KALİTE VE ÇEVRE YÖNETİM SİSTEMİ IEC 60439-2 T s E ME 04 ISO 9001 14001 EAE has full right to make any revisions or changes on this catalogue without any prior notice. www.eae.com.tr E-LINETBS-TBE ATA MATBAACILIK / A.C.E./ 612 40 66 Continuous copper conductors without any joint TBS Up to 4m long copper conductors with joint for continuety TBE Universal structure suitable for 4-5 conductors Continuous copper conductors in cartridge form Current capacities 40, 75, 105, 130 A. Cranes, monorail systems, automated depots, textile casting - cutting tables and similar systems. Catalogue 14-Eng. 500 pcs. 02/08/2011 Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20
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CONTENTS Introduction Order Coding System and Technical Features General Specification (Continous Type TBS) PVC Housing (Continous Type TBS) Feeder Components (Continous Type TBS) General Specification (Jointed Type TBE) PVC Housing ( Jointed Type TBE) Feeder Components (Jointed Type TBE) Trolley Wagon (TBS-TBE) Apparatus and Jointing Components (TBS-TBE) Rubber Gasket Puller Apparatus (TBS-TBE) Trolley Wagon Removal Module (TBS-TBE) Conductor Puller Apparatus (Continuous Type TBS) Installation Manual (Continuous Type TBS) Feeder Components Installation (Continuous Type TBS) End Unit Installation (Continuous TypeTBS) Sample Installation (Continuous Type TBS) Installation Manual (Jointed Type TBE) Feeder Components Installation (Jointed Type TBE) 2 3 4-5 6 8-9 10-11 12-13 14-15 16 17 18 19 20 21-22 23 24 25 26-27 28
ELINETBS-TBE Trolley Busbar Systems 40 A...130 A. Applications Hoist and Overhead cranes Textile Industry - Cutting tables - Pastal machines Movable manufacturing lines Automated stores Other similar areas TB-Trolley Busbar System; It consists of PVC housing covered mobile power sources and trolley wagons with movable brushes. The brushed wagon is mechanically connected with the movable system. The trolley wagon moves together with the movable unit that will consume the energy ensuring continuous power delivery. Problems occurring regarding power distribution in classical hanging and pulley cable systems are eliminated. Cautions; It is advised to not install at outdoor and the places where there is under direct sunshine, rain or water splash. If it is required to be installed, busbar system should be protected by canopy. 2
ELINETBS-TBE Order Coding System TB E 04 5 CONDUCTOR QUANTITIES 5 Conductors 4 Conductors 5 4 Jointed Type E Continous Type S TYPE 40A 75A 105A 130A 04 07 10 13 RATINGS Technical Features Rated Current (A) 40 75 105 130 Conductor Quantity 4-5 4-5 4-5 4-5 Rated Voltage (V) 400 400 400 400 Dielectric Properties (kv/mm) 30 30 30 30 Frequency (Hz) 50/60 50/60 50/60 50/60 Resistance (at 20 C) R Resistance R 20 (m /m) (m /m) 1,41 1,69 1,13 1,35 0,75 0,90 0,56 0,68 Reactance X (m /m) 0,23 0,18 0,12 0,09 Impedance Z (m /m) 1,70 1,36 0,91 0,68 Standard Length (m) 4 4 4 4 Temperature Range ( C) -20~55-20~55-20~55-20~55 3
ELINETBS General Features (TBS) Reliability; While there is no moving cable, accidents and malfunctions related with cable problems are eliminated. Personnel security; Personnel safety is raised to a maximum level by covering the conductor with a PVC housing. No need for expansion component; While there is no fixed connection between the conductor seats and the conductor, and between the PVC housing and the sliding hangers, sufficient movement opportunities are provided. Therefore, no expansion component is used. Functionality; Conductors are pulled without any joint in PVC housing. Energy receiving facility from more than one trolley wagons at the same line. 51 mm. Continuous Copper Conductors Single electrolytic copper conductors can be provided upto 150m long continuously. 68 mm. 4 5
