. Engineering Driven Safety Focused Solutions 2 hydratight.com
Machining Solutions Hydratight s portable machining solutions are ideally suited for applications within new construction, decommissioning, component replacement and refurbishment industries. Our patented tools are available through sales, rental or with on-site technical support; as well as custom fabrication. The machines are engineered to cut and bevel pipe, machine shafts, bore, grind, end-prep and more. Split Frame lamshells The Hydratight series of clamshells are highly portable split frame lathes ideally suited for machining applications within new construction, decommissioning, component replacement, fabrication and refurbishment industries. The machines are engineered to cut, bevel, counter bore, single point and flange face on pipe and tubing ranging from: 21.34 mm (0.84") to 4495.8 mm (177") on all types of materials and wall thicknesses. With six distinct series of machines, an array of accessories and many drive options, there is an ideal configuration to meet most any on-site machining application. Each machine within the Hydratight series of clamshells is engineered to operate safely and accurately even in the most demanding environments and critical applications. The rugged fixed base, steel pinion gear and high bearing count within each machine result in a rugged combination ready to perform when called upon. N lamshell Series 48.3 mm (1.90") to 914.4 mm (36") OD The N series (Narrow ody) clamshells are designed with a lower profile for reduced weight and increased functionality in confined work spaces. MS lamshell Series 104.8 mm (4.125") to 1225.6 mm (48.25") OD MS series (Mid-Size) clamshells weigh less than the HD machines but provide greater rigidity than the N machines. HD lamshell Series 508 mm (20") to 2184.4 mm (86") OD The robust design of the HD series (Heavy Duty) clamshells make them ideal for large diameter heavy wall pipe machining applications. MM lamshell Series MM180 lamshell 3657.6 mm (144") to 4495.8 mm (177") OD MM120 lamshell 2181.9 mm (85.9") to 3086.1 mm (121.5") OD The MM series clamshells are ideally suited for cutting, bevelling, facing and counter boring large diameter pipes, vessels and flanges N Subsea lamshell Series 114.3 mm (4.5") to 914.4 mm (36") OD The Hydratight range of subsea clamshells offer the same reliable topside performance upgraded for demanding underwater applications. M2 lamshell 21.34 mm (0.84") up to 60.33 mm (2.375") OD The perfect choice for small diameter severing and bevelling of pipe and tubing. hydratight.com 3
N lamshell Series Hydratight s N (Narrow ody) portable clamshells are ideal when space is at a premium. Each of the machines within the N series have a height of 76.2 mm (3") and a width of 57.2 mm (2.25"). The resulting narrow body low profile design makes the N series the perfect choice in tight spaces or if obstructions are present. Features 15 models cover a range from 48.3 mm (1.90") to 917.4 mm (36") OD Pneumatic, hydraulic and electric drive options provide increased versatility Fully adjustable heavy duty bearing design provides greater serviceability Stepped and keyed gear clamps equipped with a through bolt provide a positive fit at each assembly joint Several different drive options are available to best position the motor for a specific machining application N series clamshells accept a wide range of accessories to increase performance and expand capabilities Locator extensions are compatible with the MS series clamshells D utline I.D. Mounting Min. / Max. = 3" (76.2 mm) = 2.25" (57.2 mm) D = 4.5" (114.3 mm) Model Mounting Min Max Machine ID Machine Weight N4 2.0 4.5" (50.8 114.0 mm) 4.8" (120.7 mm) 9.3" (235.0 mm) 25.0 lbs (11.4 kg) N6 2.4 6.6" (60.3 168.3 mm) 6.9" (174.6 mm) 11.4" (288.9 mm) 37.0 lbs (16.8 kg) N8 3.5 8.6" (88.9 219.1 mm) 8.9" (225.4 mm) 13.4" (339.7 mm) 43.0 lbs (19.5 kg) N10 4.5 10.8" (114.3 273.1 mm) 11.3" (285.8 mm) 15.8" (400.1 mm) 50.0 lbs (22.7 kg) N12 6.6 12.8" (168.3 