GREAVES COTTON LTD. SPARE PARTS CATALOGUE D SERIES TBD 3 V6 RC 250 KVA Base Engine GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune 411019, India, Tel: (91) 20 67308200 Fax: (91) 20-27472276 Document number. 1 233 0 006 0144 (00) 12/12 Page 1 of 98
GREAVES COTTON LTD WATER COOLED DIESEL ENGINE TBD3 V6 RC 250 KVA BASE ENGINE SPARE PARTS CATALOGUE Diesel Engines Unit Chinchwad, Pune- 411 019. INDIA Tel. : (091-020) 67308200 Fax: (091-020) 27472276 Document number. 1 233 0 006 014 4 (00) 12/12 Page 2 of 98
INTRODUCTION This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings. On account of continuous technical development the figures and part lists are not binding. Ordering of Spare Parts : To enable us to supply correct spares please furnish following details : 1. Engine - Type (engraved on name-plate). 2. Engine Number (engraved on name-plate and crankcase). 3. Quantity, Description, Part No., and item No. of the Spare Part(s) required. 4, Mode of dispatch you wish. 5. Your address (please specify post or railway station if necessary). Document number. 1 233 0 006 014 4 (00) 12/12 Page 3 of 98
WATER COOLED DIESEL ENGINE TBD3V6 RC BASE ENGINE Document number. 1 233 0 006 014 4 (00) 12/12 Page 4 of 98
Modifications summary Modification No. Document Number / Date Details of Modifications Page No 00 123300060144 /28.11.2012 New Release --- Document number. 1 233 0 006 014 4 (00) 12/12 Page 5 of 98
Contents Sr. no Description Page number 1 Crankcase 8-11 2 Front wall Cover 12-15 3 Flywheel Housing 16-17 4 Crankshaft Assembly 18-19 5 Piston and Connecting Rod 20-21 6 Camshaft 22-23 7 Valve with Actuation Mechanism 24-25 8 Cylinder Head assembly 26-29 9 Fuel Injector Pump 30-31 10 Hand priming pump 32-33 11 Fuel Pump Drive assembly 34-35 12 Fuel filter 36-37 13 Fuel Injector 38-39 14 High pressure pipe 40-41 15 Lub. Oil Sump assembly 42-43 16 Gear Type Lub. Oil Pump with Suction Pipe 44-45 17 Lub. Oil Filter 46-47 18 Plate type Oil Cooler Assembly 48-49 19 Fresh Water Pump 50-51 20 Cooling Water Pipes 52-53 21 Tension Roller 54-55 22 Air Intake Manifold. 56-57 23 Exhaust Manifold 58-59 24 Turbocharger 60-61 25 Casing for turbine 62-63 26 Cover for exhaust manifold 64-65 27 Radiator mounting 66-67 28 Fan drive assembly 68-69 Document number. 1 233 0 006 014 4 (00) 12/12 Page 6 of 98
Sr. No. Description Page No. 29 Circulation Cooling radiator cooled engine 70-71 30 Turbocharger attachment RC 72-73 31 Air Filter assembly 74-75 32 Exhaust out let elbow 76-77 33 Engine Foot 78-79 34 Flexible pipe 80-81 35 Battery charging alternator 82-83 36 Turning device 84-85 37 Gauges and switches 86-87 38 Numerical index 88-94 Document number. 1 233 0 006 014 4 (00) 12/12 Page 7 of 98
CRANKCASE ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 8 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123301100248 CRANK CASE 1 1 123301100246 Crankcase, Assly. consist of fig. No. 5-41. 2 632413270014 10 mm Dia X 11Length Plug aluminum 7 3 620513270014 12 mm Dia. Plug aluminum 7 4 632413270024 14 mm Plug aluminium 4 5 002200121121 M24 1.5 Taper Plug 2 6 623403300134 Brass Sleeve 6 7 623403300124 Copper bush 12 8 623203100014 Dowel pin for main bearing 4 9 623203100024 Dowel pin for main bearing 3 10 623203100034 Dowel pin for main bearing 1 12 632403500094 M18 165 DIN- Hexagon screw 16 931m 12.9 13 602150611851 Steel Washer 16 14 623404320022 Cam Bearing bush 2 15 623404320012 Cam Bearing Bush 2 16 620609760014 Brass Cap 4 17 602060501215 AM12 X 1.5 DIN Screw Plug 1 7604-5.8 18 604920101218 A12 X 1.5 DIN7603- Copper Washer 1 Cu 19 123304650015 Piston Cooling Nozzle 6 20 602000100845 M8 45 DIN-931 - Hex screw 6 8.8 21 602160310080 B8 DIN-137 Belevi Washer 6 22 623203400084 Thrust Washer (Steel) or Ring half 23 602032100612 AM6 12 DIN-963-5.8 Countersunk Screw for Thrust washer 24 602201500408 4 8 DIN-1481 Clamping sleeve (Spring Dowel) 25 602100540080 M8 DIN 934m-10 Hex Nut 9 1 2 4 5 26 623203400074 Ring Half or Ring Half - Bronze (Series) 2 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 9 of 98
CRANKCASE ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 10 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 28 602160100080 B 8 DIN-127 Spring washer 9 29 602201001024 10m 6 24 DIN-7 Straight pin or dowel 4 30 602011010811 M8 110 DIN-939-5.8 Stud 4 31 123307880024 Cover plate 1 32 623208530154 Shaped gasket 1 33 602000500820 M8 20 DIN-933-8.8 Hex screw 9 34 602011020825 M8 25 DIN-939-8.8 Stud 5 35 604931301401 14 3 'O' ring for Push Rod Sleeve 36 623406370114 Bracket 2 37 602000502040 M20 40 DIN-933-8.8 Hexagon Screw 2 38 602150120210 21 DIN 125V 2A Washer 2 39 123204306107 Main Bearing Pair 5 40 623204320064 Balancing Shaft Bearing bush 41 623204320074 Balancing Shaft Bearing bush 42 623203000155 Consisting of sr. no. 42A & 45 12 Balancing Shaft 1 42A 623203000154 Balancing Shaft 1 43 623403710074 Front gear wheel 1 44 623406710064 Counter weight 1 45 632413270014 10mm Dia X 11 Length Plug aluminum 2 46 602007040830 M8 30 DIN-912-10.9 Allen screw 8 47 602000500820 M8 20 DIN-933-8.8 Hexagon screw 2 48 602160100080 B 8 DIN-127 Spring ring 15 49 602201500614 6 14 DIN-1481 Clamping sleeve 2 50 623206710024 Counter weight 1 51 602000500825 M8 25 DIN-933-8.8 Hexagon screw 5 52 623206730024 Segment 1 53 602000100850 M8 X1.25 X 50 8.8 CL Hex Screw 2 54 123301320024 Cylinder Liner 6 55 604931314202 142 4,5 DIN-3770 'O' ring 12 * Not illustrated 1 1 Document number. 1 233 0 006 014 4 (00) 12/12 Page 11 of 98
FRONT WALL COVER ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 12 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123207800167 FRONT COVER 1 1 123207800166 Front wall cover, consisting of fig. No. 1A & 2 1A 123207800164 Front Wall Cover 1 2 604960650901 Oil seal 1 3 623208530094 Shaped gasket 1 4 602000100860 M8 60 DIN-931-8.8 5 602000100870 M8 70 DIN-931-8.8 Hexagon screw 3 Hexagon screw 1 6 602000100885 M8 85 DIN-931 - Hexagon screw 6 8.8 7 602000110813 M8 130 DIN-931 - Hexagon screw 1 8.8 8 602000111013 M10 130 DIN-931 Hexagon screw 2-8.8 9 602000500820 M8 20 DIN-933 - Hexagon screw 9 8.8 10 602160310080 B8 DIN-137 Spring washer 27 11 602160100100 Spring washer 2 12 602011010811 M8 X 110 Stud 4 1 13 602100540080 M8 Hex. Nut 4 21 623209820034 Angle plate 1 22 602000100895 M8 95 DIN-931 - Hexagon screw 3 8.8 27 623207870214 Cover ( Air starting ) 1 29 604931041243 O Ring 1 30 *623207870207 Cover instd. of hyd pump consisting of r. no.31 & 32 31 604931041003 NBR 100 x 3 O Ring 1 32 623209760034 End cover instead hyd 1 pump 33 602032100815 Countersunk screw 1 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 13 of 98
