Proportional pressure relief valve, pilot operated

Electric Drives and Controls Hydraulics Linear Motion and ssembly Technologies Pneumatics Service Proportional pressure relief valve, pilot operated R 29160/04.05 Replaces: 06.98 1/10 Model DE(M) and DE(M)E Sizes 10, 25 1) Component series 5X Maximum operating pressure 350 bar Maximum flow 400 L/min Table of contents Features Contents Page Pilot operated valve for limiting a system pressure Features 1 Operation by proportional solenoid Ordering code 2 For subplate mounting: Preferred types 2 Position of ports according to DIN 24340, form E Symbols 2 subplates according to data sheet RE 45064, Function, section 3 (separate order, see pages 8 and 9) Technical data 4 and 5 Optional maximum pressure relief function by means of spring-loaded pilot valve Control electronics 5 and 6 Electrical connection, cable sockets 5 Valve and control electronics from a single source Characteristic curves 7 External control electronics for types DE and DEM: nalogue amplifi er type VT-VSP1-1 in Euro-card Unit dimensions 8 and 9 format (separate order, see page 5) Digital amplifi er type VT-VSPD-1 in Euro-card format (separate order, see page 5) mplifi er type VT 11131 of modular design (separate order, see page 5) 1) Size 32, component series 3X, see data sheet RE 29142 Integrated electronics (OE) with types DEE and DEME: Low tolerances of the command value/pressure characteristic curve Up and down ramps can be adjusted independently of each other

2/12 osch Rexroth Corp. Industrial Hydraulics DE(M) and DE(M)E R 29160/04.05 Ordering code DE 5X G24 * Proportional pressure relief valve Without maximum pressure relief function = No code With maximum pressure relief function = M For external control electronics = No code With integrated electronics (OE) = E Size 10 = 10 Size 25 = 20 Component series 50 to 59 = 5X (50 to 59: unchanged installation and connection dimensions) Pressure stage up to 50 bar (725 PSI) = 50 up to 100 bar (1450 PSI) = 100 up to 200 bar (2900 PSI) = 200 up to 315 bar (4569 PSI) = 315 up to 350 bar (5075 PSI) = 350 External pilot oil drain Unloading port X, external pilot oil drain = = X G24 = K4 = K31 = M = V = Further details in clear text Seal material NR seals, suitable for mineral oil (HL, HLP) to DIN 51524 FKM seals Electrical connection for DE; DEM: Without cable socket, with component plug to DIN EN 175301-803 Cable socket separate order, see page 5 for DEE; DEME: Without cable socket, with component plug to DIN EN 175201-804 Cable socket separate order, see page 5 Supply voltage of electronics 24 V DC Standard types Size 10 Size 25 Type DEME 10 Material no. Type DEME 20 Material no. DEME 10-5X/50G24K31M R900908585 DEME 20-5X/50G24K31M R900954711 DEME 10-5X/100G24K31M R900954707 DEME 20-5X/100G24K31M R900937307 DEME 10-5X/200G24K31M R900954708 DEME 20-5X/200G24K31M R900954709 DEME 10-5X/315G24K31M R900536812 DEME 20-5X/315G24K31M R900536813 DEME 10-5X/350G24K31M R900941261 DEME 20-5X/350G24K31M R900954710 Symbols Type DE -5X/ Type DE -5X/ X Type DEM -5X/ Type DEM -5X/ X X X Type DEE -5X/ Type DEE -5X/ X Type DEME -5X/ Type DEME -5X/ X X X