323.9 mm) 13.3" (336.6 mm) 17.8" (450.9 mm) 56.0 lbs (25.4 kg) N14 8.6 14.0" (219.1 355.6 mm) 14.5" (368.3 mm) 19.0" (482.6 mm) 63.0 lbs (28.6 kg) N16 10.6 16.0" (219.1 406.4 mm) 16.5" (419.1 mm) 21.0" (533.4 mm) 70.0 lbs (31.8 kg) N18 12.8 18.0" (323.9 457.2 mm) 18.5" (469.9 mm) 23.0" (584.2 mm) 75.0 lbs (34.1 kg) N20 14.0 20.0" (355.6 508.0 mm) 20.5" (520.7 mm) 25.0" (635.0 mm) 83.0 lbs (37.7 kg) N24 18.0 24.0" (457.2 609.6 mm) 24.5" (622.3 mm) 29.0" (736.6 mm) 98.0 lbs (44.5 kg) N26 20.0 26.0" (508.0 660.4 mm) 26.5" (673.1 mm) 31.0" (787.4 mm) 104.0 lbs (47.2 kg) N28 22.0 28.0" (558.8 711.2 mm) 28.5" (723.9 mm) 33.0" (838.2 mm) 112.0 lbs (50.8 kg) N30 24.0 30.0" (609.6 762.0 mm) 30.5" (774.7 mm) 35.0" (889.0 mm) 118.0 lbs (53.6 kg) N32 26.0 32.0" (660.4 812.8 mm) 32.5" (825.5 mm) 37.0" (939.8 mm) 124.0 lbs (56.3 kg) N36 30.0 36.0" (762.0 914.4 mm) 36.5" (927.1 mm) 41.0" (1,041.4 mm) 135.0 lbs (61.3 kg) 4 hydratight.com
MS lamshell Series The MS Series or mid-size portable clamshells weigh less than the HD machines but provide greater rigidity than the N machines. The series is comprised of 12 standard models covering a range of 104.8 mm (4.125") to 1225.6 mm (48.25") OD. The machines within the MS series use a patented fully adjustable heavy duty bearing design which provides greater serviceability and increased life. Features 12 models cover a range of 104.8 mm (4.125") to 1225.6 mm (48.25") OD Pneumatic and hydraulic drive options provide increased versatility Fully adjustable heavy duty bearing design provides greater serviceability Stepped and keyed gear clamps equipped with a through bolt provide a positive fit at each assembly joint Several different drive options are available to best position the motor for a specific machining application MS series clamshells accept a wide range of accessories to increase performance and expand capabilities Locator extensions are compatible with the N series clamshells D utline I.D. Mounting Min. / Max. = 3.83" (97.28mm) = 3.03" (76.96mm) D = 5.33" (135.38mm) Model Mounting Min Max Machine ID Machine Weight MS12 4.1 13.0" (104.8 330.2mm) 13.3" (336.6mm) 19.3" (490.5mm) 98.0 lbs (44.5 kg) MS16 7.4 16.3" (187.3 412.8mm) 16.5" (419.1mm) 22.6" (573.1mm) 119.0 lbs (54.0 kg) MS18 9.4 18.3" (238.1 463.6mm) 18.5" (469.9mm) 24.6" (623.9mm) 130.0 lbs (59.0 kg) MS20 11.4 20.3" (288.9 514.4mm) 20.5" (520.7mm) 26.6" (674.7mm) 141.0 lbs (64.0 kg) MS24 15.4 24.3" (390.5 616.0mm) 24.5" (622.3mm) 30.6" (776.3mm) 163.0 lbs (74.0 kg) MS28 19.4 28.3" (492.1 717.6mm) 28.5" (723.9mm) 34.6" (877.9mm) 185.0 lbs (85.0 kg) MS30 21.4 30.3" (542.9 768.4mm) 30.5" (774.7mm) 36.6" (928.7mm) 196.0 lbs (89.0 kg) MS32 23.4 32.3" (593.7 819.2mm) 32.5" (825.5mm) 38.6" (979.5mm) 209.0 lbs (94.9 kg) MS36 27.4 36.3" (695.3 920.8mm) 36.5" (927.1mm) 42.6" (1081.1mm) 231.0 lbs (104.9 kg) MS36.5 27.9 36.8" (708.0 933.5mm) 37.0" (939.8mm) 43.1" (1093.8mm) 233.0 lbs (105.8 kg) MS42 33.4 42.3" (847.7 1073.2mm) 42.5" (1079.5mm) 48.6" (1233.5mm) 264.0 lbs (119.9 kg) MS48 39.4 48.3" (1000.1 1225.6mm) 48.5" (1231.9mm) 54.6" (1385.9mm) 296.0 lbs (134.4 kg) hydratight.com 5
HD lamshell Series These portable split frame machines are capable of pipe cutting, bevelling, facing, ID boring and OD turning on a wide range of wall thicknesses. The robust design of the HD series (Heavy Duty) clamshells make them ideal for large diameter heavy wall pipe machining applications in new construction, decommissioning, component replacement and fabrication projects. Features 16 standard models cover a range of 508 mm (20") to 2184.4 mm (86") pipe Pneumatic and hydraulic drive options provide increased versatility Fully adjustable heavy duty bearing design provides greater serviceability and increased life Stepped and keyed gear clamps equipped with a through bolt provide a positive fit at each assembly joint Several different drive options are available to best position the motor for a specific machining application HD series clamshells accept a wide range of accessories