MOTORCYCLE LIFT RAMP 99900 Set up and Operating Instructions Motorcycle Lift Ramp partially hidden in truck bed. Distributed exclusively by Harbor Freight Tools. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 2008 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. For technical questions or replacement parts, please call 1-800-444-3353.
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product s serial number in the back of the manual (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Important SAFETY Information In this manual, on the labeling, and all other information provided with this product: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. 2. NOTICE is used to address practices not related to personal injury. CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. General Safety Warnings WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in serious injury. Save all warnings and instructions for future reference. Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Keep children and bystanders away while operating the Motorcycle Lift Ramp. Distractions can cause you to lose control. Personal safety a. Stay alert, watch what you are doing and use common sense when operating the Motorcycle Lift Ramp. Do not use the Lift Ramp while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating the Lift Ramp may result in serious personal injury. b. Use personal protective equip- ment. Always wear ANSI-approved safety goggles and heavy duty work gloves. Safety equipment SKU 99900 For technical questions, please call 1-800-444-3353. Page 2
3. a. such as non-skid safety shoes will reduce personal injuries. b. Do not overreach. Keep proper footing and balance at all times. This enables better control of the Motorcycle Lift Ramp in unexpected situations. c. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. d. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved for specific hazards in the work area. Tool use and care a. Do not force the Motorcycle Lift Ramp. Use the correct equipment for your application. The correct equipment will do the job better and safer at the rate for which it was designed. b. Release any load from the Motor- cycle Lift Ramp before making any adjustments, changing accessories, or storing the unit. Such preventive safety measures reduce the risk of accidents. c. Store idle equipment out of the reach of children and do not allow persons unfamiliar with the Motorcycle Lift Ramp or these instructions to operate the unit. Hydraulic tools are dangerous in the hands of untrained users. d. Maintain the Motorcycle Lift Ramp. Check for misalignment or binding 4. of moving parts, breakage of parts and any other condition that may affect the unit s operation. If damaged, have the Lift Ramp repaired before use. Many accidents are caused by poorly maintained equipment. e. Use the Motorcycle Lift Ramp and its accessories in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the Lift Ramp for operations different from those intended could result in a hazardous situation. Service a. Have your Motorcycle Lift Ramp serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the Lift Ramp is maintained. Specific Safety Warnings Maintain labels and nameplates on the Motorcycle Lift Ramp. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 2. Do not exceed the 1000 pound maximum weight capacity of the Motorcycle Lift Ramp. Doing so may cause damage to the unit and/or serious personal injury. Beware of dynamic loading. Dropping or bouncing a load may briefly create an excess load, causing product failure. 3. Tie down the motorcycle to the truck bed using heavy duty straps (not included) with a rated working load limit of at least 1000 pounds. SKU 99900 For technical questions, please call 1-800-444-3353. Page 3
