Aluminum Conductor Composite Reinforced Installation Guidelines and Maintenance

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3 Aluminum Conductor Composite Reinforced Installation Guidelines and Maintenance 1

Contents Installation Guidelines and Maintenance for ACCR Aluminum Conductor Composite Reinforced 1. Introduction 4 2. Conductor Information..5 a. Cable Construction and Materials..5 3. Installation Equipment... 6 a. Drum Puller.....6 b. Bullwheel Tensioner... 6 c. Stringing Block... 6 d. Sock Splice. 7 e. Chain Hoists...7 f. Reel Stands. 7 g. Conductor Grips. 8 h. Cable Cutters..9 i. Grounding Clamps.. 9 j. Running Grounds...9 4. Installation Procedures and Hardware 10 a. Tension Stringing 10 b. Sagging Procedures 10 c. Dead Ending Procedures... 11 i. Compression..11 ii. Preformed THERMOLIGN 13 d. Full Tension Splices.14 i. Compression...14 ii. Preformed THERMOLIGN.16 2

e. Conductor Jumpers / Connectors 17 i. Compression 17 ii. Parallel Grove Clamp..17 iii. Pad Tap 18 iv. Jumper Support Insulator.18 f. Clipping-In Procedures / Suspension Assemblies.19 i. Preformed THERMOLIGN..19 g. Vibration Dampers.22 5. Maintenance of ACCR....23 a. Use of repair sleeves, armor rods and full tension splices..23 b. Hot line and Hot Stick work...24 c. General ACCR Maintenance information...24 6. Warranties and Disclaimer 25 3

1. Introduction This document is intended to highlight the installation aspects and maintenance of the 3M composite conductor. Installation equipment, procedures and hardware that have been qualified for use are described. It is meant as a supplement to the IEEE-524. The contents are based upon the various installations that have occurred to date. Installation Equipment ACSR ACCR Stringing Blocks Yes Consult 3M Co. Bull Wheel Yes Consult 3M Co. Drum Puller Yes Yes Sock Splice Yes Yes Conductor Grips Any DG-Grips Cable Spools Yes Yes (40 Drum) Cable Cutter Yes Yes Reel Stands Yes Yes Grounding Clamps Yes Yes Running Ground Yes Yes Table 1 The hardware used during the installation of the 3M aluminum composite reinforced conductor, or ACCR is like that of any typical ACSR installation. Table 1 shows the comparison of hardware that can be used when installing ACCR. Main concerns of hardware choices mainly have to do with the need for larger radius stringing blocks and bullwheel tensioners. Another concern would be the need of a special conductor grip. 4

2. Conductor Information Table 3: Properties of Composite Core Material Properties The 3M Composite Conductor is a non-homogeneous conductor consisting of high-temperature aluminumzirconium strands covering a stranded core of fiberreinforced composite wires. Both the composite core and the outer aluminum-zirconium (Al-Zr) strands contribute to the overall conductor strength. Property Tensile Strength Density Stiffness Conductivity Thermal Expansion Fatigue Resistance (Endurance) Emergency Use Temperature Value 200 ksi (1380 MPa) 0.12 lbs/in 3 (3.33 g/cc) 31 Msi (215 GPa) 27% IACS 3.3 x 10-6 / F (6 x 10-6 / C) > 10 million cycles at 100 ksi (690 MPa) > 570 F (300 C) Composite Core The composite core contains 3M metal matrix composite wires with diameters ranging from 0.073 (1.9 mm) to 0.114 (2.9 mm). The core wires have the strength and stiffness of steel, but with much lower weight and higher conductivity. Each core wire contains many thousand, ultra-high-strength, micrometer-sized fibers. The fibers are continuous, oriented in the direction of the wire, and fully embedded within high-purity aluminum, as shown in Figure 1. Visually, the composite wires appear as traditional aluminum wires, but exhibit mechanical and physical properties far superior to those of aluminum and steel. For example, the composite wire provides nearly 8 times the strength of aluminum and 3 times the stiffness. It weighs less than half of an equivalent segment of steel, with greater conductivity and less than half the thermal expansion of steel, as shown in Table 3. Table 4: Properties of Aluminum Zirconium Wire Property Value Tensile Strength (<0.153 diameter) # Tensile Strength (>0.153 diameter) # >23.5 ksi (162 MPa) >23.0 ksi (159 MPa) % Tensile Elongation 1 > 2% Tensile Strength Retention after 280 C/1hr # > 90% Density 0.097 lbs/in 3 (2.7 g/cm 3 ) Conductivity / Resistivity at 20 C >60%IACS <28.73 x 10-9 Ohm.m Continuous use temperature 210 C Emergency use temperature 240 C # 10 in. (250 mm) gauge length Source: Properties of Heat-Resistant Aluminum-Alloy Conductors For Overhead Power- Transmission Lines, K. Kawakami, M. Okuno, K. Ogawa, M. Miyauchi, and K. Yoshida, Furukawa Rev. (1991), (9), 81-85. Outer Strands The outer strands are composed of a temperatureresistant aluminum-zirconium alloy which permits operation at high temperatures (210ºC continuous, 240ºC emergency), as shown in Figure 2. The Al-Zr alloy is a hard aluminum alloy with properties and hardness similar to those of standard 1350-H19 aluminum but a microstructure designed to maintain strength after operating at high temperatures; that is, it resists annealing. In contrast, 1350-H19 wire rapidly anneals and loses strength with excursions above 120 150ºC. The temperature-resistant Al-Zr alloy wire has equivalent tensile strengths and stress-strain behavior to standard 1350- H19 aluminum Figure 2: The outer strands maintain strength after operating at high temperatures. wire, as shown in Table 4. Figure 1: The composite wire provides high strength and conductivity at low weight. 5