DE(M) and DE(M)E R 29160/04.05 Industrial Hydraulics osch Rexroth Corp. 3/12 Function, section 11 1 9 15 12 2 a Schnitt a a 10 8 6 7 4 3 13 X a Type DE -5X/ X G24K4. 5 15 Type DEM -5X/ with maximum pressure relief function 14 13 Version "X" with additional unloading port X 14 Port external pilot oil drain, separate and at zero pressure to tank Valves of types DE and DEM are pilot operated pressure relief valves. They are used to limit the pressure in hydraulic systems. These valves can be used to infi nitely adjust the pressure to be limited in relation to the electrical command value. asically, these valves consist of a pilot valve (1) installed in a common housing, with proportional solenoid (2) and the main spool insert (3). Type DE The pressure present in port acts on the underside of the main spool (3). t the same time, the pressure is applied via orifice (4), ring channel (5) and orifice (6) to the spring loaded side of the main spool (3). The hydraulic force at the pilot poppet (12) acts via the radial bore (7), control bore (8) and orifice (9) against the command value-dependent force of the proportional solenoid (2). When the hydraulic force overcomes the solenoid force, the pilot poppet (12) opens. Due to this, pilot oil can drain via port (14) to the tank and causes a pressure differential across the orifice, which acts on the main spool (3) and lifts it against the force of the return spring (10). The connection of ports to is opened and there is no further pressure increase. t port X (13) the valve may be unloaded or the maximum pressure limited. Type DEM Optionally the valve is available with an additional spring loaded pilot valve (15) for maximum pressure limitation (redundant pressure relief function). We generally recommend the selection of this version! (When using these valves, observe the notes on page 4.) Type DEE and DEME with integrated electronics (OE) In terms of function and design, these valves are basically the same as types DE and DEM, except for the integrated electronics. The control electronics which is accommodated in housing (16) receives the supply and command value voltages via the cable socket (17). The command value/pressure characteristic curve (zero point at valve seat (11) and gradient at I max potentiometer (R30) in the control electronics) is factory-set with very low manufacturing tolerances. The ramp times for pressure build-up and reduction can be set independently of each other using two potentiometers. For further details regarding the integrated electronics, see pages 5 and 6. 17 16 Type DEE -5X/ G24K31...

4/12 osch Rexroth Corp. Industrial Hydraulics DE(M) and DE(M)E R 29160/04.05 Technical data (for applications outside these parameters, please consult us!) General Size Size 10 25 Weight DE and DEM kg (lb) 3.4 3.8 DEE and DEME kg (lb) 3.5 3.9 Installation orientation Optional Storage temperature range C ( F) 20 to + 80 ( 68 to + 176) mbient temperature DE and DEM C ( F) 20 to + 70 ( 68 to + 158) range DEE and DEME C ( F) 20 to + 50 ( 68 to + 122) Hydraulic [measured with HLP 46 at 40 C ± 5 C (104 F ± 41 F )] Size Size 10 25 Max. operating pressure Ports, and X bar (PSI) 350 Port Separate and at zero pressure to tank Max. set pressure Pressure stage bar (PSI) 50 (725) Pressure stage bar (PSI) 100 (1450) Pressure stage bar (PSI) 200 (2900) Pressure stage bar (PSI) 315 (4569) Pressure stage bar (PSI) 350 (5076) Min. set pressure at zero command value bar (PSI) See characteristic curve on page 7 Maximum pressure relief function (infi nitely adjustable) Pressure adjustment range: Factory setting: Pressure stage bar (PSI) 30 to 70 (435 to 1015) to 70 bar (1015) Pressure stage bar (PSI) 50 to 130 (725 to 1886) to 130 bar (1886) Pressure stage bar (PSI) 90 to 230 (1305 to 3336) to 230 bar ( Pressure stage bar (PSI) 150 to 350 (2176 to 5076) to 350 bar ( Pressure stage bar (PSI) 200 to 390 (2901 to 5657) to 390 bar ( Max. fl ow L/min (GPM) 200 (52.83) 400 (105.67) Pilot oil fl ow L/min (GPM) 0.5 to 1.8 (0.13 to 0.47) 0.5 to 2.1 (0.13 to 0.55) Hydraulic fl uid Mineral oil (HL, HLP) to DIN 51524 Other hydraulic fl uids on enquiry! Hydraulic fl uid temperature range C ( F) 20 to + 80 Viscosity range mm 2 /s (SUS) 15 to 380 Max. permissible degree of contamination of the hydraulic Class 20/18/15 1) fl uid - cleanliness class to ISO 4406 (c) Hysteresis (see command value/pressure characteristic curve) % ± 1.5 of max. set pressure Repeatability % < ± 2 of max. set pressure Linearity % ± 3.5 of max. set pressure Tolerance of the command DE and DEM % ± 2.5 of max. set pressure value/pressure curve, DEE and DEME % ± 1.5 of max. set pressure referred to the hysteresis curve, increasing pressure Step response T u + T g 0 % 100 % ms 150 depends on fl ow and on the 100 % 0 % ms 150 line volume () of the system 1) The cleanliness classes specifi ed for components must be adhered to in hydraulic systems. Effective fi ltration prevents malfunction and, at the same time, increases the service life of components. For the selection of fi lters, see data sheets RE 50070, RE 50076, RE 50081, RE 50086 and RE 50088.

