SERVICE PARTS MANUAL RTEV CRUISER P/P RTEV HUNTER P/P Ruff & Tuff Electric Vehicles, Inc.
Ruff & Tuff Electric Vehicles Inc, reserves the right to modify any equipment, technical specifications, colors, materials, services offered and rendered, and the like so as to adapt them to local conditions without previous announcement and without giving reasons, or to cancel any of the above items without substituting them with others. It shall be acceptable to stop manufacturing a certain model without previous announcement. In the event of such modifications, please ask your local Ruff & Tuff dealer for information. We shall not be held liable for any printing errors. By Ruff & Tuff Electric Vehicles, Inc. USA. All rights reserved.
Front Cowl and Instrument Rear Cowl Assembly Sun Top and Strut (I) Sun Top and Strut (II) Page 7 Page 8 Page 9 Page 0 Sun Top and Strut (III) Charger Instrument Panel Seat System I Page Page Page 3 Page 3
Seat System II Seat System III Rear Wheel House Panel Frame (I) Page 5 Page 6 Page 7 Page 8 Frame (II) Steering System Steering Shaft System Front Independent Suspension I Page 9 Page 0 Page Page
Front Independent Suspension II Front Independent Suspension III Front Independent Suspension IV Electric System Assembly Page 3 Page Page 5 Page 6 Battery Frame Motor Controller Battery and Converter Page 7 Page 8 Page 9 Page 30 5
Brake Panel System I Brake System II Rear Hub and Brake System Accelerator Page 3 Page 3 Page 33 Page 3, 35 Front Tire Rear Shock Assembly Rear Drive Axle Rear Leaf Spring Page 36 Page 37 Page 38, 39 Page 0 6
Front Cowl and Instrument Part No. Part Name Qty HEL-530000 Front Cowl IN009856 Front RT Badge 3 Instrument Panel HEL-530000 Assembly GB68-90 Rivet 5 6 3 7
Rear Cowl Assembly Part No. Part Name Qty GB68-90 Rivet 3 7 HEL-0000007 Seat Hinge Plate 3 GB85-85 Screw ST. 7 HEL-560000 Access Panel 5 HEL-560000 Bagwell Liner 6 HEL-00000 Ratchet Fastener 0 7 HEL-000000 Rear Bumper 8 GB88-85 Screw M6 0 9 0 GB95-85 Washer (6) HEL-560000 Rear Cowl 8
Sun Top and Strut (I) HEL-57000 Handle Jacket HEL-570000 Sun Top 3 HEL-570000 Rear Strut GB889-86 Lock NUT M8 5 GB97.-85 Washer 8 8 6 GB5783-86 Bolt M8 5 7 HEG-680000 Left Seat Back Support 8 HEG-6800500 Right Seat Back Support HEL-0000300 Rear View Mirror Assy. 9 HEL-000030 Rear View Mirror 0 HEL-000030 Bracket of Mirror GB88-85 Screw M 0 3 GB88-85 Screw M6 0 3 GB97.-85 Washer 6 GB889-86 NUT M6 8 5 Stainless Screw M6 60 GB88-85 6 GB96-85 Stainless Washer 6 8 7 HEL-3000 Nylon Bush 8 HEL-570000 Rubber Washer 9 HEL-570000 Front Strut 0 09B6 Windshield pc. clear HEL-5700003 Rubber Bushing GB96-85 Stainless Washer 6 3 GB88-85 Stainless Screw M6 5 9