3. Installation Equipment Drum pullers like the one shown figure 4 have been used successfully in the stringing procedures of ACCR conductors. In conjunction with a back tensioning device such as a bullwheel tensioner this device can be used with any installation of ACCR conductors. Figure 4: Drum Puller Bullwheel Tensioner Bull wheel tensioners have been used during the installation of ACCR conductors with no problems or issues occurring during the stringing operation. It is very important to use a larger sized bull wheel diameter when stringing this type of conductor. Consult 3M Co. on the recommended size Bullwheel to use pertaining to the particular installation needs. Figure 5 shows a 54-inch diameter combination tensioner with a reel stand. This bullwheel was used during the Figure 5: Bullwheel Tensioner installation of a 795 Kcmil ACCR. Larger stringing blocks shall also be utilized during this procedure to avoid any damage to the core of the ACCR conductor. Section 2.3 explains more on typical stringing blocks. Stringing Blocks A combination of high stinging tension with a small bend radius can damage the inner core wires of the ACCR conductor. Therefore the need for larger diameter stringing blocks is essential when installing ACCR. A roller array block is required at all breakover towers and high running angles (Fig 6). 28 stringing blocks (Fig 6) are required at all suspension towers. Consult 3M Co. on the recommendations of stringing blocks pertaining to the particular installation needs. Figure 6: Roller Array and 28-inch Block 6

Sock Splices A sock splice, also known as a basket grip, wire mesh or Kellem grip can be used to string ACCR conductor. It is recommended that a double swivel connection be utilized with the sock splice to reduce any twisting of the conductor during the tension stringing operation. The conductor should not be used that is under the sock splice and should be cut out. No bands should be used on the end to hold the sock splice. Pulling socks splices through stringing blocks with bands can cause damage to the composite core wires. Simply use friction tape to hold the end of the sock splice. Figures 7 shows a typical sock splice in use. Figure 7: Sock Splices with Swivel Chain Hoists Any type of chain hoist may be used to tension or hold the ACCR conductor. To grip the ACCR conductor when using a chain hoist, a special conductor grip must be used. This grip is detailed in section 2.7. A typical chain hoist usage is shown in figure 8. Reel Stands Standard reel stands may be used to hold the reel of ACCR conductor during the stringing operation. Reel stands combined with bullwheel tensioners have been used to ensure proper back tensions on the ACCR conductor. It is recommended that a bullwheel tensioner along with a reel stand be utilized to maintain proper stringing tensions. ACCR is delivered primarily on NEMA standard steel returnable reels. 7

Conductor Grips Important Note: Chicago grips shall NOT be used in any way to hold, grip or tension ACCR conductors. Tests done with the Chicago grip has shown that due to the offset griping action, it induces a sharp bend to the conductor and causes damage and destruction to the composite wires at even low tensions. An alternative to using the Chicago grip is the use of a Distribution Grip (DG Grip) or a temporary preformed dead end assembly. The distribution grip is a one-piece preformed assembly that can be used 3 times as a conductor grip. A distribution grip is shown in figure 10. Another type of conductor grip that can be used on the ACCR conductor is a temporary THERMOLIGN Dead End. This two-piece assembly can be used 3 times as a conductor grip or 1 time as a conductor grip and then be used as a permanent dead end assembly. A preformed dead end used as a conductor grip is shown in figure 11. Both of these conductor grips have been used successfully to grip the ACCR conductor during the sagging procedures before the permanent dead end is installed. ACCR Figure 10: Distribution Grip Figure 11: THERMOLIGN Dead End Figures 10 and 11 show that each of the conductor grips are not fully installed. The tails of each assembly are not snapped down and locked on to the conductor. This allows the grip to be un-installed and removed more easily. These types of grips should be used at any time the ACCR needs to be gripped, this includes if insulators need to be changed or serviced to release tension in the line. 8

