Document # 3263 5/16/05 SCION tc 2005 - TAIL LIGHT ENHANCEMENT Preparation Part Number: 00016-21550 Code: YU1 Kit Contents 1 1 RH Lamp Assy. 2 1 LH Lamp Assy. 3 1 Hardware Bag Hardware Bag Contents 1 1 Instruction Sheet 2 1 Compliance Card 3 2 TYC Stickers Additional Items Required For Installation 1 Conflicts Recommended Tools Personal & Vehicle Protection Blanket Special Tools Installation Tools Socket Ratchet Torque wrench Screw driver NRT or pry tool Special Chemicals Glass cleaner General Applicability 10mm deep 36 lbf-in #2 Phillips VDC Approved Recommended Sequence of Application If any other accessories are to be installed, it is recommended they be installed in the order described below to ease installation and/or avoid redundant work. Item # Accessory 1a Satellite Radio 1b Subwoofer 2 Tail Light 3 Ground Effects Kit *Mandatory Vehicle Service Parts (may be required for reassembly) 1 2 3 Legend Page 1 of 5 pages STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. TOOLS & EQUIPMENT: Used in Figures calls out the specific tools and equipment recommended for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue. Replacement bulbs are available locally or through your TOYOTA Dealer. Description Universal P/N TOYOTA P/N Reverse 921 90981-11059 Tail/Stop Non-serviceable Non-serviceable Turn Signal 7440 90981-13043 SPECIAL NOTE: Installation Sequences After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efficient as possible while maintaining consistent quality. Also some items listed to be removed may not need to be removed if caution is taken to not damage vehicle.
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as:- Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). Safety (eye protection, rechecking torque procedure, etc.). Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Fig. 1A 1. Vehicle Preparation (a) Open rear hatch. STOP (b) Apply vehicle protection to the rear bumper and rear cargo area. (Fig. 1a) (c) Remove battery negative terminal. 2. Loosen Bumper (a) Starting with either side of the vehicle, remove the screw in the hatch opening. (Fig. 2a) Fig. 2A Fig. 2B Fig. 2D (b) Remove the bolt from the wheel well. (Fig. 2b) (c) Remove the push fastener from the bottom of the bumper near the wheel well. (Fig. 2c) (d) Pull outward on the sides of the bumper to release. (Fig. 2d) Fig. 2C (e) Repeat steps (a) through (e) on the opposite side of vehicle. 3. Remove Taillight Fig. 3B (a) Starting with either side of the vehicle, remove the tail light access cover by pressing on the release tab. (Fig. 3a) Fi g. 3A (b) Release the wire harness mount from the mounting stud by pulling straight back on the mount. (Fig. 3b) Page 2 of 5 pages
(c) Unplug the tail light connector. Push here (1) The tail light connector is located directly on the back of the taillight. (Fig. 3c) Fig. 3C Fig. 3D (2) The release tab is located close to the lamp housing (3) Press down on the release tab. (Fig. 3d) Fig. 3e Fig. 3f Fig. 3g (4) On the driver side the release tab is located on bottom of the connector. On the passenger side it is located on the top. (d) Remove the (3) mounting nuts. (Fig. 3e) (1) Access to the upper mounting nut will require bending of the trunk liner (e) Remove the tail light assembly by pulling straight back. (Fig. 3f) (1) Pull back firmly to release snap fasteners. (2) Pull the bumper and the light assembly back together as a unit. (f) Release the tail light from the bumper and remove. (Fig. 3g) (g) Repeat steps (a) through (d) on the opposite side of the vehicle. 4. Install Taillight. Fig. 4A (a) Make sure the wire harness has been pulled back through hole to ensure the wires are not pinched between the light and the sheet metal. (Fig. 4a) (b) Pull back on the bumper to gain clearance and insert the tail light into the cavity. (c) Align the tail light mounting studs through the holes and push the light forward into the cavity. Fig. 4b (1) Make sure to align the side fastener as you push the light forward. (Fig. 4b) Page 3 of 5 pages
Fig. 4c SCION tc 2005 - TAIL LIGHT ENHANCEMENT Fig. 4d (d) Align the bumper to the alignment tab on the light. (Fig. 4c) (e) Push the bumper forward. (f) Align the bumper side tabs with the slots and press inward to engage. (Fig. 4d) (g) Torque the mounting nuts to 36 lbf-in (30 lbf-in min / 37 lbf-in max) (h) Re-install the (2) upper bumper screws and the (2) wheel well screws. Do not over tighten. (i) Re-install the (2) lower push fasteners. (j) Connect the taillight connector to the vehicle connector. (k) Re-stall the wire harness mount onto the mounting stud. (l) Reinstall the access covers. (m) Repeat steps (a) through (l) on opposite side of vehicle 5. Post Installation (a) Place stickers (2), and Compliance Card in glove box. (b) Reconnect battery negative terminal and torque to 36 lbf-in. (c) Perform function checks. See last page for Functional Verifications. Page 4 of 5 pages
Checklist - these points MUST be checked to ensure a quality installation. Check: Accessory Function Checks Look For: Brake Light Turn Signal Light If any of the lamps do not function properly check the connector for full engagement. Reverse Light Tail/Park Light Page 5 of 5 pages