DE(M) and DE(M)E R 29160/04.05 Industrial Hydraulics osch Rexroth Corp. 5/12 Technical data (for applications outside these parameters, please consult us!) Electrical Supply voltage V 24 DC Min. control current m 100 Max. control current DE and DEM m 1600 DEE and DEME m 1440 to 1760 Coil resistance Cold value at 20 C Ω 5.4 Max. hot value Ω 7.8 Duty cycle % 100 Electrical connection DE and DEM With component plug to DIN EN 175301-803 Cable socket to DIN EN 175301-803 1) DEE and DEME With component plug to DIN EN 175201-804 Cable socket to DIN EN 175201-804 1) Type of protection of the valve to EN 60529 IP 65 with cable socket mounted and locked Control electronics For DEE and DEME Integrated in the valve, see page 6 For DE and DEM mplifi er in Euro-card format analogue VT-VSP1-1 according to data sheet RE 30111 (separate order) digital VT-VSPD-1 according to data sheet RE 30523 mplifi er of modular design (separate order) analogue VT 11131 according to data sheet RE 29865 1) Separate order, see below Note: For details regarding environment simulation testing in the fi elds of EMC (elec tro ma gne tic compatibility), climate and mecha nical stress, see RE 29160-U (declaration on environmental compatibility). Electrical connection, cable sockets (nominal dimensions in mm) For types DE and DEM for external control electronics Cable socket to DIN EN 175301-803 Separate order: Material no. R901017011 Connection to component plug Connection to cable socket 18 (0.71) 27.5 (1.08) 10 250V 2 1 GDM 43 (1.69) 10 (0.39) 2 PE 1 2 PE 1 2 34.2 to amplifier For types DEE and DEME with integrated electronics (OE) Cable socket to DIN EN 175201-804 Separate order: Material no. R900021267 (version made of plastic ) 1 5.5 1 Fixing screw M3 Tightening torque M T = 0.5 Nm 91 (3.58) Ø 27 (1.06) For the pin assignment, see block circuit diagram on page 6 Ø 6.5 Ø 11 0.25...Ø 0.43) F C D E

6/12 osch Rexroth Corp. Industrial Hydraulics DE(M) and DE(M)E R 29160/04.05 Integrated electronics for types DEE and DEME Function The integrated electronics is controlled via the two differential amplifi er connections D and E. The ramp generator generates from a command value step change (0 to 10 V or 10 to 0 V) a delayed rise or drop in the solenoid current. The rise time can be adjusted by means of potentiometer R14, the drop time by means of potentiometer R13. The maximum ramp time of 5 s is only possible over the entire command value range. With smaller command value changes the ramp time shortens accordingly. The command value/solenoid current characteristic curve is matched to the valve by the characteristic curve generator, so that non-linearities in the hydraulics can be compensated for and hence a linear command value/pressure characteristic curve is obtained. The current regulator controls the solenoid current independently of the solenoid coil resistance. The gradient of the command value/current characteristic curve, and hence also the gradient of the command value/pressure characteristic curve of the proportional pressure valve may be altered using potentiometer R30. Potentiometer R43 is used to adjust the biasing current. This setting should not be altered. If necessary, the zero point of the command value/pressure characteristic curve can be adjusted at the valve seat. The power stage of the electronics for controlling the proportional solenoid is a chopper amplifi er. It is pulse-width-modulated with a clock frequency of 300 Hz. The solenoid current can be measured at the two measurement sockets MP1 and MP2. voltage drop of 0.352 V at the measurement resistor corresponds a to solenoid current of 1.6. lock circuit diagram / pin assignment of integrated electronics Command value 0 to 10 V 0V reference po ten ti al Supply voltage: U eff : 22 to 33 V 0 V D + E F C + n.c. n.c. Differential amplifier U = U = Ramp generator R 14 R 13 Ramp "up" Power supply unit Ramp "down" +U +7,5 V Char. curve generator Internal reference point -7,5 V Current regulator I max I min R 30 I R 43 300 Hz = Oscillator +U Chopper amplifier Measuring resistor R=0.22 Ω 0 V Solenoid MP1 1,6 = 0,352 V MP2 Supply voltage Power supply unit with rectifi er Single phase rectifi cation or three phase bridge: U eff = 22 to 33 V Residual ripple content at power supply unit: < 5 % Output current: I eff = max. 1.4 Supply cable: Recommended: 5-core 0.75 or 1 mm 2 with PE conductor and shield Outside diameter 6.5 to 11 mm Shield to 0 V supply voltage Max. permissible length 100 m The minimum supply voltage of the power supply unit depends on the length of the supply cable (see diagram). For lengths > 50 m a capacitor of 2200 μf must be installed near the valve in the supply line. Min. supply voltage in V 30 28 26 24 22 20 (66) 40 (131) 60 (197) 80 100 (262)(328) Length of supply cable in m 0.75 mm2 1 mm2