Cable Cutters Any type of cable cutter that is meant to cut ACSR or AAAC may be used to cut the ACCR conductor. Tape the outer conductor strands down before cutting the cable to prevent the aluminum stands from un-stranding or bird caging. Conductor Grounding Clamps Grounding clamps that are typically used on other conductors are compatible with use on the ACCR conductor. Grounding clamps should be sized appropriately to fit the size conductor being installed. Figure 12 shows a typical grounding clamp used on a 795 Kcmil ACCR. Running Grounds Figure 12: Conductor Grounding Clamp The use of running grounds or traveling grounds can be used when installing ACCR conductors. The proper sized running ground should be used when installing the ACCR conductor. Figure 13 shows a running ground that was used during an installation of a 795 Kcmil ACCR. Figure 13: Running Ground 9

4. Installation Procedures and Hardware Tension Stringing The recommended stringing procedure used to install ACCR conductor is the tension stinging method. This method involves pulling or stinging the ACCR conductor under tension and not allowing the conductor to drag on the ground. The slack stringing procedure involves that the conductor would be pulled out on the ground by means of a pulling truck or laid out on the ground by dispensing the cable from a moving vehicle holding the reel stand. This method is not recommended. It is important to maintain sufficient back tension when installing the ACCR conductor to not allow the conductor to drag onto the ground or any support structures that might be used. On the other hand too much back tension combined with small bend radiuses such as small diameter stringing blocks can cause damage and destruction to the inner composite core wires. Refer to sections 1.2, 2.2 and 2.4 for information on the proper size equipment and back tensions to be used during the stringing procedure. Tensioning equipment should be located at 3X the height of the break-over block on the first tower. Every attempt should be met to obtain this set-up distance to reduce the pulling angle over the break-over point. Major equipment required for tension stringing includes reel stands, tensioner, drum puller, large stringing blocks, sock splices and conductor grips such as DG grips or preformed dead ends. Sagging Procedures Methods of sagging that have been used on the ACCR include line-of-sight measurements and rope or wave reflection sagging. Sagging procedures of ACCR conductor are very similar to that of any other conductor. Whether or not a compression type or THERMOLIGN dead end is to be used on the conductor, the conductor grip must be placed on the conductor at least 12 to 15 feet from the connection point to the insulator string. After the final sag tension is set, the dead ends can be installed onto the ACCR. With the initial placement of the conductor grip at 12 to 15 feet, this should allow enough slack in the conductor to maneuver it and apply the dead end assembly. This will be detailed in the next few sections. 10

Dead ending Procedures Compression Dead Ends Compression type dead ends manufactured by ACA (figure 16) have successfully been utilized in the installations of ACCR conductor. These types of compression dead ends are specifically designed by ACA to grip not only the outside aluminum strands but also to grip the core wires separately of the ACCR. Therefore the installation steps of the dead end consist of a two-step compression procedure. Figure 16: ACA Brand Compression Dead End After the final sag tension of the conductor is established, a measurement is made to determine were the dead ends will be connected to the insulator string. The cable is then cut at this point. By using a cable strand-trimming device, also known as a cable circumciser, the outer layers of aluminum are removed. It is very important to not nick the composite wires while trimming the aluminum layers. See figure 17. The aluminum tape that is on the composite core wires must be left on, this will not affect the outcome of the compression stages. 11

The cable should be brushed with a wire brush to remove oxides from the cable surface. The large outer sleeve is then placed over the cable but is not compressed. Next, the end fitting is placed over the exposed core wires and is compressed with a 100-ton press. See figure 18. The outer sleeve is then slid over the first compressed part and filled with high temperature inhibitor grease. The Figure 17: Trimming the Aluminum layers 6- inches grease port is plugged and now the outer sleeve can be compressed over the first part with the same 100-ton press. See figures 19 and 20. Please note that there are two different sized dies that are needed to complete the installation of the dead end. The compression dead end can now be connected to the insulator string and appropriate jumper connectors to it can now be installed. Figure 18: First compression on core wires. Figure 19: Larger Outer Sleeve Figure 20: Second Press 12