Spare part catalogue D Series TBD3V6 RC BASE Engine FRONT WALL COVER ASSEMBLY Document number. 1 233 0 006 0144 (00) 12/12 Page 14 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FRONT COVER 1 34 *123209423207 Venting Valve Assembly consisting Fig No. 35-40 35 123409420615 Vent pipe 1 36 604931302001 'O' Ring 1 37 604021012520 Pipe clip 1 38 602000500625 M6x25 DIN 931-8.8 Hexagon Screw for pipe clip 1 39 602160100060 Spring washer for pipe clip 1 1 40 602100540060 M6 DIN-934m - 10 Hexagon Nut for pipe clip 1 *Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 15 of 98
FLYWHEEL HOUSING ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 16 of 98
FIG, NO PART SPECIAL DATA DESCRIPTION QTY REMARK NUMBER 123307010067 FLYWHEEL HOUSING 1 1 123307010064 Flywheel Housing 1 SAE - 1 3 604960651332 Oil Seal Flywheel side 1 4 623208530094 Shaped Gasket 1 5 602000100885 M8 85 DIN-931 - Hex. Screw 5 8.8CL 6 602160100080 B8 DIN-137 Spring Washer 5 7 602001001665 M16 1.5 65 DIN- 960- M-8G 8 602000100845 M8 45 DIN-931 8G Hex. Screw 1 Hex. Screw 2 9 602160310160 B16 DIN-137 Spring Washer 1 11 602160100120 B12 DIN-127 Spring Washer 8 12 602000101260 M12 60 DIN-913m - Hex. Screw 8 8G 13 602007001216 M12 60 DIN-912 - Allen Screw 2 10K 14 602100540100 Nut (Starter Mounting) 3 15 602160100100 Spring Washer (Starter Mounting) 3 16 602011001025 M10X1.5X25 8.8CL Stud (Starter Mounting) 3 17 123309500234 Oval flange 1 Not illustrated 18 602032100815 M8 x 16 CSK Screw 2 Not illustrated 19 123208530914 Gasket 1 Not illustrated * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 17 of 98
CRANKSHAFT ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 18 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123201400037 CRANK SHAFT 1 ASSEMBLY 1 123201400036 Crankshaft, compl. consist 1 of Fig No. 1A -7 1A 123201400034 Crankshaft, 1 2 623203710044 Front gear wheel(lub oil Pump Driving) 1 3 623203710014 Crank Gear 1 4 623209420584 Pipe CR Shaft 3 5 123206700024 Balance weight 4 6 602000121690 M16 90 DIN-912-10.9 Hexagon Screw 8 7 602201500614 6 14DIN-1481 Spring dowel 1 8 623203400064 Crankshaft ring 1 9 623203710114 Front Gear Wheel 1 10 123201450734 Flywheel 1 10A 123201450735 Flywheel with ring gear consist of Fig No. 10-11 11 623203750024 Ring start gear 1 12 602001016401 BM 16 1 1.5 75 Hex screw 6 DIN-96 13 623203810344 4+1 Grooves V-belt Pulley 1 14 602001014401 BM 14 1.5 75 DIN- 96 Allen screw 6 15 632113400014 Washer 6 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 19 of 98
PISTON AND CONROD ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 20 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK E23301600018 PISTON EMISSION COMP. 1A E23301600016 Piston assembly consisting of sr. no. 1,5 & 6 1 E23301600014 Piston 6 6 6 2B 123400190077 Ring Set for Piston consisting of sr. no. 2,3 & 4 6 2 105032012801 T Faced ring 6 3 105033512802 T - Ring 6 4 105039211281 DSF Ring 6 5 605020305001 Gudgeon pin 6 6 603050200050 45 x 1.75 DIN 472 Circlip 12 7 123301500017 Consists of fig. no. 7A,8,9 &10 Connecting rod, compl. 6 7A 123301500016 Consists of fig. no. Connecting rod +cap 6 7B &10 7B 123301500012 Connecting rod 6 8 623404310014 Connecting rod bush (small end) 6 9 123203530014 Connecting rod bolt 12 10 602201500420 4x20 DIN 1481 Spring dowel 6 11 123204306107 90.054-90.077mm Connecting rod bearing complete (standard) 6 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 21 of 98
CAMSHAFT ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 22 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123301700037 CAMSHAFT ASSEMBLY 1 1 123301700033 Cam shaft 1 2 123203710096 Cam gear assly. 1 Consisting Fig. No. 3-5, 22-23 3 602007040825 M8 25DIN-912-10.9 Allen screw 6 4 602160100080 Spring washer 10 5 602201500614 Dowel 1 20 623404320022 Cam Bush 2 21 623404320012 Cam Bush 2 22 623203710214 Gear Driving FIP gear 1 23 623203710294 Cam Gear 1 27 623206730014 Segment 1 28 602000500820 M8 20 DIN-933-8.8 Hex. screw 2 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 23 of 98
VALVE WITH ACTUATING MACHANISM ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 24 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123303210017 VALVE ACTUATION 1 ASSEMBLY 1 623406100017 Rocker Arm Assembly 6 complete consisting of Fig. No.2-6 2 623403400034 Washer 12 3 603050100022 22 1,2 DIN-471 Extl. circlip 12 4 123406100016 Rocker arm, complete 6 consisting of fig. No. 5,6 4A 623406450014 Rocker arm lever 12 5 623203580024 M10 Adjusting Screw 12 6 602100540100 M10 DIN-934m - 10 Hexagon nut 12 9 123409420315 Push rod tube 12 10 604920102227 A22 27 DIN-7903 - Cu 11 602000121065 M10 65DIN-931-10.9 Copper washer 12 Hexagon screw 18 12 602160100100 Washer 18 15 123303210016 Push rod assly. 12 16 623403250014 Mushroom-shaped tappet 12 17 123303210017 Actuation of Valve consisting of fig. no.15 & 16 6 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 25 of 98
CYLINDER HEAD ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 26 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK E23301800018 CYLINDER HEAD ASSEMBLY 1 E23301800017 Cylinder Head Complete consist of Fig No. 2 to 13 & 22 2 123301800015 Cylinder Head Bare consisting of 2A,21 & 22 6 6 6 2A 123301800013 Cylinder Head + V Seat insert 4 E23403510034 Injector Stud 12 5 623404600064 Valve (Inlet) 6 6 P23304600014 Valve ( Exhaust) 6 9. 123403300524 Spacer in place of roto cap 12 10 623403420014 Spring Cap 12 11 623404620014 Valve Collets 24 12 602403701220 Valve Spring (Outer) 12 13 602402701130 Valve Spring (Inner) 12 21 EM0707100002 Sleeve 6 21A 001707230112 Rubber seal 6 22 632413270014 10mm Dia X 11mm in L Aluminum Plug 6 23 604931301001 O' ring Viton (Valve Guide) 12 24 123403450042 Valve Seat Insert (inlet) 6 25 123403450032 Valve Seat Insert (Exhaust) 6 26 623403329014 Valve Guide with out 'O' ring 12 26A 623403329016 Valve guide with '0' ring 12 30 623407960034 Cylinder Head Cover 6 31 P23408530114 Cyl. Head cover Gasket 6 32 602000100855 M8X1.25X55 8.8CL Hexagon Screw 6 33 604920100814 A8X 14 DIN -7603 - Cu Copper Washer 6 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 27 of 98