DE(M) and DE(M)E R 29160/04.05 Industrial Hydraulics osch Rexroth Corp. 7/12 Characteristic curves - measured with HLP-46, ϑ oil = 40 C ±5 C (104 F ±41 F) Min. set pressure in bar (PSI) Set pressure in dependence upon the flow 400 (5802) 350 (5075) 300 (4351) 250 (3626) 200 (2901) 150 (2176) 100 (1450) 50 (725) 0 100 (26.42) Size 10 Size 25 200 (52.83) 300 (79.25) Flow in L/min (GPM) 400 (105.67) Min. set pressure in bar (PSI) Min. set pressure at command value 0 10 (145) 8 (116) 6 (87) 4 (58) 2 (29) 0 Size 10 Size 25 100 200 300 Flow in L/min (GPM) The characteristic curves are valid for an outlet pressure in = 0 bar over the entire flow range. Note: In order that the min. set pressure can be achieved, the biasing current must not exceed 100 m. Command value/pressure characteristic curves (measured at a flow of 27 L/min) Pressure in bar (PSI) Pressure in bar (PSI) 100 (1450) 90 (1305) 80 (1160) 70 (1015) 60 (870) 50 (725) 40 (580) 30 (435) 20 (290) 10 (145) 315 (4569) 300 (4351) 250 (3626) 200 (2901) 150 (2176) 100 (1450) 50 (725) Pressure stage 100 bar 0 25 50 75 100 Command value in % Pressure stage 315 bar 0 25 50 75 100 Command value in % Pressure in bar (PSI) Pressure in bar (PSI) Pressure in bar (PSI) 50 (725) 45 (653) 40 (580) 35 (508) 30 (435) 25 (363) 20 (290) 15 (218) 10 (145) 5 (73) 200 (2901) 180 (2611) 160 (2321) 140 (2031) 120 (1740) 100 (1450) 80 (1160) 60 (870) 40 (580) 20 (290) 350 (5075) 300 (4351) 250 (3626) 200 (2901) 150 (2176) 100 (1450) 50 (725) Pressure stage 50 bar 0 25 50 75 100 Command value in % Pressure stage 200 bar 0 25 50 75 100 Command value in % Pressure stage 350 bar 0 25 50 75 100 Command value in %

78 (3.07) 53.8 (2.12) 5 (0.20) 26 (3.07) 78 (3.07) 129 (5.08) 104 (4.09) 17.3 (0.68) 45(1.77) (0.59) 8/12 osch Rexroth Corp. Industrial Hydraulics DE(M) and DE(M)E R 29160/04.05 Unit dimensions: Size 10 - nominal dimensions in mm (inches) 4 6 7 9 Ø 25 (0.98) G 1/4 8 10 3 145 (5.71) 15 Ø 12.3 (0.48) X 2 Ø 26.4 (1.04) Ø6 Ø 17.5 (0.69) (0.24) 21 (0.83) 47.5 (1.87) 22.5 53.8 (2.12) (0.86) Ø 21.8 (0.86) Ø 14 (0.55) 1 Ø 14 (0.55) X 5 15 (0.59) 22.1 (0.87) 27 (1.06) 89 (3.50) 196 (7.72) 263 (10.35) with integrated electronics 1 Different seal rings for ports and 2 Seal ring for port X 3 Space required to remove cable socket 4 Nameplate 5 Locating pin 6 Maximum pressure relief function (types DEM, DEME) When using these valves, observe the notes on page 4! 7 External pilot oil drain, separate and at zero pressure to tank 8 Cable socket for type DE(M) (separate order, see page 5). 9 Integrated electronics (OE) 10 Cable socket for type DE(M)E (separate order, see page 5). Required surface quality of the mating part Tolerances to: 0,01/100mm Rzmax 4 General tolerances ISO 2768-mK Tolerancing principle ISO 8015 Subplates to data sheet RE 45064 and valve fixing screws must be ordered separately. Subplates: G 545/01, G 3/8 (SE-6; 9/16-18) G 546/01, G 1/2 (SE-8; 3/4-16) Valve fixing screws: 4 socket head cap screws M12 x 50 DIN 912-10.9 (1/2-13 UNC x 2 ) Tightening torque M T = 70 Nm (51.63 lb-ft)