to increase performance and expand capabilities D I.D. utline Mounting Min. / Max. = 6.25" (158.8 mm) = 4.689" (119.1 mm) D = 8.5" (215.9 mm) Model Mounting Min Max Machine ID Machine Weight HD32 20.0 32.0" (508.0 812.8 mm) 33.0" (838.2 mm) 42.4" (1076.3 mm) 469.0 lbs (212.9 kg) HD36 24.0 36.0" (609.6 914.4 mm) 37.0" (939.8 mm) 46.4" (1177.9 mm) 509.0 lbs (231.1 kg) HD39 27.0 39.0" (609.6 914.4 mm) 40.0" (1016.0 mm) 49.4" (1254.1 mm) 538.0 lbs (244.3 kg) HD43 31.0 43.0" (787.4 1092.2 mm) 44.0" (1117.6 mm) 53.4" (1355.7 mm) 595.0 lbs (270.1 kg) HD45 33.0 45.0" (838.2 1143.0 mm) 46.0" (1168.4 mm) 55.4" (1406.5 mm) 614.0 lbs (278.8 kg) HD48 36.0 48.0" (914.4 1219.2 mm) 49.0" (1244.6 mm) 58.4" (1482.7 mm) 643.0 lbs (291.9 kg) HD50 38.0 50.0" (965.2 1270.0 mm) 51.0" (1295.4 mm) 60.4" (1533.5 mm) 663.0 lbs (301.0 kg) HD53 41.0 53.0" (1041.4 1346.2 mm) 54.0" (1371.6 mm) 63.4" (1609.7 mm) 692.0 lbs (314.2 kg) HD54 42.0 54.0" (1041.4 1346.2 mm) 55.0" (1397.0 mm) 64.4" (1635.1 mm) 702.0 lbs (318.8 kg) HD55 43.0 55.0" (1092.2 1397.0 mm) 56.0" (1422.4 mm) 65.4" (1660.5 mm) 716.0 lbs (325.1 kg) HD57 45.0 57.0" (1092.2 1397.0 mm) 58.0" (1473.2 mm) 67.4" (1711.3 mm) 735.0 lbs (333.7 kg) HD60 48.0 60.0" (1219.2 1524.0 mm) 61.0" (1549.4 mm) 70.6" (1793.9 mm) 831.0 lbs (377.3 kg) HD66 54.0 66.0" (1371.6 1676.4 mm) 67.0" (1701.8 mm) 76.6" (1946.3 mm) 891.0 lbs (404.5 kg) HD72 60.0 72.0" (1524.0 1828.8 mm) 73.0" (1854.2 mm) 82.6" (2098.7 mm) 952.0 lbs (432.2 kg) HD80 68.0 80.0" (1727.2 2032.0 mm) 81.0" (2057.4 mm) 90.6" (2301.9 mm) 1063.0 lbs (482.6 kg) HD86 74.0 86.0" (1879.6 2184.4 mm) 87.0" (2209.8 mm) 96.6" (2454.3 mm) 1115.0 lbs (506.2 kg) 6 hydratight.com
MM Series lamshell The MM series clamshell lathes are designed for very large diameter applications. Using our patented, fully adjustable, heavy duty bearing design, these portable pipe-cutting machines are capable of cutting, bevelling, facing, boring and OD turning on all types of wall thicknesses. The MM style clamshells are the largest within the Hydratight portable clamshell offering. The series utilises a patented, fully adjustable bearing design for increased accuracy and performance, and is comprised of four parts making it ideally suited for deployment and installation. The stacked steel base design of the MM clamshells help maintain rigidity even under the most demanding applications, and its superior strength is unmatched for all on-site machining applications in new construction, decommissioning, component replacement and fabrication projects. D = Overall width = Housing width = Max work piece OD D = lamshell OD Model MM120 MM180 Unit of Measure Mounting Max D Machine Weight Std in. 121.5 13.6 10.6 122.0 137.3 6300 lbs Metric mm 3086.1 345.4 269.2 3098.8 3487.4 2857 kg Std in. 177 18.6 15.1 177.0 195.5 10000 lbs Metric mm 4495.8 472.4 383.5 4495.8 4965.7 4535.9 kg hydratight.com 7
N Subsea lamshell Series Hydratight s range of subsea clamshells offer the same reliable topside performance upgraded for demanding underwater applications. The series is comprised of 5 standard models covering a range of 114.3 mm (4.5") up to 914.4 mm (36") OD, and are dimensioned off the N low profile design, making them ideal for operation within tight spaces. Features ome standard with steel shipping/storage crates luminium components are hard coat black anodised Steel components are coated with electroless nickel producing superior corrosion protection For ease of installation each machine is fitted with a hinge set at one of the split points Maintain the same dimensional measurements of the N series making them ideal for tight spaces D utline I.D. Mounting Min. / Max. = 3" (76.2 mm) = 2.25" (57.2 mm) D = 4.5" (114.3 mm) Model Mounting Min Max Machine ID Machine Weight N10SS 4.5 10.8" (114.3 273.1 mm) 11.3" (285.8 mm) 15.8" (400.1 mm) 50.0 lbs (22.7 kg) N16SS 10.6 16.0" (219.1 406.4 mm) 16.5" (419.1 mm) 21.0" (533.4 mm) 70.0 lbs (31.8 kg) N24SS 18.0 24.0" (457.2 609.6 mm) 24.5" (622.3 mm) 29.0" (736.6 mm) 98.0 lbs (44.5 kg) N30SS 24.0 30.0" (609.6 762.0 mm) 30.5" (774.7 mm) 35.0" (889.0 mm) 118.0 lbs (53.6 kg) N36SS 30.0 36.0" (762.0 914.4 mm) 36.5" (927.1 mm) 41.0" (1041.4 mm) 135.0 lbs (61.3 kg) 8 hydratight.com