ELINETBS PVC Housing (Continuous Type TBS) Housing has 5 channels for upto 5 conductors in standard. There is safety system that prevents the trolley wagon to be fixed inversely. There are 5 channels for conductors. 4 or 5 conductors can be utilized. Colour: Red. Temperature range: -20 C and +55 C. The green line that continues in one side of the housing ensures that the system is placed accurately and represents neutral position. PVC housing has high impact strength and non flammable characteristics (UL 94 V0). Standard housing length is 4 m. PVC Housing N TBS 045 TBS 075 TBS 105 TBS 135 40 A Trolley Busbar 75 A Trolley Busbar 105 A Trolley Busbar 130 A Trolley Busbar 58859 58860 58861 58862 4m. Standard, 5 Lines, in single housing 40, 75, 105 and 130A systems have 5 conductors as standard. N TBS 044 TBS 074 TBS 104 TBS 134 40 A Trolley Busbar 75 A Trolley Busbar 105 A Trolley Busbar 130 A Trolley Busbar 58863 58864 58865 58866 4m. Standard, 4 Lines, in single housing 40, 75, 105 and 130A systems have 4 conductors as standard. 6
ELINETBS 7
17 cm. 19 cm. ELINETBS Feeder Components (Continuous Type TBS) TBS End Feed Unit End Feed Unit TBS End Feed Unit 58855 40cm TBS In-Line Feed Unit (1) In-Line Feed Unit TBS In-Line Feed Unit (1) 58856 100cm PVC housing of this unit has 5 holes in 1000m long. This unit is hanged to the support by two coupling clamps from two points. Copper continuous conductors are fixed through supply terminals and bolted to copper conductors. Feeder cables are connected to those terminals. 8
17 cm. 19 cm. ELINETBS TBS In-Line Feed Unit (2) TBS In-Line Feed Unit (2) 58881 100cm This consists of two PVC 500 mm in length and having 5 holes where the copper conductors come out. The in-line feed unit is hanged with 2 clamps and is fixed to support at 2 locations with bolts. 2 copper conductors are pulled out 25 mm from the joints of the two PVC housing, bend 90 degree and combined with terminals. The supply cables are connected to these terminals. TBS End Closure Set End Closure Set TBS End Closure Set 50345 30 cm 9
ELINETBE Genetal Features Reliability; There is no risk of accident and trouble possibility due to busbar system which has no cables moving. Staff Security; All conductors are consealed in a PVC housing to provide maximum protection for staff. Functionality; Installation is very easy due to assembled conductors in PVC contruction. There is possibility to obtain energy through more trolley wagoons from same single line. 51 mm. 68 mm. 10 11
ELINETBE PVC Housing (Jointed Type TBE) Housing profil has 5 channels for 5 conductors. Security system is provided to prevent the trolley wagon to be fixed reversely. There are 5 channels for conductors. Four or five conductors can be used in same PVC housing. Color : Red. Temperature range : -20 C and + 55 C. The green line on single side of housing indicates «neutral» position. PVC housing has high impact strength and non flammability characteristics.(ul 94 V0) 4 m long on standard housing. PVC Housing N TBE 045 TBE 075 TBE 105 TBE 135 40 A Trolley Busbar 75 A Trolley Busbar 105 A Trolley Busbar 130 A Trolley Busbar 50370 50371 50372 50373 4m. Standart, 5 lines in single housing 40A, 75A, 105A and 130A systems have 5 conductors as standard N TBE 044 TBE 074 TBE 104 TBE 134 40 A Trolley Busbar 75 A Trolley Busbar 105 A Trolley Busbar 130 A Trolley Busbar 58843 58846 58844 58845 4m. Standart, 4 lines in single housing 40A, 75A, 105A and 130A systems have 4 conductors as standard 12