100 (3.94) 70 (2.76) 5 (0.20) 26 (3.07) 79 (3.11) 130 (5.12) 105 (4.13) 17.3 (0.68) 45(1.77) 146 (5.75) 15 (0.59) DE(M) and DE(M)E R 29160/04.05 Industrial Hydraulics osch Rexroth Corp. 9/12 Unit dimensions: Size 25 - nominal dimensions in mm (inches) 4 6 7 9 8 10 Ø 25 (0.98) G 1/ 4 Ø 12.3 (0.48) X 2 1 Ø 40.7 (1.60) Ø6 Ø 17.5 (0.69) (0.24) 34.5 11.1 (0.44) (1.36) 55.6 (2.19) 23.8 (0.94) 66.7 (2.63) Ø 40.7 (1.60) Ø 25 (0.98) 1 Ø 26 (1.02) Ø 18 (0.71) X 5 15 (0.59) 33 (1.30) 33.4 (1.31) 117 (4.61) 195 (7.68) 262 (10.31) with integrated electronics 1 Identical seal rings for ports and 2 Seal ring for port X 3 Space required to remove cable socket 4 Nameplate 5 Locating pin 6 Maximum pressure relief function (types DEM, DEME) When using these valves, observe the notes on page 4! 7 External pilot oil drain, separate and at zero pressure to tank 8 Cable socket for type DE(M (separate order, see page 5) 9 Integrated control electronics 10 Cable socket for type DE(M)E (separate order, see page 5) Required surface quality of the mating part Tolerances to: 0,01/100mm Rzmax 4 General tolerances ISO 2768-mK Tolerancing principle ISO 8015 Subplates to data sheet RE 45064 and valve fixing screws must be ordered separately. Subplates: G 408/01, G 3/4 (SE-12; 1-1/16-12) G 409/01, G 1 (SE-16; 1-5/16-20) Valve fixing screws: 4 socket head cap screws M16 x 50 DIN 912-10.9 (5/8-11 UNC x 2 ) Tightening torque M T = 150 Nm (110.63 lb-ft)

10/12 osch Rexroth Corp. Industrial Hydraulics DE(M) and DE(M)E R 29160/04.05 Notes osch Rexroth Corp. Industrial Hydraulics 2315 City Line Road ethlehem, P 18017-2131 US Telephone (610) 694-8300 Facsimile (610) 694-8467 www.boschrexroth-us.com 2004 osch Rexroth Corporation ll rights reserved. Neither this document nor any part of it may be reproduced, duplicated circulated or disseminated, whether by copy, electronic format or any other means, without the prior consent and authorization of osch Rexroth Cor po ra tion. The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or fi tness for intended use, is given or intended by virtue of the information contained in this brochure/data sheet. The information contained in this brochure/data sheet in no way relieves the user of it obligation to insure the proper use of the products for a specifi c use or application. ll products contained in this brochure/data sheet are subject to normal wear and tear from usage. Subject to change.

osch Rexroth Corp. Industrial Hydraulics (Z)DE and (Z)DEE R 29158/04.05 Notes osch Rexroth Corp. Industrial Hydraulics 2315 City Line Road ethlehem, P 18017-2131 US Telephone (610) 694-8300 Facsimile (610) 694-8467 www.boschrexroth-us.com 2004 osch Rexroth Corporation ll rights reserved. Neither this document nor any part of it may be reproduced, duplicated circulated or disseminated, whether by copy, electronic format or any other means, without the prior consent and authorization of osch Rexroth Cor po ra tion. The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or fi tness for intended use, is given or intended by virtue of the information contained in this brochure/data sheet. The information contained in this brochure/data sheet in no way relieves the user of it obligation to insure the proper use of the products for a specifi c use or application. ll products contained in this brochure/data sheet are subject to normal wear and tear from usage. Subject to change.

osch Rexroth Corp. Industrial Hydraulics (Z)DE and (Z)DEE R 29158/04.05 Notes osch Rexroth Corp. Industrial Hydraulics 2315 City Line Road ethlehem, P 18017-2131 US Telephone (610) 694-8300 Facsimile (610) 694-8467 www.boschrexroth-us.com 2004 osch Rexroth Corporation ll rights reserved. Neither this document nor any part of it may be reproduced, duplicated circulated or disseminated, whether by copy, electronic format or any other means, without the prior consent and authorization of osch Rexroth Cor po ra tion. The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or fi tness for intended use, is given or intended by virtue of the information contained in this brochure/data sheet. The information contained in this brochure/data sheet in no way relieves the user of it obligation to insure the proper use of the products for a specifi c use or application. ll products contained in this brochure/data sheet are subject to normal wear and tear from usage. Subject to change.