M2 lamshell Hydratight s portable M2 clamshell is the perfect choice for small diameter severing and bevelling of pipe and tubing. Features Four locators securely mount the machine to the material Equipped with a right angle adjustable motor mount for increased versatility in tight spaces Optional axial cutter head available for removal of socket weld joints Specially designed tool block slides for optimal radial clearance High bearing count in a compact frame to maintain tolerance and increase the life of the machine I.D. Mounting Min. / Max. utline D = 6.4" (162.6 mm) = 3.3" (82.8 mm) = 1.9" (48.3 mm) D = 4.3" (109.2 mm) Model Mounting Min Max Machine ID Machine Weight M2 0.8 2.4" (20.3 61.0 mm) 2.6" (66.0 mm) 45.2 lbs (20.5 kg) hydratight.com 9
External asing utter The Hydratight series of external casing cutters utilise the N clamshell narrow body platform equipped with a low profile motor and mount configuration. This combination makes the Hydratight external casing cutters ideal for flush mount applications. Features Models cover a range from 104.8 mm (4.125") to 825.5 mm (32.5") OD i-directional drive and low profile pneumatic motor allow for flush mounting Drive motor can be adjusted if obstructions are present Utilises the proven N series split frame clamshell platform ccepts a wide range of standard clamshell accessories djust E Mounting Min. / Max. utline D = 3" (76.2 mm) = 2.25" (57.2 mm) D = 4.5" (114.3 mm) E = 4.75" (120.7 mm) Machining apacity lamshell Machine ID Extension Mounting Range Machine Weight Part Number Drive Size inches mm inches mm Size inches mm lbs kg F01850060X-SK ir None 6.13 6.88 155.58 174.63 70.4 31.9 N6 6.88 174.63 11.60 294.64 1/2" 5.13 5.88 130.18 149.23 F0185H0060X-SK Hydraulic 1" 4.13 4.88 104.78 123.83 84.8 38.5 F01850080X-SK ir None 8.00 8.75 203.20 222.25 74.2 33.7 N8 8.75 222.25 13.60 345.44 1/2" 7.00 7.75 177.80 196.85 F0185H0080X-SK Hydraulic 3/4" 6.50 7.25 165.10 184.15 88.6 40.2 F01850100X-SK ir None 10.50 11.25 266.70 285.75 77.0 34.9 N10 11.25 287.75 16.00 406.40 F0185H0100X-SK Hydraulic 3/4" 9.75 10.50 247.65 266.70 92.0 41.7 None 13.75 14.50 349.25 368.30 F01850140X-SK ir 104.0 47.2 1/2" 12.75 13.50 323.85 342.90 N14 14.50 368.30 19.20 487.68 1-1/4" 11.25 12.00 285.75 304.80 F0185H0140X-SK Hydraulic 118.0 53.5 1-3/4" 10.25 11.00 260.35 279.40 F01850200X-SK ir None 19.75 20.50 501.65 520.70 116.0 52.6 N20 20.50 520.70 25.20 640.08 3/4" 18.25 19.00 463.55 482.60 F0185H0200X-SK Hydraulic 2" 15.75 16.50 400.05 419.10 131.0 59.4 F01850260X-SK ir None 25.75 26.50 654.05 673.10 133.0 60.3 N26 26.50 673.10 31.20 792.48 F0185H0260X-SK Hydraulic 1" 23.75 24.50 603.25 622.30 147.0 66.7 F01850320X-SK ir None 31.75 32.50 806.45 825.50 153.0 69.4 N32 32.50 825.50 37.20 944.88 F0185H0320X-SK Hydraulic 1" 29.75 30.50 755.65 774.70 167.0 75.7 10 hydratight.com
Internal-External asing utter Hydratight has recently expanded its line of portable casing cutters, to include an internal-external casing cutter option. This new technology utilises the industry leading N series clamshell. Users can attach our internal casing cutter assembly to our N clamshell and internally sever and bevel for a variety of applications. Hydratight provides certified and experienced technicians to perform the job safely and provides operators a full turnkey testing package, delivering a first-class maintenance solution for facility assets. Features Internal mounting system activated with screw pump technology Interchangeable locators to accommodate multiple size casings bility to sever and bevel existing casing Variety of high speed tooling solutions available Digital counter allows for remote monitoring of tool bit positioning Reversible drive motors Internal cutter depth up to 1270 mm (50") from wellhead flange Removable drive plate