ELINETBE Special Length TBE 045 40 A Special Length Trolley Busbar 58884 TBE 075 75 A Special Length Trolley Busbar 58886 N TBE 105 105 A Special Length Trolley Busbar 58888 TBE 135 130 A Special Length Trolley Busbar 58890 5 Conductors, in single housing 1 and 2 m long available. 40A, 75A, 105A and 130A Trolley busbar systems are 5 conductors as standard. TBE 044 40 A Special Length Trolley Busbar 58883 TBE 074 75 A Special Length Trolley Busbar 58885 N TBE 104 105 A Special Length Trolley Busbar 58887 TBE 134 130 A Special Length Trolley Busbar 58889 4 Conductors, in single housing 1 and 2 m long available. 40A, 75A, 105A and 130A Trolley busbar systems are 4 conductors as standard. Note: Please call EAE for other special lenghts. If required. 13
17 cm. ELINETBE Feeder Units (Joint type TBE) TBE End Feed unit End Feed Units (5 Conductors) Description TBE 045 End Feed Unit (40A) TBE 075 End Feed Unit (75A) TBE 105 End Feed Unit (105A) TBE 135 End Feed Unit (130A) 58857 50358 50359 58842 End Feed Units (4 Conductors) Description TBE 044 End Feed Unit (40A) TBE 074 End Feed Unit (75A) TBE 104 End Feed Unit (105A) TBE 134 End Feed Unit (130A) 50366 50367 50368 50369 40 cm TBE In-Line Feed unit In-Line Feed Units (5 Conductors) 19 cm. TBE 045 In-Line Feed Unit (40A) TBE 075 In-Line Feed Unit (75A) TBE 105 In-Line Feed Unit (105A) TBE 135 In-Line Feed Unit (130A) 58858 50360 50361 50362 100 cm In-Line Feed Units (4 Conductors) End Cap Description TBE 044 In-Line Feed Unit (40A) TBE 074 In-Line Feed Unit (75A) TBE 104 In-Line Feed Unit (105A) TBE 134 In-Line Feed Unit (130A) End Cap Set Description TBE End Cap Set 50374 50375 50376 50377 50346 14
ELINETBE In-Line Feed Unit This consists of two PVC 500 mm in length and having 5 holes where the copper conductors come out. The in-line feed unit is hanged with 2 clamps and is fixed to support at 2 locations with bolts. 2 copper conductors are pulled out 25 mm from the joints of the two PVC housing, bend 90 degree and combined with terminals. The supply cables are connected to these terminals. 15
ELINETBS-TBE Trolley Wagons Trolley wagon with motor moves troughout the busbar. Damaged brushes in system due to long service life can be replaced easily. Movable or fixed machines are powered by trolley wagons. Trolley wagon with support unit fixed to a puller lever that aquipped with machine. Conductor moves with machine all together. TB5 Trolley Wagon with Fuse Box TB5 Trolley Wagon with Fuse Box (5P-35A) ( Single) 50352 TB5 Trolley Wagon with Fuse Box (4P-35A) (Single) 58850 TB5 Trolley Wagons TB5 Trolley Wagon (5P-35A) (Single) TB5 Trolley Wagon (5P-70A) (Double) TB5 Trolley Wagon (5P-105A) (Triple) 58848 58849 58870 TB5 Trolley Wagon (4P-35A) (Single) TB5 Trolley Wagon (4P-70A) (Double) TB5 Trolley Wagon (4P-105A) (Triple) 58851 58847 58871 16
ELINETBS-TBE Central Distances of Sliding Hangers; 1000~1300 mm.: In all current levels at temperatures above 40 C 1300~1500 mm.: In all current levels at temperatures up to 40 C Sliding Hanger TB5 Sliding Hanger 50349 Hanger Bracket TB Hanger Bracket 97372 Joint Unit TBS Joint Unit 50348 Trolley Wagon Brush TB5 Trolley Wagon Brush 05888 TB Conductor Cartridge TB Conductor Cartridge 97094 17
ELINETBS-TBE Rubber Gasket Puller Apparatus (TBS-TBE) TB5 Rubber Gasket Puller Apparatus TB5 Rubber Gasket Puller Apparatus 58853 Rubber Gasket TB Rubber Gasket 01845 18
ELINETBS-TBE Removing Unit For Trolley Wagon (TBS-TBE) This unit is used to remove any existing trolley wagon from the system where hoist quantities are more on the line. Attention: Power should be switched off when cover of removing unit is to be opened. Description 1 Description TBS Removing Unit For Trolley Wagon (4 m.) Description 58875 TBE 045 40A Removing Unit For Trolley Wagon (4 m.) 50350 TBE 044 40A Removing Unit For Trolley Wagon (4 m.) 67288 TBE 075 75A Removing Unit For Trolley Wagon (4 m.) 50363 TBE 074 75A Removing Unit For Trolley Wagon (4 m.) 90576 TBE 105 105A Removing Unit For Trolley Wagon (4 m.) 50364 TBE 104 105A Removing Unit For Trolley Wagon (4 m.) 90577 TBE 135 130A Removing Unit For Trolley Wagon (4 m.) 50365 TBE 134 130A Removing Unit For Trolley Wagon (4 m.) 90578 500mm 2 CLICK This module is obtaned by cutting the PVC housing in 50 cm TBS Trolley wegon is aligned in between joint units. 3 Remove the bolts of joint unit in order to 4 Remove PVC housing as shown. 5 Move the conductors by hand and remove the trolley wagon from it is location. 6 Apply same method on reverse in order to fix trolley wagon again. 19