THERMOLIGN Dead End THERMOLIGN dead ends produced by Preformed Line Products (figure 20) have been used successfully in the installation of ACCR conductors. The dead end designed for the ACCR is a two-layer construction consisting of a reinforcement rod layer and another layer, which is used as the connection point to the insulator string. Thimble-Clevis Formed Wire Dead-End Structural Support Rods ACCR Conductor Figure 20: THERMOLIGN dead-end assembly. After the final sag tension of the conductor is established, a measurement is made on the conductor to determine where the dead end assembly will connect to the insulator string. There are two layers that make up the construction of the preformed dead end assembly. Each layer has match markings on them. These match markings will determine where the first layer of reinforcement rods will be placed onto the conductor. After the rods are installed onto the conductor the second layer is placed over the rods matching up the markings over each other. A thimble clevis is attached to the second layer of rods and is then connected to the insulator string. See Figure 21. The chain hoist can know be removed along with the conductor grip. These assemblies allow the conductor to pass through the dead end and create a tail. This tail of the conductor will not be under any tension and can be cut to any length and allow it to be used as a connector or jumper to the existing line. See figure 22. Figure 21: THERMOLIGN Dead End with Clevis 13

Dead End Conductor Tail Figure 22: THERMOLIGN Dead End Complete Connection to existing line with the use of a PG clamp. Full Tension Splices Compression Splices Compression type conductor splices manufactured by ACA (figure 23) have successfully been utilized in the installations of ACCR conductor. These types of compression splices are specifically designed by ACA to grip not only the outside aluminum strands but also to grip the core wires separately of the ACCR. Therefore, like the compression type dead end assembly, the installation steps of the full tension splice consist of a two-step compression procedure. 3M recommends that the minimum distance from a splice location to a dead end or suspension tower should be 50 feet. Figure 23: Full Tension Compression Splice The full tension compression splice installation first consists of trimming back the top aluminum layers of the two conductor ends to be spliced. This procedure involves the use of 14

a cable-trimming device. See figure 17. Care must be taken to not nick the composite wires when trimming the aluminum layers off of the conductor. After the aluminum strands have been removed, the two exposed composite wire cores can be spliced together. This is the first of two compression steps for the splice. The larger outer aluminum sleeve is first placed over the conductor but not compressed. The steel tube is now placed over the ends of the exposed core wires and compressed with the 100-ton press with the specified die size. See figure 24. Core Wire Sleeve ACCR Figure 24: ACA splice Large outer sleeve The cable should be brushed with a wire brush to remove oxides from the cable surface. The outer sleeve is then slid over the first compressed part and filled with high temperature inhibitor grease. The grease port is plugged and now the outer sleeve can be compressed over the first part with the same 100-ton press. See figure 25. Please note that there are two different sized dies that are needed to complete the installation of the dead end. 100-Ton Press Large outer sleeve Figure 25: ACA Splice second Compression 15

THERMOLIGN Full Tension Splice Preformed type full tension splices produced by Preformed Line Products (figure 26) have been used successfully in the installation of ACCR conductors. The splice designed for the ACCR is a two-layer construction consisting of a reinforcement inner rod layer and an outer rod layer. Figure 26: Helical-rod full-tension splice The cable should be brushed with a wire brush to remove oxides from the cable surface. The two ends of the conductor that are going to be spliced are brought together and held by the use of a chain hoist and two conductor grips. (See section 2.7 on information regarding the proper selection and use of conductor grips) Conductor grips must be spaced out so that the installation of the splice does not interfere with the conductor grips themselves. Depending on the length of the splice, this distance could be up to 15 feet between the ends of the conductor grips. 3M recommends that the minimum distance from a splice location to a dead end or suspension tower should be 50 feet. The first layer of rods is applied to the conductor making sure that the center markings on the rods are at the splice point of the two conductor ends. After the first layer of rods is applied the second layer can now be installed over the first. There are also center marks on the second layer of rods that match up with markings on the first layer. See figure 27. The installation of the preformed full tension splice is then complete. ACCR 1 st layer of rods 2 nd layer of rods Figure 27: THERMOLIGN Full Tension splice Center Mark 16