CYLINDER HEAD ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 28 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 36 123408550034 Cylinder Head Gasket 6 37 604931300902 9.0X4.5 MM O' Ring Viton 24 39 604931301802 18.0X5.0 MM O' Ring Viton 24 40 623403500044 M18X 180L - 10.9 CL Cylinder Head Bolt 24 41 623403400214 27.0 Dia Disc Washer 12 42 623403400224 17.5 Dia Disc Washer 12 43 623403300124 Copper Sleeve or Bush 12 44 623403300134 Copper Sleeve or Bush 12 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 29 of 98
FUEL INJECTION PUMP Document number. 1 233 0 006 014 4 (00) 12/12 Page 30 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123300150207 FUEL INJECTION PUMP 1 1/1 P05200160004 PP6M10P9i+GOV Fuel Injection Pump Complete 1 2 P05200160003 PP6M10P9i Fuel Injection Pump 1 111 623409010195 Lubricating oil supply pipe 1 114 604043200004 M10 DIN -7603 Cu Banjo Screw 1 115 604920101014 A10X14 DIN 7603 - Copper Washer 2 Cu 116 623209390184 Flexible Pipe Lub oil Return pipe form FIP 1 117 604043200006 A6 DIN - 7623 Banjo Screw 1 118 604043200008 A8 DIN-7623 Banjo Screw 8 119 604920101218 A12 18 DIN-7603 Copper Washer 2 120 604920101418 A14 20DIN-7603 Copper Washer 16 121 602000100875 M8 X 75 DIN931 Hexagon Screw 4 8.8 CL 122 602151000084 Ball Washer 4 127 602000500630 M6 30 DIN-933 - Hexagon Screw 1 8.8 128 602100540060 M6 DIN-934M-10 Hexagon nut 1 129 602160100060 B6 DIN-127 Spring Washer 1 130 602000500815 M8 16 DIN-933- Hexagon Screw 1 8.8 131 123306500144 Mounting bracket FIP 1 132 *123303820024 Flanged FIP side 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 31 of 98
HAND PRIMING PUMP Document number. 1 233 0 006 014 4 (00) 12/12 Page 32 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123200150306 HAND PRIMING PUMP 1 1 *105200100005 Hand priming pump 1 2 *602000500625 M6x25 Hex. screw 2 3 *602100540060 M6 Hex. nut 2 4 *602160100060 B6 Spring washer 2 5 *602150100064 Washer 2 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 33 of 98
FUEL PUMP DRIVE ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 34 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123207110037 FUEL PUMP DRIVE 1 1 123207110036 Injection pumps drive 1 compl. Consist of fig. No. 2-14 2 623207110064 Housing 1 3 123203000124 Shaft 1 4 603200406206 6206 DIN-625 Ball bearing 1 5 603200406011 6011 DIN-625 Ball bearing 1 6 603050200090 90 3 DIN-472 Circlip 1 7 604960103040 B30 52 12 DIN- Oil seal 1 6503 - B1 Fg 8 602352006010 6 10DIN-6888 Key 1 9 623203710204 Gear wheel 1 11 602201500624 6 24DIN-1481 Spring dowel 1 12 602007041030 M10 30DIN-912- Allen screw 5 10.9 13 604931040803 O-ring 1 24 123300330027 Coupling Assembly 1 consisting of Fig No. 25, 27 for MOTOR PAL FIP 27 123303010034 Shaft 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 35 of 98
FUEL FILTER Document number. 1 233 0 006 014 4 (00) 12/12 Page 36 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123207400137 FUEL FILTER 1 1 001200240183 Fuel multi step filter 1 compl., consist of fig. No. 3-11 3 001200240911 Filter cartridge (Felt type) 1 4 001200240912 Filter cartridge (Paper 1 flocks) star type 7 602000100895 M8 95 DIN-931 - Hexagon Screw 2 8,8 8 602000501040 M10 40 DIN-931 - Hexagon Screw 2 8,8 9 602060501415 AM 14 1,5DIN- Screw plug 1 7604 10 104532960001 1 DIN-73368 Over flow valve 1 11 604920101420 A 14 20 DIN-7603- Copper washer 5 Cu 12 604043200008 A 8 DIN-7623 Banjo screw 3 13 123206230014 Bracket for fuel filter 1 14 602150100105 Plain washer 2 15 602160100100 Spring washer 4 16 602100540100 Nut M 8 2 17 602000500820 M8 20 DIN-931 - Hexagon Screw 3 8,8 18 602160100080 Spring washer 3 *Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 37 of 98
FUEL INJECTOR Document number. 1 233 0 006 014 4 (00) 12/12 Page 38 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK E23404643037 FUEL INJECTOR 6 ASSEMBLY 1 E05302000050 F002C7Z121 Injector Complete- 6 2 623406530034 Bracket 6 3 602100540080 M8 DIN-934m - 10 Hexagon nut 12 4 602150100084 A-8-4 DIN-125 - St Washer 12 5 623408550044 Sealing ring 6 6 001707230112 "O" Ring 6 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 39 of 98
HIGH PRESSURE, FUEL INJECTOR PIPE Document number. 1 233 0 006 014 4 (00) 12/12 Page 40 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123309050207 HIGH PRESSURE FUEL 1 INJECTOR PIPE 1 123309050207 High pressure pipe set 1 2 *123409390074 Pipe for injector over flow 2 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 41 of 98
LUB. OIL SUMP ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 42 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK J23301150038 LUB OIL SUMP ASSLY. 1 1 J23201150507 Oil sump consisting of fig 1 no.1a,to 14 1A 123201150505 Oil sump 1 2 602000500820 M8x20 Hex. screw 30 3 602160100080 B8 Spring washer 33 4 123208530126 Segmented Gasket 1 5 123203520134 Drain Plug 2 6 604920101824 Cu. Washer 2 7 123207430055 Lub. oil filler neck 1 9 123203290095 Dipstick 1 10 123401150056 Cap filler with LO name plate 11 602012020825 M8x25 Stud 3 12 602100540080 NutM8 Hex. nut 3 13 604922500051 'O' Ring-dipstick 1 14 *123208520094 Gasket oil filler neck 1 1 *Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 43 of 98