4. 5. 6. 7. 8. 9. 10. Install the Motorcycle Lift Ramp on a pickup truck bed capable of supporting the weight of the Lift Ramp, its load, and any additional tools and accessories. The truck bed or its frame MUST NOT exceed 39 high. During set up and operation, use caution when routing the electrical wiring of the Motorcycle Lift Ramp: The BLACK and RED wires must be routed underneath the unit, away from all moving parts and pinch points. The terminals that are connected to the winch must be turned away from the edge where the motorcycle ramp slides up onto the base of the unit. Park the truck on a flat, level ground surface. The Motorcycle Lift Ramp is designed to operate properly only on a flat, level surface. Parking on a slope can cause unsafe operation. Stay out from behind the load while it is being lifted or supported. When loading or unloading a motorcycle, always stand to one side of the unit. Keep fingers, hands, and feet away from all moving parts of the Motorcycle Lift Ramp when loading or unloading. Adjust the strap tension so that the shock absorbers of the motorcycle never fully compress. If the straps are over-tightened, a strap could break; damage to the motorcycle and/or personal injury could result. Do not use the Motorcycle Lift with the truck or motorcycle engines running. 1 12. 13. 14. 15. 16. 17. 18. 19. 20. 2 Make sure the motorcycle s transmission is in NEUTRAL before attempting to pull it up the ramp. Maintain tension on the winch cable at all times when lowering the motorcycle out of the truck. Always run the winch cable from the bottom of the winch drum, not the top. NEVER try to release or adjust the straps when the cradle is latched, or when the winch cable has tension on it. Always tie down the front and back of the motorcycle to the truck for transport. Do not use the Motorcycle Lift for aircraft purposes. Do not allow anyone on the motorcycle or in the truck bed when using the Motorcycle Lift. Keep all bystanders a safe distance away from the vehicle. This Motorcycle Lift Ramp is designed for short term use only. Do not leave a load on the Lift Ramp for extended periods. Before lowering the Motorcycle Lift Ramp, make sure there are no foreign objects in the path of the ramp. This product is not a toy. Keep it out of reach of children. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this SKU 99900 For technical questions, please call 1-800-444-3353. Page 4
product, but must be supplied by the operator. Specifications Maximum Load Capacity Maximum Lifting Height 39 Winch Voltage Winch Cable Type and Size 1000 Pounds 12 VDC Remote Control Cord Length 14-3 Battery Cable Length 19-7 Maximum Wheel With 5-3/4 Accessories Aircraft Cable 0.241 Diameter (with Plastic Coating) Unpacking Tie-Down Straps (Qty.2) When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. INSTALLATION Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To prevent serious injury from accidental operation: Release any load from the Motorcycle Lift before assembling or making any adjustments to the unit. Also disconnect connectors from Battery negative terminals. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. 2. To install the unit on a truck bed will require additional manpower and a proper lifting device (forklift, crane, etc.). (See Figure A.) In these instructions, front means the end of the Lift Ramp closest to the Winch (2) and truck cab. Rear means the other end of the unit closest to the truck tailgate. REAR FRONT FIGURE A (UNIT MOUNTED ON TRUCK SHORT BED) 3. Position the Motorcycle Lift Ramp in the truck bed. Make sure it is centered in the bed, midway between the wheel wells. 4. Position the unit front-to-back so that the Large Slide Base (21) extends to the ground without contacting the end of the truck bed or tailgate. SKU 99900 For technical questions, please call 1-800-444-3353. Page 5
5. Long Bed: Position the rear end of the Large Slide Base (21) inside the bed and just touching the closed tailgate. For very high trucks, it may be necessary to leave the tailgate off. Short Bed (tailgate left on): Position the rear end of the Large Slide Base (21) inside the tailgate, 1/2 to 1-1/2 from the end of the tailgate. Short Bed (tailgate off): Position the front end of the Large Slide Base (21) immediately next to (within 1/2 ) the front of the truck bed. Extreme Short Bed (tailgate on or off): Position the front end of the Large Slide Base (21) immediately next to (within 1/2 ) the front of the truck bed. Note: Attaching a red flag may be required; contact your local Department of Motor Vehicles for regulations. Remove the Winch s Nylon Guide Wheel (9) located on the Front Mounting Channel. There is a mounting hole under the Wheel. (See Figure B.) 6. There is also one mounting hole in the Middle and Rear Mounting Channel. (See Figures C and D.) MOUNTING HOLE FIGURE D REAR MOUNTING CHANNEL FIGURE C MIDDLE MOUNTING CHANNEL MOUNTING HOLE MOUNTING SLOT FIGURE B TEMPORARILY REMOVE NYLON GUIDE WHEEL (9) TO EXPOSE HIDDEN MOUNTING HOLE MOUNTING SLOT FRONT MOUNTING CHANNEL 7. 8. Use the one mounting hole and two mounting slots in the Front Mounting Channel as templates to mark and drill three 17/32 diameter holes in the truck bed. (See Figure B.) Use the one mounting hole in either the Middle Mounting Channel or Rear Mounting Channel as a template to mark and drill one 17/32 diameter hole in the truck bed. (See Figures C and D.) SKU 99900 For technical questions, please call 1-800-444-3353. Page 6