Conductor Jumpers / Electrical Connectors Compression Compression type jumper connectors have been utilized in the installation of ACCR conductors. These types of compression terminals, made by ACA, can be compressed directly over the outside layer of the ACCR. Since these types of terminals are generally used on the conductor were there are no tensions involved, there is no need to trim back the outside layers of the conductor and compress a second steel sleeve onto the composite wires. An example of a compression type terminal connector is shown in figure 28. ACCR Dead End Terminal Connector Figure 28: ACA Terminal connector Parallel Grove Clamp (PG Clamp) Parallel Grove Clamps, or PG clamps have been utilized in the installation of ACCR conductors. These types of connectors, made by ACA, can be installed directly over the outside layer of the ACCR. An example of a PG Clamp is shown in figure 29. PG Clamp Figure 29: PG Clamp connecting 477 ACCR to 556 AAC 17

T-Tap Connector T-Tap connectors have been utilized in the installation of ACCR conductors. These types of connectors, made by ACA, can be installed directly over the outside layer of the ACCR. These types of connectors usually have a breakaway torque bolt that automatically sets the needed torque specification of the hardware. An example of a Pad Tap connector is shown in figure 30. Compression T-Taps are also available and are approved for use on ACCR. Figure 30: Pad Tap Connector Jumper Support Insulator When there is a need to use a jumper support insulator, the installation of Armor Rods is needed to support the ACCR conductor. Armor rods manufactured by Preformed Line Products have been used successfully in the installation of ACCR conductors were it is needed to connect to a jumper support insulator. The Armor Rods are installed over the ACCR and then the connector or shoe is installed over the Armor Rods. The shoe is then connected to the insulator string. See Figure 31. The Armor Rods gives the ACCR conductor more rigidity so that the connector does not harm the composite wires in the core of the cable. It is important to note that the shoe size will have to be increased to go over the outside dimensions of the Armor Rod plus the ACCR conductor. Jumper Support Insulator Connector Shoe Armor Rod ACCR Figure 31: Jumper Support Insulator 18

Clipping-in Procedures / Suspension Assemblies Preformed - Thermolign Preformed type suspension assemblies are the preferred choice and recommended for use on the ACCR conductor. This suspension assembly, manufactured by Preformed Line Products, is a 2-layer helical-rod construction consisting of a reinforcement inner rod layer, a neoprene elastomer insert and a second outer layer of rods installed over the neoprene insert. See Figure 32. Elastomer Insert Outer Rods Aluminum Housing Inner Rods ACCR Conductor Aluminum Strap Figure 32: Helical-Rod Suspension Assembly from PLP. The clipping portion of the conductor stringing operations involves the work following the sagging and dead-ending of the conductors. The first step of installing the suspension assemblies is to mark the conductor s center point referenced to the final connection to the insulator string. This is done while the conductor is still in the stinging block. The next step would be to install the first layer of the inner reinforcement rods to the conductor. It is recommended that the first layer of rods be installed on the conductor while the conductor is still in the stinging block. The first layer of rods is installed this way because in the next step of removing the block, the conductor must be held up in place by the use of a conductor hook or strap along with a chain hoist. By having the reinforcement rods in place before the hook or strap is used, this gives the conductor more rigidity. The hook or strap could cause damage to the inner composite wires of the ACCR if this first layer of rods is not installed before the conductor is removed from the stringing block. See figure 33. There are center marks on each of the inner rods that must be lined up with the center mark on the conductor. 19

Stringing Block Figure 33: Inner rods installed through stringing block 1 st Layer of Rods ACCR After the first layer of rods is installed onto the conductor, the conductor can now be removed from the stringing block with the use of a strap along with a chain hoist. The strap must be positioned on the conductor giving clearance to install the neoprene insert and also be able to install the outer rods over the insert. See figure 34. Strap with chain hoist Figure 34: Stringing block is removed ACCR The neoprene insert is now placed over the inner rods lining up the center of the insert with the center marks on the inner rods. The two halves of the neoprene insert may be taped together to hold it on to the conductor before the outer rods are installed over it. The outer layer or rods are now installed over the neoprene insert. These rods also have center marks on them that should match up with the center of the neoprene insert. The aluminum housing and strap are then placed over the outer rods of the assembly. The suspension assembly is brought up to the insulator string and attached to it using the hardware provided with the aluminum housing. 20

The chain hoist and strap are then removed. The strap should be able to be pulled out of the open slots in the outer rods created when they were installed. See figure 35. Open slots in outer rods Figure 35: Second layer of rods on suspension Figure 36 shows a completed and installed suspension assembly. The size ACCR conductor show in this figure is a 795 Kcmil. Figure 36: Completed Suspension Assembly 21