GEAR TYPE LUB. OIL PUMP WITH SUCTION PIPE Document number. 1 233 0 006 014 4 (00) 12/12 Page 44 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK J23207300127 GEAR TYPE LUB. OIL PUMP ASSLY. 1 1 J23207300126 Gear oil pump assly. 1 2 604931302001 O-ring 1 3 602000100850 M 8x50 DIN 931-8.8 Hexagon screw 2 4 602000500835 M 8x35 DIN 933-8.8 Hexagon screw 3 5 602160310080 B 8 DIN 137 Spring washer 3 6 123209011025 Oil pipe 1 8 604043200010 A 10 DIN 7623 Banjo screw 2 10 604920101622 A 16x22 DIN 7603- Copper washer 6 Cu 17 123209000147 Lubricating oil pipe- 1 consisting of fig. no. 17A to 24 17A 123209000085 Lubricating oil pipe 1 18 604931060353 O-ring 1 19 602000500825 M8x25 DIN 933-8.8 Hexagon screw 2 20 123206501555 Fish plate 1 21 602000500820 M8x20 DIN 933-8.8 Hexagon screw 2 23 602000500815 M8x15 DIN 933-8.8 Hexagon screw 1 24 602160100080 B8 DIN 127 Spring washer 5 25 *123309010255 Pipe lub oil supply 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 45 of 98
LUBRICATING OIL FILTER Document number. 1 233 0 006 014 4 (00) 12/12 Page 46 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123307400017 LUBRICATING IOL FILTER ASSLY. 1 1 605411880009 Disposable filler element 2 2 123307400016 Filter head Consists of fig. no. 7,8, 10-15 1 2A 123307400014 Filter head 1 3 604931060243 O-ring 3 4 602000121065 M10 65 DIN-931 10.9 5 602000111011 M10 110 DIN-931-8.8 Hexagon Screw 3 Hexagon Screw 1 6 602160310100 B10 DIN-137 Spring Washer 4 7 604043200010 M16 1.5 Banjo Screw 1 8 604920101824 A/18-24X1.5 Copper washer 2 10 104041110002 Adapter 2 11 606902971202 Relief valve body 1 12 603251000170 Ǿ14mm Steel ball 1 13 606902053121 Spring 1 14 604920103036 Copper Washer 1 15 606904550104 Cap nut 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 47 of 98
PLATE TYPE OIL COOLER Document number. 1 233 0 006 014 4 (00) 12/12 Page 48 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123209400358 PLATE TYPE LUB OIL COOLER ASSEMBLY. 1 1 123209400357 Consisting of fig. no. Oil cooler assly. 1A to 10 & 15 to 22 1A 123209410275 Housing for oil cooler 2 123209400354 Cartridge oil cooler 3 123207881454 Plate for Lub. oil cooler 1 1 1 1 4 123508532224 Gasket for oil cooler 1 5 604931302202 O' ring 2 7 602160100100 Spring Washer 4 8 602007000830 M8 X 30 Allen Screw 23 9 602160100080 M8 Spring Washer 23 10 602000501025 M10X25 Hex. Screw 4 11 602160100100 M10 Spring washer 10 12 602011021070 M10X 70 Stud 6 13 602150100105 M10 Plain Washer 14 14 602100540100 M10 Nut 6 15 *123207520304 Adaptor 1 16 *123203522034 ¾ BSP Hex. Plug 2 17 *604920102833 Copper washer 2 18 *602060501415 M14 x 1.5 Hex. Plug 3 19 *604920101418 CU Washer 3 20 *123206501934 Support bracket 1 21 *123206501944 Support bracket 1 22 *123206501954 Plate for oil cooler 2 23 *123207520294 Adaptor 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 49 of 98
FRESH WATER PUMP ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 50 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123207311137 WATER PUMP ASSLY. 1 1 123207311136 Water pump assly 1 2 602000100845 M8 45 DIN-931-8.8 3 602000110816 M8 160 DIN-931-8.8 Hexagon screw 2 Hexagon screw 2 4 602160100080 B8 DIN-127 Spring Washer 4 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 51 of 98
COOLING WATER PIPE Document number. 1 233 0 006 014 4 (00) 12/12 Page 52 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK COOLING WATER 1 PIPES 3 623409500274 Oval Flange 2 4 604911005015 Gasket 4 5 602000501040 M10 40DIN- Hexagon Screw 2 933-8.8 7 602160310100 B10 Believed Washer 8 8 602011021070 M10 70DIN- Stud Bolt 6 939-5.8 9 602100540100 M10 DIN-934 Hexagon Nut 6 mm-10 10 123209122945 Pipe (Oil cooler to C' 1 case) 12 602000501025 M10 25DIN- Hexagon Screw 8 933-8.8 13 602160100100 B10DIN-127 Spring Washer 8 15 623208610284 Piece of Tube or hose 2 16 604015300320 32-50 Hose Clip 4 17 123209123045 Pipe FWP crankcase 1 18 602150100105 Plain washer 4 19 604911004015 Gasket 2 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 53 of 98
TENSION ROLLER Document number. 1 233 0 006 014 4 (00) 12/12 Page 54 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 623203410087 For 3 groove pulley TENSION ROLLER ASSEMBLY 1 1 623203400174 Ring 1 2 623203400314 Disc 1 3 602000121275 M12 75 DIN-931 - Hexagon screw 1 10.9 4 602160100120 B12DIN-127 Spring Washer 1 5 602360102206 Clamping element 1 6 602160100140 B14DIN-127 Spring Washer 1 7 602000101460 M14 60 DIN-931 - Hexagon screw 1 8.8 8 623203810604 3 groove pulley Pulley 1 9 603200746204 6204-2 RS-C3 DIN- Ball bearing 2 625 11 623203300344 Bush 1 12 623206400094 Lever 1 13 623203410086 Tension roller assly. (3 groove) 1 14 623203300354 Bush 1 Not illustrated * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 55 of 98
AIR INTAKE MANIFOLD Document number. 1 233 0 006 014 4 (00) 12/12 Page 56 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 623409200337 Intake manifold 1 1 623409200334 Intake manifold 2 2 623408530064 Gasket 6 3 602000101060 M10 60 DIN-931-8.8 4 602000101080 M10 80 DIN-931-8.8 Hexagon screw 14 Hexagon screw 4 5 602160100100 B10 DIN-137 Believed washer 16 7 604920102227 A22 27 DIN-7603 Copper washer 4 - Cu 8 112062100001 1/2" BSP Zinc Anode 2 12 604911005015 50 DIN-71511 Gasket 4 13 602000501040 M10 40 DIN-933-8.8 Hexagon screw 16 14 602160310100 B10 DIN-137 Believed washer 42 15 602100540100 M10 DIN-934 m-10 Hexagon nut 16 19 623408510034 Square gasket 4 20 123309500034 Square flange (Blank) 2 24 623409500274 Oval flange 2 25 602060501415 AMU x 1.5 DIN- 7604-5.8 26 604920101418 A14 18 DIN-7603 - Cu Screw plug 2 Copper washer 2 *Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 57 of 98
EXHAUST MANIFOLD Document number. 1 233 0 006 014 4 (00) 12/12 Page 58 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123309300137 EXHAUST MANIFOLD 1 1 123309300156 Exhaust pipe With fig. No. 2 3 3 123203510264 M10 30 DIN-939 Stud 4 4 602007051015 M10 115 DIN-912 Chese head screw 16 5 623403400494 Washer 12 6 123408530364 Gasket 2 7 123309310106 Exhaust elbow 6 8 P23403300204 Sleeve 12 11 123309310116 Exhaust elbow "B" Bank 1 12 602100700100 M10 Cu coated Hex. Nut 18 13 123306520024 Intermediate piece 2 14 602007001040 M10 40 DIN-912 - Cheese head screw 2 10.9 15 602007001040 M10 40 DIN-912 - Cheese head screw 2 10.9 21 123309310084 Exhaust elbow with fig. no. 1 22,24 22 123203510264 M8 20 DIN-939 - Stud 4 8.8 24 602000131012 M10 120 DIN- Hexagon Screw 4 931m - 10.9 26 623208530354 Shaped gasket 1 27 602101921000 M10 DIN-70615-8 - Hexagon Nut 10 A3B 29 123308530014 Shaped gasket 4 *Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 59 of 98