9. Make sure to position the mounting holes so the Rivet Nuts (57) used will sit on a flat surface and not on a formed face of the bed. If necessary, slightly move the Motorcycle Lift Ramp sideways to ensure the unit s mounting holes will be over a flat surface. RIVET NUT (57) FIGURE E 10. CAUTION! To ensure safety, the four mounting holes drilled in the truck bed MUST be 17/32 diameter. 1 12. 13. Move the Base Frame (1) to one side to clear room to install the four Rivet Nuts (57). (See Figure E.) IMPORTANT: The Rivet Nuts (57) must be installed directly on the sheet metal truck bed with no plastic or bed liner material between the Nut and the metal. If necessary, cut or scrape away the material completely in the immediate area where the Nut will be inserted. (See Figure E.) Insert a Rivet Nut (57) in each of the four truck bed mounting holes, making sure the Nut is fully inserted and flush with the top of the surface of the truck bed. (See Figure E.) 15. Move the Base Frame (1) to align the four mounting holes in the Frame with the four inserted Rivet Nuts (57) in the truck bed. Secure the Base Frame to the truck bed using four Bolts (52), four Hex Sleeves (56), and four Flat Washers (53). (See Figure F.) HEX SLEEVE (56) FIGURE F BOLT (52) FLAT WASHER (53) 14. Use the provided Rivet Nut installation tool according to its included instructions. Tighten as instructed until each Rivet Nut (57) is tightly clamped against the sheet metal truck bed. (See Figure E.) 16. Place the Slide Base (21) on the Base Frame (1) with the rear of the Slide Base on the ground and its front leaning on the end of the Fixed Wheels (18) of the Base Frame. 17. Install the Long Guide Rod (20) through the Guide Pipe Support (15). Slide the Rod down through the Support, then through the Hinged Guide, then into the Guide Block (15) under the Wheel Pan. (See Figure G.) SKU 99900 For technical questions, please call 1-800-444-3353. Page 7
18. Secure the Long Guide Rod (20) to the Guide Block (15) using one Bolt (16) and one Lock Nut (7). (See Figure G.) (44) near the Lock (40). Electrical Installation: FIGURE G Mount the Winch Solenoid Box (25A) to the left side plate of the Base Frame (1). To do so: 19. BOLT (16) LOCK NUT (7) GUIDE BLOCK (15) LONG GUIDE ROD (20) Remove the Rear Slide Wheels (27) from the Slide Base (21). Insert two Screws (14) outwards through the two mounting holes in the Base Frame (1). Insert one Cable Boot (13) on each Screw. Insert one Lock Washer (12) on each Screw. Then tighten the Screws into the threaded mounting holes in the Winch Solenoid Box (25A). Make sure to orient the Winch Solenoid Box (25A) so that the Connector for the Winch Remote Control (27A) faces towards the rear of the truck. You may need to relocate one of the mounting studs in the Solenoid Box Assembly. 20. 2 22. 23. Slide the Wheel Bracket Assembly (39) into the Slide Base (21) tracks. Re-install the Rear Slide Wheels (27) into the Slide Base (21). Re-install the Winch s Nylon Guide Wheel (9) located on the Front Mounting Channel. (See Figure B.) Attach the Steel Cable (15A) to the Wheel Bracket Assembly (39) using one Bolt (37), two Large Washers (38), and one Lock Nut (7). Make sure to route the Steel Cable over the Nylon Guide Wheel (9) near the Winch, and under the Slide Wheel 2. 3. 4. A Quick-Connect Plug is attached to the Winch Solenoid Box. Connect this Plug to the other Quick-Connect Plug (26A) provided and its long wires. The long wires are attached to the truck s battery terminals after completion of unit assembly. Route the long wires (26A) from the Winch Solenoid Box (25A) to the truck s battery terminals. Refer to your truck manufacturer s recommendations for routing the Cables. Cut the long wires from the Winch Solenoid Box (26A) to length and at- SKU 99900 For technical questions, please call 1-800-444-3353. Page 8