Vibration Dampers Vibration dampers, manufactured by ACA and PLP have been successfully used in the installations of ACCR conductors. Typical vibration dampers have a breakaway torque bolt that insures the proper torque setting when installed on the conductor. Tests have shown that the clamp used with the vibration dampers do not cause any damage to the composite core wires of the ACCR. A typical vibration damper is shown in figure 37 and an actual installation on the ACCR is shown in figure 38. Figure 37: Damper from ACA Figure 38: Dampers installed on a 477 Kcmil ACCR 22

Maintenance of ACCR Recommendation for Use of Repair Sleeves, Armor Rods and Full-Tension Splices Damage of conductor strands can reduce the strength and electrical conductivity. Restoration of these properties may be achieved by the use of various repair options as presented below. These are recommendations provided by the accessory suppliers. Specific strand counts are provided with reference to a 300 ACCR conductor with a 26/7 construction. Supplier Repair Product Max. % Broken Aluminum Strands Max. Number Broken Aluminum Strands for 300 ACCR Max. % Broken Core Strands PLP Line guard 11% 3 0 PLP Armor Rods 22% 8 0 PLP Conductor 50% 13 0 Splice PLP Full-Tension Splice 100% 26 100% ACA Line guard 25% 6 0 ACA Armor Rods 50% 13 0 ACA Compression 33% 9 0 Repair Sleeve ACA Compression Full-Tension Joint 100% 26 100% PLP Preformed Line Products www.preformed.com ACA ACA Conductor Accessories (formerly Alcoa) www.acasolutions.com Please note that only accessories used for Hi-Temperature ACCR may be used with the 3M conductor. All other maintenance procedures having to do with the ACCR conductor should follow the requirements in this booklet for safe handling of and installation of any and all accessories. 23

Hot Line / Hot Stick Work Case studies have shown while the ACCR conductor is running in a high load condition, the actual surface temperature of the ACCR is only a few degrees above ambient temperature. This actual increase in surface temperature is affected by conditions including: actual ambient temperature, wind speed, size of the conductor, line loading, etc. Therefore the working temperature of the conductor is well under the heat rating of hot sticks. It is 3M s recommendation however to verify the surface of the ACCR under load prior to hot stick work with a noncontact (IR) thermometer and comparing this temperature to the manufacture s recommended temperature limit on the hot stick to be used. General ACCR Maintenance Information It is important and required that the only accessories to be installed on ACCR must be qualified for usage by ACA, PLP or 3M. In no case shall another type of accessory used for ACSR, ACSS or other conductor type be used on ACCR conductor. It is 3M s recommendation that all spare accessories used on the ACCR be kept in a separate location and well labeled as to not be confused or mixed in with non-accr accessories. A typical list of spare or maintenance type accessories should include: ACA Compression Repair Sleeves Full Tension Compression Splices Full Tension Compression Dead Ends Compression Terminals Hi-Temperature Filler Compound Alnox Joint Compound for Terminal Connectors Correct Sized Compression Dies (both steel and aluminum sizes) for Compression Hardware PLP DG Grips to be used as ACCR Conductor Grips Thimble Clevis for DG-Grips Armor (Repair) Rod Full Tension Preformed Splice if Applicable Full Tension Preformed Dead End if Applicable THERMOLIGN Suspension (or Trunion type) Assemblies Installation Tools and Equipment 54 minimum diameter Bullwheel tensioner Sherman and Reilly Roller Arrays 28 sheaves for suspension towers 100 Ton Press and a 10,000 psi hydraulic pump system 1 picking strap for installation of suspensions Steel Wire Conductor Brush Heavy Duty Friction Tape for Sock Splices 24

Warranty, Disclaimer, and Limitation of Liability Product Use: All statements, technical information and recommendations contained in this document are based upon tests or experience that 3M believes are reliable. However, many factors beyond 3M s control can affect the use and performance of a 3M product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. Since these factors are uniquely within the user s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user s method of application. Warranty and Limited Remedy: Unless stated otherwise in 3M s product literature, packaging inserts or product packaging for individual products, 3M warrants that each 3M product meets the applicable specifications at the time 3M ships the product. Individual products may have additional or different warranties as stated on product literature, package inserts or product packages. 3M MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. User is responsible for determining whether the 3M product is fit for a particular purpose and suitable for user s application. If the 3M product is defective within the warranty period, your exclusive remedy and 3M s and seller s sole obligation will be, at 3M s option, to replace the product or refund the purchase price. Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. 25