TURBOCHARGER Document number. 1 233 0 006 014 4 (00) 12/12 Page 60 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK TURBOCHARGER 1 1 105292001456 V005969 (Holset) Turbocharger Assembly 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 61 of 98
CASING FOR TURBINE Document number. 1 233 0 006 014 4 (00) 12/12 Page 62 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK TURBOCHARGER GUARD 1 1 123309860215 T/c Guard 1 2 602101020630 M6 30 DIN-939 - Stud 2 8.8 3 623203300164 Bush 2 5 602000500612 M6 16DIN-939-5.8 Hexagon screw 2 6 602100540060 M6DIN-934m- 10 Hexagon nut 2 7 602000500620 M6 20 DIN-933-8.8 Hexagon screw 2 8 602150100064 A6, 4DIN-125-St Washer 4 9 623409740084 Plate 2 10 *602160100060 Spring Washer 4 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 63 of 98
COVER FOR EXHAUST MANIFOLD Document number. 1 233 0 006 014 4 (00) 12/12 Page 64 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123309340027 GUARD FOR EXHAUST 1 MANIFOLD 1 123209340185 Exh. Manifold cover 1 1 123209340195 Exh. Manifold cover 1 3 623406370144 Bracket 4 4 602000500815 M8X15 DIN933-8.8 Hexagon screw 4 5 602160100080 B 8 DIN 127 Spring washer 12 6 602150100064 A 6,4 DIN 125 - St Washer 4 7 602000500625 M6X25 DIN933-8.8 Hexagon screw 4 9 602000500608 M6X8 DIN933-8.8 Hexagon screw 4 10 *623203300234 Bush 8 11 *602160100060 B 6 DIN 127 Spring washer 4 12 *602150100084 A 8,4 DIN 125 - St Washer 4 13 *602000100865 M8X65 DIN933-8.8 Hexagon screw 4 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 65 of 98
RADIATOR MOUNTING Document number. 1 233 0 006 014 4 (00) 12/12 Page 66 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123206372817 RADIATOR MOUNTING BRACKET ASSLY. 1 1 123300521916 Radiator 1 2 001260733735 A.V. Mounting 2 3 602000101040 M8 X 40 Hexagon Bolt 4 4 602100540100 Hexagon Nut 4 5 602150100105 B-10 Plain Washer 8 6 123206372815 Radiator Bracket 1 7 602000100840 M8X1.25X40 8.8/CL Hexagon Screw 2 8 602000501035 M10X1.5X35 8.8CL Hexagon Screw 1 9 602100540100 M10 DIN 934M-10 Hexagon Nut 5 10 602150100105 A10.5 (M10) Plain washer 2 11 602160100080 B-8 Spring Washer 6 12 602160100100 M-10 Spring Washer 1 13 623203300234 Bushing 2 14 602150100084 M8 x 17 x 1.6 Washer 6 15 *602000500815 M8X15, 8.8/CL Hexagon Screw 4 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 67 of 98
FAN DRIVE ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 68 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123207350107 FAN DRIVE ASSLY. 1 1 123207350106 Fan drive, Compl. Consisting of Fig. No. 4 16 4 123207880054 Plate 1 5 123203100074 Bearing shaft 1 6 603200756207 6207 Z-C3 DIN-625 Grooved ball bearing 1 1 7 623209500734 Round flange 1 8 623203300654 Baring Bush fan drive 1 9 602000132013 M20 130 DIN-931 - Hexagon screw 1 10.9 10 602100540200 M20 25 DIN Hexagon nur 1 11 602000500625 M6 25 DIN-933-8.8 Hexagon screw 3 12 123203400064 Washer 1 13 623203400044 Ring 2 14 603050100035 35 1.5 DIN-471 Circlip 2 15 602160100060 B6 DIN-127 Spring washer 3 16 123203810444 Fan pulley 1 21 623203300324 Bush 4 22 602000111018 M10 180 DIN-931-8.8 Hexagon screw 2 24 602100540100 M10 DIN-934 M-10 Hexagon nut 2 25 602160100100 B10 DIN-137 Spring washer 6 26 123204010174 Fan 34 pusher type 1 28 623204110264 Intermediate flange 1 32 602000100835 M8 35 DIN-931-8.8 34 602000500825 M8 25 DIN-933-8.8 Hexagon screw 6 Hexagon screw 8 35 602160100080 B8 DIN-127 Spring washer 14 36 602152160050 50 DIN-443 043 Cap 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 69 of 98
CIRCULATION COOLING RADIATOR COOLED ENGINE Document number. 1 233 0 006 014 4 (00) 12/12 Page 70 of 98
FIG, PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK NO 123308070228 CIRCULATION COOLING 1 RADIATOR COOLED ENGINE 1 605250100010 Thermostat 2 2 623208610284 Hose piece 1 3 604015360380 Hose clip 8 4 *620708610104 Rubber Band 1 5 604015300320 Pipe clip 8 6 602160100080 B8 DIN-127 Spring washer 2 7 602100540080 M8 DIN-934 Hexagon nut 1 8 623208610314 50 Dia X 55 L Hose pipe 4 9. 123309420735 By Pass Pipe 1 10 123309420145 Pipe Between thermostat 1 11 123309420185 Pipe FWP to Radiator 1 12 623208610344 Hose Piece 2 13 604015310701 Hose clip 1 14 604021004003 Pipe clip 2 15 604015300650 Hose clip 4 17 602000500820 M8 20 DIN-933-8.8 18 *602000501040 M10 40 DIN-931-8.8 Hexagon screw 1 Hexagon screw 4 19 *623409520034 Elbow 1 20 *602150100105 Plain washer 8 21 *602011001030 M10 30 Stud 2 22 *602100540100 M10 Hex. nut 6 23 103460211651 AX 65 V- Belt 3 24 *123309420745 Pipe elbow to thermostat 2 25 *623208610304 50 Dia X 70 L Hose pipe 1 26 602000500815 M8 15 DIN-933-8.8 Hexagon screw 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 71 of 98
TURBOCHARGER ATTACHMENT RC Document number. 1 233 0 006 014 4 (00) 12/12 Page 72 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK TURBOCHARGER ATTACHMENT RC 10 123309010235 L.O. Supply Pipe to T/c 1 11 604043913121 Elbow 1 12 604043200010 M15 x 1.5 Hollow screw 1 14 602160100100 B 10 DIN 127 Spring washer 2 15 123309010245 Lubricating oil Drain pipe 1 17 604931060243 "O" Ring 1 20 602160100080 Spring washer 6 21 123408520074 Gasket turbo. drain 1 23 602000501035 M10 35 DIN-912 - Hex. Screw 4 12.9 24 604021012220 Pipe clip 1 25 602100540060 Hex. nut 1 26 602150100064 Washer 1 30 123309210275 Elbow 1 31 123309740214 Fastening plate 1 32 123208612164 Humped Hose 3 33 604015310701 70-90/4 Hose clip 3 34 123309210295 Pipe Turbocharger to 1 After Cooler 35 123309210285 Pipe After Cooler to 1 manifold 36 123307520075 Housing with fig.no.37, 38 1 37 602012021030 M10 30 DIN835-8.8CL 38 123203510264 M8 x 25 DIN939-8.8CL Stud bolt 12 Stud Bolt 2 41 602160310100 B10 DIN-137 Belvaled Washer 22 42 602100540100 M10 DIN-934 M - 10 Hexagon nut 8 43 602150100105 A10, 5 DIN-125 - St Washer 24 44 602000501035 M10 35 DIN-933-8.8 Hexagon screw 4 46 623406003044 Trestle Complete 1 56 123309010225 L.O. Supply Pipe 1 57 123308610014 Hose 1 58 604015310701 Hose Clip 2 59 123306520064 Adaptor for TC 1 60 123408530584 Gasket exhaust for TC 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 73 of 98 1