to accommodate easy set up Wellhead flange mounting assemblies are not part of the standard kit, but can be customised and provided; contact us for additional details and pricing internal casing cutter assembly drive plate assembly external casing cutter digital counter wellhead adaptor (custom designed per customer specifications) wellhead wellhead adaptor height cut depth Specifications OD asing Size Mounting System Tool Holders ounter Tooling Feed Rate Power Weight 9.625 13.375 PI casings Three-leg with single-leg hydraulic 8.54" (217 mm) to 13.5" (343 mm) mechanical star wheel feed Digital with proximity sensor High speed steel severs and bevels 0.004" (0.10 mm) per revolution Pneumatic or Hydraulic 69 lbs. (31.3 kg) Internal assembly casing = 1.20" (30 mm) = 66.35" (1685.3 mm) = 1.47" 49.57" (37.3 mm 1259 mm) Machining apacity Extension Size Mounting Range lamshell Part Number Drive Size inches inches mm F01900100X-SK ir None 10.50 11.25 266.70 285.75 N10 F0190H0100X-SK Hydraulic 3/4" 9.0 9.75 228.60 247.65 None 13.75 14.50 349.25 368.30 F01900140X-SK ir 1/2" 12.75 13.50 323.85 342.90 N14 1-1/4" 11.25 12.00 285.75 304.80 F0190H0140X-SK Hydraulic 1-3/4" 10.25 11.00 260.35 279.40 F01900200X-SK ir None 19.75 20.50 501.65 520.70 N20 3/4" 18.25 19.00 463.55 482.60 F0190H0200X-SK Hydraulic 2" 15.75 16.50 400.05 419.10 F01900260X-SK ir None 25.75 26.50 654.05 673.10 N26 F0190H0260X-SK Hydraulic 1" 23.75 24.50 603.25 622.30 hydratight.com 11
Profile Slide ttachment The profile slide attachment can be mounted on all N, MS and HD clamshells from 203.2 mm (8") to 1270 mm (50") and are available in two models. It is especially useful on heavy wall weld preps. Features PSS for 203.2 mm 609.6 mm (8" 24") clamshell diameters and uses two pairs of standard length shafts PSL for 660.4 mm 1270.0 mm (26" 50") clamshell diameters and uses one pair of fixed length shafts and two pairs of adjustable length shafts Profile can cut up to 127.0 mm (5") wall with standard templates ssembly will produce safe hands free weld preps olts directly to Hydratight clamshells using quick slide bolt hole configuration or standard hole configuration Slide can be fixed in a stationary position for counterboring The optional cable fed counterbore automates the process during operation and thus improves safety Optional weld prep templates are also available am feed with spring return F D J xial Travel E Fixed ase G H Radial Travel F I Radial djust H Radial Travel D = 11.3" 13.3" (287.0 337.8 mm) E = 7.08" (179.8 mm) F = 2.42" (61.5 mm) G = 2.57" (65.3 mm) H = 7.06" (179.3 mm) I = 12.7" (322.6 mm) J = 3" (76.2 mm) Mounts to any N, MS, or HD clamshell Part Number F01520001XX-SK F01520002XX-SK F01520003XX-SK F01520004XX-SK Description PSS 8" 24" (203.2 mm 609.6 mm) PSL 26" 50" (660.4 mm 1270.0 mm) PSS 8" 24" (203.2 mm 609.6 mm) with ounterbore PSL 26" 50" (660.4 mm 1270.0 mm) with ounterbore Model PSS PSL Unit of Measure lamshell ompatibility Std - in 21.5 13.9 21.6 Metric - mm 546.1 352.6 549.4 N8, N10, N12, MS12, N14, MS14, N16, MS16 Std - in 29.5 23.5 29.6 Metric - mm 749.3 596.9 752.6 N18, MS18, N20, MS20, N24, MS24 Std - in 29.5 18.5 31.5 44.5 N26, N28, MS28, N30, MS30, HD28, N32, MS32, Metric - mm 749.3 469.9 800.1 1130.3 HD30, HD32, N36, MS36, MS36.5, HD36, N39, MS39 Std - in 29.5 31.5 45.3 58.0 N40, HD39, MS42, N43, HD43, HD45, MS48, Metric - mm 749.3 800.1 1150.6 1473.2 MS50, HD48, HD50 12 hydratight.com