ELINETBS Conductor Puller (Continuous Type TBS) TB5 Conductor Puller TB5 Conductor Puller 58854 How to use a Conductor Puller 1-) Copper conductors rolled are placed to channels of PVC housing by «Conductor Puller» as shown here. N 1 2 3 4 20
ELINETBS Installation Manual (Continuous Type TBS) 1-) Hangers are fixed to steel structure on ceiling at every 1,3 ~1,5 m interval along the length of line. Sliding hangers are fixed to hanger bracket. 2-) 4 m long PVC housing is placed throughout sliding hangers by paying attention to follow the neutral line at sameside. The PVC housing are fixed together with joint units. 1 2 21
ELINETBS Installation Manual (Continuous Type TBS) Two PVC housings are put together by sticky EPDM gasket. Joint is centered by joint unit and tightened by screws to complete installation. 1 The PVC housings are faced together by EPDM gasket single side sticky. 2 Joint unit pieces are put together by centering EPDM gasket. 3 Jaws of joint unit are inserted each other and fixed by screws to PVC housing. 4 22
ELINETBS Feeder Unit Installation (Continuous Type TBS) 1-) End Feed unit; Copper conductors are fixed each other at joint point of unit. (End Feed unit should be fixed at joint point.) 1 2 1-) End Feed unit is aligned with main line. 2-) Joint point is covered by EPDM gasket sticked. 3 4 3-) Screws on joint unit are tightened to the PVC housing. 4-) Threaded rod is installed to joint unit for fixing PVC housing to hanger support. 5 6 5-) Conductors are bended 90 and pushed to PVC housing. 6-) Cover of end feed unit is fixed by nuts. Installation is completed. 23
ELINETBS End Closure Installation (Continuous Type TBS) 2-) Trolley wagons are placed in PVC housing. (Pin on the trolley wagon should come to groove of housing, trolley wagon can be fixed only from one direction.) Pin 3-) Before fixing end closure, all conductors are cut 15 cm longer from line end. Trolley wagon is placed in system, then end closure is fixed with joint unit. 1 2 3 4 5 24
ELINETBS Sample Installation Method (Continuous Type TBS) Sample Installation Method Of Continuous TBS End Feed Unit X 1300-1500 mm 400 300 X X X X Sample Installation Method Of In-Line Feed TBS X 1300-1500 mm In-Line Feed X X 1000 Fixed Type Joint Unit Sliding Hanger 25
ELINETBE Installation Manual (Jointed Type TBE) I 1-) Hanger supports are installed to ceiling or profile along the line in 1,3~1,5 m interval. Sliding hangers are fixed to the hanger brackets. 1b 1a 2-) 4 m long PVC housings with conductors installed are slided to sliding hangers and aligned by paying attention to neutral lines on same side. 2 26
ELINETBE Installation Manual (Jointed Type TBE) 3-) All conductors in 4 m long housing are connected each other by bolts at joint areas,then plastic joint covers are fixed. 3 4-) After screwing joint covers, installation is completed. 4 Feeder Installation (Jointed Type TBE) 1-) End Feed Unit; Copper conductors are fixed each other at joint point of unit. 1 27
ELINETBE End Unit (Joint Type TBE) 2-) End cap is fixed to joint unit at line end by scrawing. 2 3 3-) Trolley wagons are placed in the system. (Pin on the trolley wagon should come to groove of housing, trolley wagon can be fixed from only are direction.) Pin Sample Installation For Joint Type TB End Feed X 1300-1500 mm 400 4000 4000 X X X X X X X 1300-1500 mm In-Line Feed X X X X 500 500 28 Sliding Hanger Fixed Type Joint Unit
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