AIR FILTER ASSEMBLY Document number. 1 233 0 006 014 4 (00) 12/12 Page 74 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123309230207 Air filter 1 1 105413100056 Pre Cleaner 1 2 123206230824 Holder Clamp 2 3 602000501065 Hex. Screw M10 x 40-933-8.8 2 4 105413100053 Air Filter / Cleaner 1 5 604015301650 Hose Clip 170 mm 2 6 123408610034 Hose-Piece 1 7 123309210305 Pipe - Air filter to Turbocharger 9 602000500825 Hex. Screw - M8 x 1.25 x25cl8.8 10 602160100080 Spring Washer B-8 4 11 602100540080 Hex. Nut DIN 934 M-10 8 1 5 13 602000500815 Hex. Screw M8 x 1.25 x15cl8.8 4 13A 602160100100 B10 Spring Washer 1 14 604015300850 Hose Clip 2 15 123308610164 Hose Piece 1 16 106900000014 Air Filter Element - Outer 1 17 106900000015 Air Filter Element - Inner 1 18 606500110013 AV Mounting Pads 4 19 602100540100 M10 DIN 934M-10 Hex. Nut DIN 934 M-1 10 20 602160100100 B10 Spring Washer 8 21 *105761010002 Vacuum Indicator 1 22 *602150100084 M8 x 17 x 1.6 Washer 4 23 *602150100105 Plain washer 10 24 *123306370164 Bracket A/F support 2 25 *123206501794 Plate air pipe holding 1 26 *123209770324 Clamp air pipe holding 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 75 of 98
EXHAUST OUT LET ELBOW Document number. 1 233 0 006 014 4 (00) 12/12 Page 76 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123309310267 FLEX. EXHAUST PIPE 1 1 123309310264 Exhaust elbow 1 4 623208500104 Gasket 1 5 123203510264 M10 Stud 6 6 602101921000 M10 Hexagon nut 6 8 123299330646 125NW x 220 mm Bellow exh. 1 lg. 9 100099500894 Round flange 1 10 604910121250 Gasket 1 11 602000501645 M16 X 2.0 X 45-8.8 Hex Screw 16 CL 12 602100540160 M16 Hexagon nut 16 13 123309770014 Clamp for exh. bend. 2 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 77 of 98
ENGINE FOOT Document number. 1 233 0 006 014 4 (00) 12/12 Page 78 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 623206010307 ENGINE FOOT 1 1 623206010294 Engine foot 3 2 602000501235 M12 35 DIN 933 Hexagon screw 16 3 602160100120 B12 DIN-127 Spring washer 16 5 623206010304 Engine Bearer 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 79 of 98
FLEXIBLE PIPE Document number. 1 233 0 006 014 4 (00) 12/12 Page 80 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123309390017 SET OF FLEX. FUEL PIPE 1 604043200008 M14 x 31lg. Banjo screw 8 Not illustrated 2 604920100814 Cu washer 16 Not illustrated 3 604920101418 M14x18 Cu washer 20 Not illustrated 4 632109390324 580 mm lg Flexible pipe fuel pump, FIP over flow 5 123209390124 840 mm lg Flexible hose assly. filter inlet, filter out let 1 1 Not illustrated 1 Not illustrated 6 604043200004 Banjo bolt 1 Not illustrated 100099390747 FLEXIBLE PIPE 1 7 100099390744 Flexible fuel pipe 2 Not illustrated 8 604043200008 M14 x 31lg. Banjo screw 1 Not illustrated 9 604920101420 Cu washer 2 Not illustrated * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 81 of 98
BATTERY CHARGING ALTERNATOR & SARTER Document number. 1 233 0 006 014 4 (00) 12/12 Page 82 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 123306300408 BATTERY CHARGING 1 ALTERNATOR & STARTER 1 105710100142 Battery charging alternator 1 24V 30AMP 2 132406500024 Lever 1 3 602100540120 M12 DIN-934 Hexagon Nut 1 4 602160100120 B12 DIN-127 Spring Washer 2 5 602150100130 A13 DIN - 125 - St. Plain washer 2 6 602000501025 M10 25 DIN-933- Hexagon screw 1 8.8 7 602160100100 B10 DIN-127 Spring washer 3 8 602000111212 M12 120 DIN-931-8.8 Hexagon screw 1 9 123206300444 Bracket 1 10 123206300454 Bracket 1 11 602000501030 M10 30 DIN-933- Hexagon screw 1 8.8 12 123203300194 Bush 1 13 602100540100 M10 DIN-934 Hexagon nut 1 14 602000101240 M12 40 DIN-931 - Hexagon screw 1 8.8 15 123203810394 V-belt pulley 1 16 602000501045 M10 45 DIN-931 - Hexagon screw 1 8.8 17 602150100105 10.5 DIN-125- St Plain washer 3 18 123209860015 V belt guard 1 19 103460211143 A X 45 V belt 1 20 105720520005 GSL/5A STARTER GSL/5A/24V LUCAS 1 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 83 of 98
TURNING DEVICE Document number. 1 233 0 006 014 4 (00) 12/12 Page 84 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK 623204110177 TURNING GEAR 1 1 600093205105 Rod 1 2 623204110174 Intermediate flange 1 3 602000501245 M 12x45 DIN 933-8.8 Allen screw 6 4 602160100120 B 12 DIN 127 Spring washer 6 * Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 85 of 98
GAUGES AND SWITCHES Document number. 1 233 0 006 014 4 (00) 12/12 Page 86 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK GAUGES & SWITCH 1 1 100099801977 24V Relay box assly. 1 2 100090772316 Cable harness for V engine 3 100007761194 35A Fuse link 1 4 105783010005 Rad. Water level sensor 1 5 100007761195 LOP Sensor 1 6 100007761193 Temp. sensor 1 7 604920101014 Cu. Washer 2 8 102060501015 M10 x 1.5 Screwed plug 2 9 123403550364 Adaptor for pressure 1 sensor 10 604920101218 Copper washer 2 11 623209820024 Angle plate 2 1 *Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 87 of 98
SET OF HOSES, SET OF HOSE CLIPS, SET OF O RING, & SET OF GASKET Document number. 1 233 0 006 014 4 (00) 12/12 Page 88 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK SET OF HOSE 1 1 623208610284 40 DIA.X60L. Hose 3 2 123208612164 Humped hose T/C ELBOW-PIPE 3 123308610014 80D.X70L SILICON Hose 1 4 123308610164 RBR 65 ID,5THK,50L Hose 1 5 623208610084 102DIA.X 55L Hose 1 6 123408610034 Hose piece 1 7 623208610284 40 DIA.X60L Hose 3 8 620708610104 40 DIA. Hose bend 1 9 623208610314 50 DIA.X70 L. Hose 4 10 623208610304 50DIA.X55L Hose 1 11 623208610344 60DIA.X 65L. Hose 2 2 SET OF HOSE CLIP 1 604015300320 32-50/2A Hose clip 6 2 604015310701 70-90/4 Hose clip 2 3 604015300850 80-100/4X Hose clip 6 4 604015301650 170MM Hose clip 2 5 604015301050 100-125/6 Hose clip 2 6 604015300320 32-50/2A Hose clip 8 7 604015300650 60-80/3X Hose clip 4 8 604015360380 40-60(2X)9THK. Hose clip 8 SET OF 0 RING 1 604931300902 VITON 9X4.5MM O Ring 24 2 604931301401 14X3 D/234 O Ring RUBR 12 3 604931301802 VITON- 18MMX5.0MM O Ring 24 4 604931314202 VIT-142X4.5 O Ring 12 5 604931040803 NBR 80X3 O Ring 1 6 604931302001 VITON 20X4 O Ring 1 7 604931041243 NBR 124X3 O Ring 1 8 604931302202 22X4MM O Ring 2 *Not illustrated Document number. 1 233 0 006 014 4 (00) 12/12 Page 89 of 98