olt-on ssemblies Hydratight offers a wide range of bolt-on accessories which expand the operational capabilities of a standard clamshell configuration. Each accessory is engineered and manufactured to the same exacting standards as the machines themselves. ounter ore ssembly This assembly attaches directly to the tool block slide to aid in positioning and can be installed immediately following sever / bevel applications. Utilising the same machine set-up assures that the counter bore assembly is concentric to the sever / bevel cut and perpendicular to the sever line. Swivel Head ssembly The swivel head attaches directly to the tool block and provides angle cutting with up to 60 of adjustability in the head. This bolt-on accessory is ideally suited for facing, RTJ grooves, boring and angle boring. Single Point ssembly This assembly is comprised of a single point facing head matched with a clamshell specific facing bar. The single point head attaches to the bar and is fed radially as the clamshell rotates. In a fixed position the head can be axially advanced manually. Each of the above assemblies attach to all N, MS and HD clamshells and are available in 152.4 mm (6") (63.5 mm (2.5") of travel) and 254.0 mm (10") (165.1 mm (6.5") of travel) lengths. ounter ore Swivel Head Single Point Model Unit of Measure () Tube Travel () Feed Stroke () Max learance Machine Weight ounter ore Std. - in 2.5 2 9.03 11.25 lbs 6" Metric - mm 63.5 50.8 229.4 5.1 kg ounter ore Std. - in 6.5 6 13 15.25 lbs 10" Metric - mm 165.1 152.4 318.3 6.9 kg Swivel Head Std. - in 2.5 2 9.03 18 lbs 6" Metric - mm 63.5 50.8 229.4 8.2 kg Swivel Head Std. - in 6.5 6 13 22.0 lbs 10" Metric - mm 165.1 152.4 318.3 10.0 kg Single Point Std. - in 2.5 2 7.16 11.25 lbs 6"* Metric - mm 63.5 50.8 181.9 5.1 kg Single Point Std. - in 6.5 6 11.16 15.25 lbs 10"* Metric - mm 165.1 152.4 283.5 6.9 kg *Must be matched with a clamshell specific bridge hydratight.com 13
QuickSlides QuickSlide Tool lock Slides are devices that mount directly to the face of a clamshell and hold the bits that actually cut or bevel pipe. QuickSlides from Hydratight are available in various lengths allowing multiple mounting positions to account for radial clearance issues and wall thickness prep requirements. Features External side mount clamps provide quick repositioning of the tool block slide Electroless nickel plating provides increased corrosion resistance Lengthened tool block provides increased gib contact Single gib construction allows for faster adjustment and set-up Side position hash marks assure correct alignment of opposing QuickSlides Hydratight maintains a wide assortment of speciality tool block slides as well, which extend the capabilities of our N, MS and HD lamshells, including: Out of round slides, which work with up to 25.4 mm (1") out of round pipe Low profile slides, which allow cutting and bevelling on as little as 63.5 mm 88.9 mm (2-1/2" 3-1/2") pipe, depending on the prep xial feed slides, ideal for weld overlay removal and for journal turning applications where certain areas of the shaft are worn Externally mounted clamps allow for quick and easy positioning Model* Unit of Measure Tool lock Travel Weight #2 TS Std. - in 1.5 3.24 6.37 3.37 9.9 lbs Metric - mm 38.1 82.3 161.8 85.6 251.5 kg #3 TS Std. - in 2.5 4.24 6.37 3.37 10.8 lbs Metric - mm 63.5 107.7 161.8 85.6 274.3 kg #4 TS Std. - in 3.5 5.24 6.37 3.37 11.7 lbs Metric - mm 88.9 133.1 161.8 85.6 297.2 kg #7 TS Std. - in 6.5 8.24 6.37 3.37 14.4 lbs Metric - mm 165.1 209.3 161.8 85.6 365.8 kg * lthough new Quickslides are now available, Hydratight continues to support original tool block slide designs. 14 hydratight.com
Out of Round and Low Profile Slides Hydratight offers an assortment of optional tool block slides which extend the operational capabilities of a standard clamshell configuration. Tool block slides mount directly to the face of the clamshells and accept the full array of Hydratight bits. Out of Round Slides Used for machining deformed pipe, the block rides on the OD of the pipe and reacts to the errors in roundness with a dual compensating spring assembly. Low Profile Slides Low profile tool block slides bring the cut line closer to the back of the machine by reducing axial clearance required for cutting. This makes the low profile slide ideal when severing or bevelling is required on short runs of straight pipes. Requires a clamshell 203.2 mm (8") larger than the nominal pipe size an be used to sever and bore on as little as 63.5 mm 88.9 mm (2-1/2" 3-1/2") of pipe Out of Round Low Profile Model Part Number Unit of Measure Tool lock Travel Machine Weight Low Profile F01300016XX Std. - in 3.25 7.0 6.0 2.86 18.9 lbs Metric - mm 82.6 177.8 152.4 72.6 8.6 kg OORS F01300022XX Std. - in 1.00 10.24 8.26 3.79 28.9 lbs Metric - mm 25.4 260.1 209.8 96.3 13.1 kg hydratight.com 15