5. 6. 7. tach them to the truck s battery terminals, making sure to connect to the correct polarity. (RED wire to Positive +, BLACK wire to Negative --) Insert the Winch Remote Control (27A) into the Connector on the Solenoid Box Assembly (25A). Check to make sure the Winch winds up the Steel Cable (15) when you press the RED Button on the Remote Control (27A). Check to make sure the Winch unwinds the Steel Cable (15A) when you press the BLACK Button on the Remote Control (27A). 2. 3. 4. Check the Winch Remote Control (27A) by briefly pressing the BLACK Button and then the RED Button. The RED Button causes the Winch to reel in. The BLACK Button causes the Winch to reel out. While unreeling the Winch with the BLACK Button, pull the Large Slide Base (21) from the truck bed. The Large Slide Base will hit an internal stop when it is fully extended. Install a Small Lock Pin (51) prior to loading the Slide Base (21). (See Figure I.) Operating Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SMALL LOCK PIN (51) FIGURE I Loading Instructions: Remove the Travel Lock Pin (50). (See Figure H.) FIGURE H LARGE LOCK PIN (50) 5. Remove the Small Lock Pin (51) to allow the Wheel Bracket Assembly (39) to travel down the Large Slide Base (21). (See Figure J, next page.) SKU 99900 For technical questions, please call 1-800-444-3353. Page 9
FIGURE J FIGURE L SMALL LOCK PIN (51) SMALL LOCK PIN (51) 6. Slide and position the Wheel Bracket Assembly (39) at the bottom end nearest the ground. (See Figure K.) WHEEL BRACKET ASSEMBLY (39) FIGURE K 8. Unlatch the Wheel Bracket Assembly Lock (40) so the Wheel Bracket can tilt up. If necessary, pull the Winch in, and tighten the Steel Cable (15A) enough for the Lock to release. After the Lock releases, make sure there is enough slack in the Steel Cable for the Wheel Bracket to tilt fully up. (See Figure M.) FIGURE M 7. Install the Small Lock Pin (51) so the Wheel Bracket Assembly (39) cannot move up the Slide Base (21). The Wheel Bracket Assembly must be completely down and at the end of the Large Slide Base to install the Small Lock Pin. (See Figure L.) 9. LOCK (40) Push the motorcycle up to the Wheel Bracket Assembly (39) and push the front wheel into the Wheel SKU 99900 For technical questions, please call 1-800-444-3353. Page 10
10. 1 12. Bracket. The Wheel Bracket will then tilt up againts the wheel. Lower the kickstand, and lean the motorcycle against the Wheel Bracket Assembly (39). Strap the motorcycle to the Wheel Bracket Assembly (39) tie-down arms using the two Straps provided: The cross member between the motorcycle forks, or the handlebars, may be used to secure the motorcycle to the Wheel Bracket, taking care to route the Straps around any brake lines or wiring. Make sure to secure the motorcycle to a point above the front shock absorbers. The motion of the Wheel Bracket Assembly (39) will pull down the shocks and tighten the Straps. DO NOT over-tighten the Straps and bottom out the shock absorbers. This could result in damage to the motorcycle. Tighten the right-side Strap. Stand on the right side of the motorcycle and pull the handlebar towards you to straighten up the motorcycle and relieve tension on the Strap. Resume tightening the Straps until the motorcycle is centered and stands safely on its own. Do not yet raise the kickstand. Change position to the left side of the motorcycle. Hold onto the left handlebar and activate the Winch Remote Control (27A). Continue to hold onto the motorcycle until you are certain the motorcycle doesn t lean too far to the right (away from you) when pulled into the Wheel Bracket Assembly (39). 13. 14. Check to make sure the motorcycle s transmission is in NEUTRAL. Raise the kickstand. Use the Remote Control (27A) to pull the Wheel Bracket Assembly (39) down to the latched position. In one movement, this will lift the front wheel, compress the shock absorbers, center the motorcycle, and tighten both Straps. CAUTION: Never attempt to release or adjust the Straps when the Wheel Bracket Assembly (39) is latched with the Lock (40) or when the Steel Cable (15A) has tension on it. Doing so could result in personal injury. (See Figure N.) FIGURE N LOCK (40) 15. Let out the Steel Cable (15A) to release pressure on the Wheel Bracket Assembly Small Lock Pin (51). IMPORTANT: The Steel Cable must always run from the bottom of the Winch Drum (14A) towards the Nylon Guide Wheel (9) on the Base Frame (1). Never run the Steel Cable from the top of the Winch Drum. (See Figure O, next page.) SKU 99900 For technical questions, please call 1-800-444-3353 Page 11