SET OF HOSES, SET OF HOSE CLIPS, SET OF O RING, & SET OF GASKET Document number. 1 233 0 006 014 4 (00) 12/12 Page 90 of 98
FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK SET OF 0 RING 9 604931302202 22X4MM O Ring 2 10 604931302001 VITON 20X4 O Ring 1 11 604931041003 NBR 100X3 O Ring 1 12 604922500051 O Ring DIPSTICK 1 13 604931060353 SILICON 35X3 O Ring 1 14 604931060243 SILICON 24X3.5 O Ring 4 SET OF GASKET 1 623208530154 Gasket-gear end plate 1 2 123408550034 Gasket cyl head(128dia) 6 3 623208530094 Gasket-gear end cover 1 4 P23408530114 Gasket-cover cyl. head 6 5 623408520064 Oval gasket 2 6 123208532224 Gasket for oil cooler hsg. 1 7 623408530064 Gasket air intake mani- 6 8 623408510034 Gasket intake manifold 4 9 604911005015 Gasket water manifold 4 10 123208520094 Gasket- oil filler neck 1 11 123208530126 Segmented gasket-v6 sump 12 P23208530124 Sump gasket intermediate 2 13 P23208530104 Sump gasket g/e side 1 14 P23208530114 Sump gasket f/w side 1 15 623208500104 Gasket-t/c outlet 1 16 123308530014 Shaped gasket-ss aisi 4 304 17 123408530364 Shaped gasket 2 18 123408530354 Sect. gasket-elbow to t/c 1 19 123408520024 Gasket-exhaust manifold 6 20 623408510034 Gasket intake manifold 1 21 123408520074 Gasket turbo oil drain 1 22 123408530584 Gasket exhaust for holset t/c 23 623408530094 Gasket - caf/g 1 24 123208530914 Gasket l o drain on hsg 1 25 604910121250 Gasket - Exh. silencer 1 *Not illustrated 1 Document number. 1 233 0 006 014 4 (00) 12/12 Page 91 of 98
NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO 001200240183 1 37 001200240911 3 37 001200240912 4 37 001260733735 2 67 001707230112 21A 27 001707230112 6 39 002200121121 5 9 100007761193 6 87 100007761194 3 87 100007761195 5 87 100090772316 2 87 100099390744 7 81 100099500894 9 77 100099801977 1 87 102060501015 8 87 103460211143 19 83 103460211651 23 71 104041110002 10 47 104532960001 10 37 105032012801 2 21 105033512802 3 21 105039211281 4 21 105200100005 1 33 105292001456 1 61 105413100053 4 75 105413100056 1 75 105710100142 1 83 105720520005 20 83 105761010002 21 75 105783010005 4 87 106900000014 16 75 106900000015 17 75 112062100001 8 57 123201150505 1A 43 123201400034 1A 19 123201400036 1 19 123201450734 10 19 123201450735 10A 19 123203000124 3 35 123203100074 5 69 123203290095 9 43 123203300194 12 83 123203400064 12 69 123203510264 3 59 CODE NO FIG NO PAGE NO 123203510264 22 59 123203510264 38 73 123203510264 5 77 123203520134 5 43 123203522034 16 49 123203530014 9 21 123203710096 2 23 123203810394 15 83 123203810444 16 69 123204010174 26 69 123204306107 39 11 123204306107 11 21 123206230014 13 37 123206230824 2 75 123206300444 9 83 123206300454 10 83 123206372815 6 67 123206501555 20 45 123206501794 25 75 123206501934 20 49 123206501944 21 49 123206501954 22 49 123206700024 5 19 123207110036 1 35 123207311136 1 51 123207350106 1 69 123207430055 7 43 123207520294 23 49 123207520304 15 49 123207800164 1A 13 123207800166 1 13 123207880054 4 69 123207881454 3 49 123208520094 14 43 123208530126 4 43 123208530914 19 17 123208612164 32 73 123209000085 17A 45 123209000147 17 45 123209011025 6 45 123209122945 10 53 123209123045 17 53 123209340185 1 65 123209340195 1 65 Document number. 1 233 0 006 014 4 (00) 12/12 Page 92 of 98
NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO 123209390124 5 81 123209400354 2 49 123209400357 1 49 123209410275 1A 49 123209423207 34 15 123209770324 26 75 123209860015 18 83 123299330646 8 77 123300330027 24 35 123300521916 1 67 123301100246 1 9 123301320024 54 11 123301500012 7B 21 123301500016 7A 21 123301500017 7 21 123301700033 1 23 123301800013 2A 27 123301800015 2 27 123303010034 27 35 123303210016 15 25 123303210017 17 25 123303820024 132 31 123304650015 19 9 123306370164 24 75 123306500144 131 31 123306520024 13 59 123306520064 59 73 123307010064 1 17 123307400014 2A 47 123307400016 2 47 123307520075 36 73 123307880024 31 11 123308530014 29 59 123308610014 57 73 123308610164 15 75 123309010225 56 73 123309010235 10 73 123309010245 15 73 123309010255 25 45 123309050207 1 41 123309210275 30 73 123309210285 35 73 123309210295 34 73 123309210305 7 75 CODE NO FIG NO PAGE NO 123309300156 1 59 123309310084 21 59 123309310106 7 59 123309310116 11 59 123309310264 1 77 123309420145 10 71 123309420185 11 71 123309420735 9 71 123309420745 24 71 123309500034 20 57 123309500234 17 17 123309740214 31 73 123309770014 13 77 123309860215 1 63 123400190077 2B 21 123401150056 10 43 123403300524 9 27 123403450032 25 27 123403450042 24 27 123403550364 9 87 123406100016 4 25 123408520074 21 73 123408530364 6 59 123408530584 60 73 123408550034 36 29 123408610034 6 75 123409390074 2 41 123409420315 9 25 123409420615 35 15 123508532224 4 49 132406500024 2 83 600093205105 1 85 602000100835 32 69 602000100840 7 67 602000100845 20 9 602000100845 8 17 602000100845 2 51 602000100850 53 11 602000100850 3 45 602000100855 32 27 602000100860 4 13 602000100865 13 65 602000100870 5 13 602000100875 121 31 Document number. 1 233 0 006 014 4 (00) 12/12 Page 93 of 98
NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO 602000100885 6 13 602000100885 5 17 602000100895 22 13 602000100895 7 37 602000101040 3 67 602000101060 3 57 602000101080 4 57 602000101240 14 83 602000101260 12 17 602000101460 7 55 602000110813 7 13 602000110816 3 51 602000111011 5 47 602000111013 8 13 602000111018 22 69 602000111212 8 83 602000121065 11 25 602000121065 4 47 602000121275 3 55 602000121690 6 19 602000131012 24 59 602000132013 9 69 602000500608 9 65 602000500612 5 63 602000500620 7 63 602000500625 38 15 602000500625 2 33 602000500625 7 65 602000500625 11 69 602000500630 127 31 602000500815 130 31 602000500815 23 45 602000500815 4 65 602000500815 15 67 602000500815 26 71 602000500815 13 75 602000500820 33 11 602000500820 47 11 602000500820 9 13 602000500820 28 23 602000500820 17 37 602000500820 2 43 602000500820 21 45 602000500820 17 71 CODE NO FIG NO PAGE NO 602000500825 51 11 602000500825 19 45 602000500825 34 69 602000500825 9 75 602000500835 4 45 602000501025 10 49 602000501025 12 53 602000501025 6 83 602000501030 11 83 602000501035 8 67 602000501035 23 73 602000501035 44 73 602000501040 8 37 602000501040 5 53 602000501040 13 57 602000501040 18 71 602000501045 16 83 602000501065 3 75 602000501235 2 79 602000501245 3 85 602000501645 11 77 602000502040 37 11 602001001665 7 17 602001014401 14 19 602001016401 12 19 602007000830 8 49 602007001040 14 59 602007001040 15 59 602007001216 13 17 602007040825 3 23 602007040830 46 11 602007041030 12 35 602007051015 4 59 602011001025 16 17 602011001030 21 71 602011010811 30 11 602011010811 12 13 602011020825 34 11 602011021070 12 49 602011021070 8 53 602012020825 11 43 602012021030 37 73 602032100612 23 9 602032100815 33 13 Document number. 1 233 0 006 014 4 (00) 12/12 Page 94 of 98
NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO 602032100815 18 17 602060501215 17 9 602060501415 9 37 602060501415 18 49 602060501415 25 57 602100540060 40 15 602100540060 128 31 602100540060 3 33 602100540060 6 63 602100540060 25 73 602100540080 25 9 602100540080 13 13 602100540080 3 39 602100540080 12 43 602100540080 7 71 602100540080 11 75 602100540100 14 17 602100540100 6 25 602100540100 16 37 602100540100 14 49 602100540100 9 53 602100540100 15 57 602100540100 4 67 602100540100 9 67 602100540100 24 69 602100540100 22 71 602100540100 42 73 602100540100 19 75 602100540100 13 83 602100540120 3 83 602100540160 12 77 602100540200 10 69 602100700100 12 59 602101020630 2 63 602101921000 27 59 602101921000 6 77 602150100064 5 33 602150100064 8 63 602150100064 6 65 602150100064 26 73 602150100084 4 39 602150100084 12 65 602150100084 14 67 602150100084 22 75 CODE NO FIG NO PAGE NO 602150100105 14 37 602150100105 13 49 602150100105 18 53 602150100105 5 67 602150100105 10 67 602150100105 20 71 602150100105 43 73 602150100105 23 75 602150100105 17 83 602150100130 5 83 602150120210 38 11 602150611851 13 9 602151000084 122 31 602152160050 36 69 602160100060 39 15 602160100060 129 31 602160100060 4 33 602160100060 10 63 602160100060 11 65 602160100060 15 69 602160100080 28 11 602160100080 48 11 602160100080 6 17 602160100080 4 23 602160100080 18 37 602160100080 3 43 602160100080 24 45 602160100080 9 49 602160100080 4 51 602160100080 5 65 602160100080 11 67 602160100080 35 69 602160100080 6 71 602160100080 20 73 602160100080 10 75 602160100100 11 13 602160100100 15 17 602160100100 12 25 602160100100 15 37 602160100100 7 49 602160100100 11 49 602160100100 13 53 602160100100 5 57 602160100100 12 67 Document number. 1 233 0 006 014 4 (00) 12/12 Page 95 of 98
NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO 602160100100 25 69 602160100100 14 73 602160100100 13A 75 602160100100 20 75 602160100100 7 83 602160100120 11 17 602160100120 4 55 602160100120 3 79 602160100120 4 83 602160100120 4 85 602160100140 6 55 602160310080 21 9 602160310080 10 13 602160310080 5 45 602160310100 6 47 602160310100 7 53 602160310100 14 57 602160310100 41 73 602160310160 9 17 602201001024 29 11 602201500408 24 9 602201500420 10 21 602201500614 49 11 602201500614 7 19 602201500614 5 23 602201500624 11 35 602352006010 8 35 602360102206 5 55 602402701130 13 27 602403701220 12 27 603050100022 3 25 603050100035 14 69 603050200050 6 21 603050200090 6 35 603200406011 5 35 603200406206 4 35 603200746204 9 55 603200756207 6 69 603251000170 12 47 604015300320 16 53 604015300320 5 71 604015300650 15 71 604015300850 14 75 604015301650 5 75 CODE NO FIG NO PAGE NO 604015310701 13 71 604015310701 33 73 604015310701 58 73 604015360380 3 71 604021004003 14 71 604021012220 24 73 604021012520 37 15 604043200004 114 31 604043200004 6 81 604043200006 117 31 604043200008 118 31 604043200008 12 37 604043200008 1 81 604043200008 8 81 604043200010 8 45 604043200010 7 47 604043200010 12 73 604043913121 11 73 604910121250 10 77 604911004015 19 53 604911005015 4 53 604911005015 12 57 604920100814 33 27 604920100814 2 81 604920101014 115 31 604920101014 7 87 604920101218 18 9 604920101218 119 31 604920101218 10 87 604920101418 120 31 604920101418 19 49 604920101418 26 57 604920101418 3 81 604920101420 11 37 604920101420 9 81 604920101622 10 45 604920101824 6 43 604920101824 8 47 604920102227 10 25 604920102227 7 57 604920102833 17 49 604920103036 14 47 604922500051 13 43 604931040803 13 35 Document number. 1 233 0 006 014 4 (00) 12/12 Page 96 of 98
NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO 604931041003 31 13 604931041243 29 13 604931060243 3 47 604931060243 17 73 604931060353 18 45 604931300902 37 29 604931301001 23 27 604931301401 35 11 604931301802 39 29 604931302001 36 15 604931302001 2 45 604931302202 5 49 604931314202 55 11 604960103040 7 35 604960650901 2 13 604960651332 3 17 605020305001 5 21 605250100010 1 71 605411880009 1 47 606500110013 18 75 606902053121 13 47 606902971202 11 47 606904550104 15 47 620513270014 3 9 620609760014 16 9 620708610104 4 71 623203000154 42A 11 623203000155 42 11 623203100014 8 9 623203100024 9 9 623203100034 10 9 623203300164 3 63 623203300234 10 65 623203300234 13 67 623203300324 21 69 623203300344 11 55 623203300354 14 55 623203300654 8 69 623203400044 13 69 623203400064 8 19 623203400074 26 9 623203400084 22 9 623203400174 1 55 623203400314 2 55 CODE NO FIG NO PAGE NO 623203410086 13 55 623203580024 5 25 623203710014 3 19 623203710044 2 19 623203710114 9 19 623203710204 9 35 623203710214 22 23 623203710294 23 23 623203750024 11 19 623203810344 13 19 623203810604 8 55 623204110174 2 85 623204110264 28 69 623204320064 40 11 623204320074 41 11 623206010294 1 79 623206010304 5 79 623206400094 12 55 623206710024 50 11 623206730014 27 23 623206730024 52 11 623207110064 2 35 623207870207 30 13 623207870214 27 13 623208500104 4 77 623208530094 3 13 623208530094 4 17 623208530154 32 11 623208530354 26 59 623208610284 15 53 623208610284 2 71 623208610304 25 71 623208610314 8 71 623208610344 12 71 623209390184 116 31 623209420584 4 19 623209500734 7 69 623209760034 32 13 623209820024 11 87 623209820034 21 13 623403250014 16 25 623403300124 7 9 623403300124 43 29 623403300134 6 9 Document number. 1 233 0 006 014 4 (00) 12/12 Page 97 of 98