xial Feed Tool lock Slides Hydratight offers a wide range of bolt-on accessories which expand the operational capabilities of a standard clamshell configuration. Tool block slides mount directly to the face of the clamshells and accept the full array of Hydratight bits. xial Feed Slides The axial feed tool block slide bolts directly to all N, MS and HD clamshells and is designed to remove materials from the OD of a pipe. It is available in three standard ranges including 184.2 mm (7.25"), 133.4 mm (5.25"), and 57.2 mm (2.25") of axial travel. ombined with a clamshell, the axial feed is ideal for weld overlay removal and for journal turning applications where certain areas of shaft are worn. Hydratight also offers an axial feed assembly for the M2 for the removal of socket weld joints. xial Feed M2 xial Feed Slim Line xial Feed Model Part Number Unit of Measure Tool lock Travel Machine Weight 7.25 FS F01401304XX Std. - in 7.25 5.56 6 10.99 34.5 lbs Metric - mm 184.2 141.2 152.4 279.1 15.6 kg 5.25 FS F01401139XX Std. - in 5.25 5.56 6 8.99 29.4 lbs Metric - mm 133.4 141.2 152.4 228.3 13.3 kg 2.25 FS 903-1606 Std. - in 2.25 5.56 6 5.99 23.2 lbs Metric - mm 57.2 141.2 152.4 152.1 10.5 kg M2 FS F01350020D Std. - in 2 1.9 4.2 5.75 5.5 lbs Metric - mm 50.8 48.3 106.7 146.1 2.5 kg 7.25 Slim F01402002XX Std. - in 7.25 1.94 4.2 5.75 26.9 lbs Metric - mm 184.2 49.28 106.68 146.05 12.20 kg 16 hydratight.com
lamshell Tool its Hydratight designs and manufactures a broad range of tool bits to enhance and extend the capabilities of our pipe cutting and bevelling machines. The Hydratight range includes sever, bevel, double-bevel, compound bevel and counter bore bits as well as a chipless cutter insert. The bit assortment is available in different lengths and types of tool steel to precisely mate tooling with applications. We also offer custom designed tooling for applications not covered by our standard listing. Features and enefits Made from high speed tool steel which can be re sharpened, extending tool life arbide and tungsten steel options are available for harder surfaces or exotic alloys Severing tools are 12.7 mm x 25.4 mm (1/2" x 1") and bevelling tools are 25.4 mm x 25.4 mm (1" x 1") ll tooling is interchangeable between all the Hydratight clamshell models (N, MS, HD) ustom configurations available upon request Tooling Regrind Programme reduces project costs hipless utter ensures chip free severing is accomplished in rapid time and with minimal cleanup Popular Tool its Grade M2 Part Number Description Std - in Metric - mm 006E0040962 evel tr - 37 RH 1 x 1 x 3.5 25.4 X 25.4 X 88.9 006EF0041053 Sever tr - evel 1/8" (3.175 mm) 1 x 1 x 3.5 25.4 X 25.4 X 88.9 006E0040967 evel tr - 37 LH 1 x 1 x 3.5 25.4 X 25.4 X 88.9 006EF0041050 Sever tr - evel 1/8" (3.175 mm) 1 x 1 x 3.5 25.4 X 25.4 X 88.9 006E0040970 evel tr - Dbl 37 1 x 1 x 3.5 25.4 X 25.4 X 88.9 006EF0041063 Sever tr - evel Dbl 37 1 x 1 x 3.5 25.4 X 25.4 X 88.9 006E0040965 evel tr - 37-10 0.092 LND LH 1 x 1 x 7 25.4 X 25.4 X 177.8 006EF0041054 Sever tr - evel 1/8" (3.175 mm) 1 x 1 x 7 25.4 X 25.4 X 177.8 006E0040966 evel tr - 37-10 0.092 LND RH 1 x 1 x 7 25.4 X 25.4 X 177.8 006EF0041055 Sever tr - evel 1/8" (3.175 mm) 1 x 1 x 7 25.4 X 25.4 X 177.8 006EF0041041 Sever tr - 3/8" (9.525 mm) 1/2 x 1 x 3.5 12.7 X 25.4 X 88.9 006EF0041034 Sever tr - 1/4" (6.35 mm) 1/2 x 1 x 3.5 12.7 X 25.4 X 88.9 006EF0041042 Sever tr - 3/8" (9.525 mm) 1/2 x 1 x 7 12.7 X 25.4 X 177.8 006EF0041035 Sever tr - 1/4" (6.35 mm) 1/2 x 1 x 7 12.7 X 25.4 X 177.8 Left Hand Sever & evel 37 sever bevels are used on less than 3/4" (19.05 mm) wall pipe 37 10 sever bevels are used on 3/4" (19.05 mm) and greater wall pipe Straight Severs Used on less than 1-1/4" (31.75 mm) wall pipe Used on greater than 1-1/4" (31.75 mm) wall pipe Right Hand Sever & evel 37 sever bevels are used on less than 3/4" (19.05 mm) wall pipe 37 10 sever bevels are used on 3/4" (19.05 mm) and greater wall pipe Sever Double evel 3.5" long sever double bevel 37 for up to 1/2" (12.7 mm) wall pipe 7.0" long sever double bevel 37 for up to 1/2" (12.7 mm) wall pipe Part Number 006EX0045174 Description hipless (Pizza) utter hipless cutter hydratight.com 17
