Kämmer Corrosive Application Valves 1
Introduction Optional test port NPT ¼" Anti-blowout stem design Guided stem PN 16 modified PTFE bellows seal,as standard configuration Metal to metal body/bonnet connection for defined compression of the gasket Liner thickness minimum 5mm (3,5 mm for DN15 / ½" and DN 20 / ¾") T-groove liner connection Threaded plug and seat interchangeable with other plug and seat sizes Optional Hastelloy C-276 plug and seat inserts for small Kvs / Cvs-values DIN and ANSI bodies and connections Figure 1: 132000 Body Assembly The new series 132000 control valve completes the range of lined valves within the FLOWSERVE corporation. Many years of experience in the manufacture of lined ball and plug valves and the sophisticated experience of manufacturing excellent reproducible trims for linear valves are combined in this new product. High quality lining materials such as PFA (standard), PVDF, PP, ETFE and FEP as well as PFA antistatic cover most mediums and applications. The revolutionary PTFE bellows design allows a standard pressure rating of PN 16. The increased flow capacity means that the most economical valve can be chosen for the application. 2
Features and Benefits Features Liner materials Liner thickness Liner connection Bellows seal Hastelloy plug and seat inserts Face-to-Face Safety Benefits High Quality liner materials PFA (standard), FEP, PVDF, PP, ETFE for most corrosive applications. A minimum liner material thickness of 3,5-5 mm provides highest protection from the medium. T-grooves ensure a positive mechanical connection between the liner material and the valve body. Standard PN 16 bellows seal manufactured from modified PTFE permit universal valve applications. Hastelloy C276 plug and seat inserts for small Kvs/Cv values. Reproducible Kvs/Cv values and characteristics as well as large rangeability. DIN bodies PN 16, integral flanges, DIN face-to-face dimensions DIN bodies with integral flanges drilled in accordance with ANSI Class 150. ANSI bodies with ANSI face-to-face dimensions and ANSI Class 150 flanges. Anti-blowout stem design for all sizes, optional test connection for bellows seal leak detection and safety packing ensure maximum safety Trim Design Threaded plug and seat design for easy replacement and maintenance. Excellent reproduceable trims and Cv-values based on long term experience even for small and very small Cv-values Figure 2: Plug and seat PTFE Figure 3: Hastelloy plug and seat inserts 3
Lining Materials The liner material, the seat and the bellows seal are the only parts which are in contact with the medium. High quality lining materials such as PFA, (Perfluoroalkoxy resin) protect the metal parts of the valve assembly. T-grooves provide an extremly positive connection between the liner and the valve metal body, especially important in vacuum applications. Liner thickness is at least 5mm (3,5 mm liner thickness for DN 15 / 1 /2 and DN 20 / 3 /4 ). Liner materials are available in most common combinations. PFA, FEP, PP, PVDF ETFE or antistatic PFA cover most application requirements. Figure 4: Pressure Temperature Diagram PFA FEP PP PFA FEP Figure 5: Vacuum Temperature Diagram 4
Kvs / Cv Table Body Size DIN Stroke mm Seat Diameter mm Flow Coefficient Kv 0.011 0.017 3 0.025 0.040 0.063 0.10 15 0.16 10 20 4.5 0.25 0.40 0.63 7 1.0 1.6 10 2.5 15 5.0 0.011 0.017 10 3 0.025 0.040 0.063 0.10 0.16 25 4.5 0.25 0.40 0.63 20 1.0 7 1.6 10 2.5 12 4.0 16 6.3 25 13 12 4.0 16 6.3 40 20 20 10 25 16 40 32 16 6.3 20 10 50 20 25 16 32 25 50 47 25 16 32 25 80 40 40 40 50 63 80 120 40 40 100 40 50 63 63 100 100 180 Standard Plug Material Standard Seat Material Hastelloy Hastelloy C-276 1 C-276 1 Hastelloy C-276 1, 2 TFM 1600 2, 3 TFM 1600 3 Hastelloy Hastelloy C-276 1 C-276 1 Hastelloy C-276 1, 2 TFM 1600 2, 3 TFM 1600 3 1 Hastelloy C-176 inserts (other materials upon request). 2 TFM 1600 valve plug and seat rings are available for Cv sizes 0.1 to 0.74 with1 : 25 rangeability. 3 optional hastelloy C-276 inserts. 3 Rangeability 50 : 1 50 : 1 50 : 1 5
Standard Materials of Construction Table 1: Body and Lining materials Body/Bonnet material 0.7043 (GGG 40.3) Body pressure class PN 16 ANSI Class 150 End connections Integral flanges: DIN PN 16 ANSI Class 150 Material Table 3: Bellows seal Modified PTFE TF 1620 for DN 15, 20, 25 TFM 1600 for DN 40, 50, 80, 100 Pressure 16 bar at 120 C Table 4: Options Lining material PFA, FEP, PVDF PFA antistatic ETFE Bellows seal Stem Hastelloy C276 Hastelloy C276 Liner thickness 3,5-6 mm Table 2: Trim Kvs-values See table 2 Rangeability 50 : 1 Material Leakage class Characteristics Modified PTFE for small Kvs / Cv: Hastelloy C276 plug and /or seat inserts 0,01 of rated Kvs/Cv-value, class IV acc. to DIN IEC 534 Equal percentage Linear On - Off Valve Code 1 3 2 3 P 3 Body type Bonnet Actuator Series 132 Globe valve 132000 3 Bellows seal P2, P3 Pneumatic P4, P5 E3, E4, E5 Electric motor 6
Dimensions and Shipping Weights Table 5: Dimensions (mm) F Size A DIN PN 16 Dimensions A Class 150 DIN A Class 150 ANSI DN 15 / ½" 130 130 130 185 DN 20 / ¾" 130 130 130 185 DN 25 / 1" 160 160 184 240 DN 40 / 1½" 200 200 222 245 DN50 / 2" 230 230 254 250 DN 80 / 3" 310 310 298 400 DN 100 / 4" 350 350 350 450 F Table 6: Weights (kg) A Size Type DIN ANSI DN 15 / ½" 6 6 DN 20 / ¾" 6 6 DN 25 / 1" 11 12 DN 40 / 1½" 17 19 DN50 / 2" 19 21 DN 80 / 3" 39 37 DN 100 / 4" 44 44 7
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