FIGURE O FIGURE Q SMALL LOCK PIN (51) SMALL LOCK PIN (51) 16. Reel in the Steel Cable (15A), pulling the motorcycle up the Slide Base (21) until the Wheel Bracket Assembly (39) is at the top of travel. This will position the motorcycle fully on the Slide Base. (See Figure P.) 18. Remove the Small Lock Pin (51) to allow the Slide Base (21) to load into the truck bed. (See Figure R.) SMALL LOCK PIN (51) FIGURE R FIGURE P 17. Install the Large Lock Pin (50), making sure its Safety Pin is in place. (See Figure Q.) 19. Reel in the Steel Cable (15A) and pull the Slide Base (21) into the truck bed until the front of the Slide Base hits the stop at the end of the Base Frame (1). 20. Release the tension on the Steel Cable (15A) so it is snug. SKU 99900 For technical questions, please call 1-800-444-3353 Page 12
2 Install the Large Lock Pin (50) for travel, making sure its Safety Pin is in place. (See Figure S.) LARGE LOCK PIN (50) LARGE LOCK PIN (50) FIGURE T FIGURE S 22. The motorcycle should be thoroughly secured to the truck bed before transporting. Use additional tie-downs (not included). The motorcycle must be secured to the truck bed at the rear and the front for transportation. Securing the motorcycle to the Motorcyle Lift Ramp unit is only for loading and unloading the truck, and is not sufficient for transportation. Unloading Instructions: Release the tie-downs that were used to secure the motorcycle to the truck bed. Do not yet remove the two Straps used to secure the motorcycle to the Large Slide Base (21). 3. 4. 5. While holding the Remote Control (27A) in one hand, reel out the Steel Cable (15A) and manually pull the Slide Base (21) towards the rear of the truck bed. Make sure to stand to the side of the Slide Base, facing the truck. Never stand behind the Slide Base. Maintain tension on the Steel Cable (15A) at all times. As the Slide Base (21) moves towards the rear of the truck bed, it will reach a point where it pivots over the Base Frame Fixed Wheels (18). Keeping the Steel Cable tight, the Slide Base will descend towards the ground in a steady manner. Once the Rear Slide Wheels (27) on the Slide Base are on the ground, continue to reel out the Steel Cable. Install the Small Lock Pin (51) once the Slide Base (21) has moved to the ground and is fully down against the end of the Base Frame (1). (See Figure U, next page.) 2. Remove the Large Lock Pin (50). (See Figure T.) SKU 99900 For technical questions, please call 1-800-444-3353 Page 13
to lock the Wheel Bracket Assembly (39) in place. (See Figure X.) SMALL LOCK PIN (51) FIGURE X FIGURE U SMALL LOCK PIN (51) 6. Remove the Large Lock Pin (50). (See Figure V.) FIGURE V LARGE LOCK PIN (50) 9. Lower the kickstand. Reel in the Winch to tighten the Steel Cable (15A) and release pressure on the Wheel Bracket Assembly (39). Pull up on the Lock (40), and listen to the click as the Lock releases. Continue to pull up on the Lock. (See Figure Y.) FIGURE Y 7. Reel out the Steel Cable (15A), allowing the Wheel Bracket Assembly (39) to roll down the Slide Base (21). The rear of the motorcycle will roll onto the ground. 8. Once the motorcycle is fully on the ground, with its front wheel suspended in the Wheel Bracket Assembly (39), install the Small Lock Pin (51) SKU 99900 LOCK (40) For technical questions, please call 1-800-444-3353 Page 14
10. 1 12. 13. Reel out the Steel Cable (15A), allowing the Wheel Bracket Assembly (39) to tilt up and out of the Lock (40) and to lower the front of the motorcycle towards the ground. Release the Lock as soon as the Wheel Bracket Assembly is clear of it. Hold onto the handlebars and ensure that the motorcycle leans toward the kickstand. Release and remove the two Straps from the motorcycle and Wheel Bracket Assembly (39). Lock the empty Wheel Bracket Assembly (39) in the loading position, and load the empty Large Slide Base (21) back onto the Base Frame (1). To prevent serious injury from tool failure: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Inspection, Maintenance, and Cleaning BEFORE EACH USE, inspect the general condition of the Motorcycle Lift Ramp. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged straps, frayed or kinked steel cable, and any other condition that may affect its safe operation. Replace all damaged parts. Maintenance And Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. To prevent serious injury from accidental operation: Remove any load from the Motorcycle Lift before performing any inspection, maintenance, or cleaning procedures. 2. PERIODICALLY, lubricate all moving parts with automotive grease. 3. After Use, clean the external surfaces of the Motorcycle Lift Ramp with a clean cloth. 4. WHEN STORING, make sure to store the Motorcycle Lift Ramp in a clean, dry, safe location out of reach of children and other unauthorized persons. SKU 99900 For technical questions, please call 1-800-444-3353 Page 15
Troubleshooting Problem Possible Causes Possible Solutions Motorcycle Lift Ramp does not raise the Slide Base assembly. 2. 3. Large Lock Pin not removed. Winch not reeling in. Pulling capacity exceeded. 4. Bad connecting at battery terminals. 5. Run downs battery. Remove the Large Lock Pin. 2. Press the RED Button on the Remote Control. 3. Do not attempt to pull objects over 1000 pounds. 4. 5. Clean dirty battery terminals. Start engine to charge the battery. Motorcycle Lift Ramp does not lower the Slide Base assembly. Wheel Bracket assembly not tilting up onto motorcycle wheel. Wheel Bracket asembly tilts up to motorcycle wheel, but does not stay in position. 2. Large Lock Pin not removed. Winch not reeling out. Remove the Large Lock Pin. 2. Press the BLACK Button on the Remote Control. Small Lock Pin not removed. Remove Small Lock Pin. Small Lock Pin not inserted in Wheel Bracket assembly. Insert Small Lock Pin in Wheel Bracket assembly. Follow all safety precautions whenever diagnosing or servicing the tool. Remove any load on Motorcycle Lift before service. PARTS LIST - WINCH COMPONENTS Part # Description Qty. Part # Description Qty. 1A Clutch Handle 1 15A Steel Cable 1 2A Bolt (M6 x 16) 8 16A Steel Ball (#6) 1 3A Gear Housing (Clutch Side) 1 17A Drive Shaft 1 4A Snap Ring 1 18A Clutch Return Spring 1 5A Cam Follower 1 19A Planet Gear (Stage 1) 1 6A Sun Gear (Stage 2) 1 20A Sun Gear (Stage 1) 2 7A Planet Gear (Stage 3) 1 21A Gear Housing (Motor Side) 1 8A Nylon Ring 1 22A Copper Bushing 1 9A Planet Gear (Stage 2) 1 23A Motor 1 10A Square Nut 4 24A Long Bolt 2 11A Drum Support 2 25A Solenoid Box Assy. 1 12A Drum Bushing 2 26A Battery Cable 1 13A Tie Rod 2 27A Remote Control 1 14A Drum 1 SKU 99900 For technical questions, please call 1-800-444-3353 Page 16
ASSEMBLY DIAGRAM - WINCH COMPONENTS 15A 16A 2A 3A 4A 5A 6A 14A 13A 12A 10A 11A 9A 8A 7A 23A 24A 1A 22A 2A 10A 20A 12A 19A 21A 17A 18A 11A 25A 27A 26A SKU 99900 For technical questions, please call 1-800-444-3353 Page 17
PARTS LIST - LIFT RAMP COMPONENTS Part # Description Qty. Part # Description Qty. 1 Base Frame 1 30 Front Slide Wheel 2 2 Winch Assy. (2500 Lb.) 1 31 Spring 1 3 Winch Mounting Plate 1 32 Hair Pin (2.5 x 20) 2 4 Bolt (M8 x 20) 4 33 Pin 1 5 Bolt (M10 x 40) 1 34 Plastic Cap 2 6 Nut (M10) 1 35 Washer 1 7 Lock Nut (M12) 6 36 Locking Bolt 1 8 Bolt (M12 x 120) 2 37 Bolt (M12 x 50) 1 9 Nylon Guide Wheel 1 38 Large Washer 2 10 Bolt (M8 x 25) 4 39 Motorcycle Wheel Bracket 1 11 12V~ Solenoid Assy. Box 1 40 Lock 1 12 Lock Washer (M6) 2 41 Bolt (M6 x 30) 2 13 Cable Boot 2 42 Bolt (M8 x 40) 4 14 Screw (M6 x 16) 2 43 Sleeve 8 15 Guide Block 1 44 Slide Wheel 8 16 Bolt (M12 x 125) 1 45 Flat Washer (M8) 8 17 Sleeve 2 46 Lock Nut (M8) 4 18 Fixed Wheel 2 47 Cable Guide Wheel 1 19 Bolt (M12 x 110) 2 48 Bolt (M10 x 50) 1 20 Long Guide Rod 1 49 Small Slide Base Assy. 1 21 Slide Base Assy. 1 50 Lock Pin Assy. (Large) 1 22 Bolt (M6 x 40) 1 51 Lock Pin Assy. (Small) 2 23 Bolt (M10 x 80) 2 52 Bolt (M10 x 90) 4 24 Lock Nut (M10) 8 53 Flat Washer (M12) 4 25 Flat Head Screw 4 54 Nut (M10) 4 26 Bearing 4 55 Bolt (M10 x 35) 1 27 Rear Slide Wheel 2 56 Hex Sleeve 1 28 Bolt (M10 x 110) 1 57 Rivet Nut 4 29 Cable Guide Wheel 1 SKU 99900 For technical questions, please call 1-800-444-3353 Page 18
ASSEMBLY DIAGRAM - LIFT RAMP COMPONENTS SKU 99900 For technical questions, please call 1-800-444-3353 Page 19
LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 (800) 444-3353 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 99900 For technical questions, please call 1-800-444-3353 Page 20