Drive Motors and Mounts Hydratight offers an assortment of motor and motor mount configurations to meet onsite power and machining application needs. Motors Drive motors are available in hydraulic, pneumatic and electric options. Varying speed and torque ratings are available to match the motor with the machining application being performed. Mounts Motor mounts attach the chosen drive option to the clamshell. Mounts allow the machine to be configured to specific applications to optimise radial / axial clearance and increase operator safety. They are available in straight back, right angle and front drive reversible options. Straight back mounts are most common and position the drive away from the face of the clamshell and parallel with the pipe Right angle mount positions the drive at 45 to the pipe and can rotate to avoid obstructions Front drive reverse mounts position the drive up and out allowing the clamshell to be flush mounted Straight ack Front Drive Right ngle Model Part Number Unit of Measure Machine Weight Straight ack F40221014XX Std. - in 2.8 3.0 3.4 lbs Metric - mm 69.9 76.2 1.5 kg Right ngle dj F40221354XX Std. - in 7.9 5.0 16 lbs Metric - mm 200.7 127.0 7.3 kg Front Drive Rev F40221336XX Std. - in 3.5 8.1 10.7 lbs Metric - mm 89.4 206.5 4.9 kg 18 hydratight.com
Hydraulic Power Units The Hydratight line of portable hydraulic power supplies incorporate robust engineering in a compact footprint. The range includes both electric and diesel drive options. Each unit is equipped with performance minded features, designed for safety and engineered to perform even in the harshest conditions. ll Power Units Feature n air-to-oil heat exchanger which maintains oil temperature during long cycles variable frequency drive which maintains flow rates regardless of load changes; assuring constant machine speed during operation NEM 4 rated pendant with a 15.24 m (50') cord to provide full control High temperature and low oil level automatic shut-offs 20HP Hydraulic Unit 10HP Hydraulic Unit Length 34.0" (863.6 mm) 28.0" (711.2 mm) Dimensions w/ Width 25.0" (635.0 mm) 20.5" (520.7 mm) Roller ase Height 50.8" (1289.1 mm) 46.0" (1168.4 mm) w/o Roller ase Height 45.0" (1143.0 mm) 40.5" (1028.7 mm) Hydraulic Flow Rate 3 18 GPM (11.4 68.1 LPM) 3 9 GPM (11.4 34.1 LPM) Hydraulic Pressure 1800 psi (124.1 bar) 1800 psi (124.1 bar) Oil apacity 30 gallons (113.6 litres) 15 gallons (56.8 litres) Volt/Phase/Hz 380/3/50 and 480/3/60 380/3/50 and 480/3/60 urrent Draw 26 (mps) 20 (mps) Weight w/ Oil 850.0 lbs (385.6 kg) 605.0 lbs (274.4 kg) 26 HP Diesel Unit Unit of Measurement Width 25.0" (635.0 mm) Height 47.0" (1194.0 mm) Length 46.0" (1168.0 mm) Engine Type Kohler (Diesel) HP 26.1 @ 3600 RPM Fuel apacity 7.7 gallons (29.0 litres) Noise Level 77db no load @ 3600 RPM Spark rrestor Yes Hydraulic Oil 20.0 gallons (75.7 litres) Oil ooler ir to Oil Port flow 12.0-19.0 GPM (45.4 71.9 LPM) Port PSI 1800 psi (124.1 bar) Weight (dry) 895.0 lbs (406.0 kg) Each unit comes with a remote electrical pendant equipped with hydraulic flow and direction controls as well as an automatic shut-off button. hydratight.com 19
Our global network means that you can rely on the right people, products, and services wherever you are in the world. Email us at: solutions@hydratight.com Or find your local representative at: hydratight.com/contact Hydratight provides support through strategic service through centres, service centres and in additional ( ) and locations worldwide authorised through representatives channel ( partners. ) HT_R_001_0317_UK