Sun Top and Strut (II) HEL6-57000 Sun Top GB88-85 Stainless Screw M6 55 8 3 GB96-85 Stainless Washer 6 HEL-570000 Rubber Washer 8 5 GB889-86 Lock Nut M8 6 6 GB95-85 Washer 8 7 GB578-86 Bolt M8 60 6 8 HEL6-570000 Right Rear Strut 9 GB889-86 Lock Nut M6 0 GB88-86 Screw M6 35 6 HEL6-57000 Handle 3 HEL6-5700003 Left Rear Strut 3 HEL-000003 Intensify Bush 8 GB578-86 Bolt M8 0 5 HEL6-570000 Front Strut 6 HEL6-57000 Top Frame 0
Sun Top and Strut (III) HEL6-570005 Sun Top GB88-85 Stainless Screw M6 55 0 3 GB96-85 Stainless Washer 6 6 HEL-570000 Rubber Washer 0 5 GB889-86 Lock Nut M8 6 6 GB95-85 Washer 8 7 GB578-86 Bolt M8 60 8 HEL6-570000 Right Rear Strut 9 GB889-86 Lock Nut M6 6 0 GB88-86 Screw M6 35 6 HEL6-57000 Handle 3 HEL6-5700003 Left Rear Strut 3 HEL-000003 Intensify Bush 0 GB578-86 Bolt M8 0 5 HEL6-570000 Front Strut 6 HEL6-570003 Top Frame
Charger HEL-3730 Charging Cable DC 0 Power Supply Cable 3 8V 8A SMT S Charger HEL-3730300 Charging Socket 8V OB CB On-Board Charger Bracket
Instrument Panel GB85-85 Screw ST3.5 3 HEL-3730700 Forward / Reverse Switch 3 HEL-373050 Buzzer Switch HEL-376030 State of Charge Meter 5 HEL-376070 Cigarette Lighter 6 HEL-376050 Headlight Switch 7 HEL-3700 Instrument Panel Plate 8 HEL-3730800 Double Speed Switch 9 HEL-53000 Cup Holder 0 HEL-53000 Storage Box Door HEL-53000 Storage Box Lock HEL-5300 Clamping Card 3
Seat (I) HEL-6800000 Seat Backrest Assembly 3 HEL-7000 HEL-70006 Vinyl Seat Bottom Cover Tee Nut HEL-70000 Buckle 5 HEL-70000(3) Left Arm Rest 8 6 GB5783-86 Bolt M8 5 8 7 HEL-70005 Foam 8 HEL-7000 Plywood Base 9 HEL-70003 Seat Hinge 0 HEL-70000() Right Arm Rest GB95-85 Washer 0 GB5783-86 Bolt M0 5
Seat System (II) HEL6-700000 Seat Bottom Assy. HEG6-68000 Rubber k Absorber 6 3 GB578-86 Bolt M6 50 8 GB95-85 Washer 6 8 5 HEG6-680030 Backrest Bracket 6 GB95-85 Washer8 8 7 GB578-86 Bolt M8 5 8 8 HEL-6800000 Seat Back Assy. 9 GB958-86 Bolt M0 35 0 GB93-87 Spring Washer0 GB95-85 Washer0 6 HEG6-68000 Right Backrest Bracket 3 HEG6-68000 Left Backrest Bracket GB958-86 Bolt M0 5 5 GB578-86 Bolt M8 65 6 GB95-85 Washer 8 0 7 GB93-87 Spring Washer8 8 GB889-86 Lock NUT M8 6 9 GB578-86 Bolt M0 0 0 GB889-86 Lock Nut M0 HEG6-70000() Right Rear Bracket HEG6-70000(3) Left Rear Bracket 3 HEG6-70000 Foot Plate HEG6-700300 Safety Handrail 5 GB578-86 Bolt M8 60 5
Seat System (III) HEL-6800000 Seat Back Assembly HEL-70000 Seat Bottom 3 HEL-70000 Buckle HEL-70000(3) HEL-70000() Armrest / 5 GB95-85 Washer 8 0 6 GB93-87 Spring Washer 8 8 7 GB578-86 Bolt M8 5 8 8 GB88-85 Screw M8 0 9 GB80-88 Crown Nut M0 0 HEL-680000 Safety Belt Plate GB68-86 Nut M8 HEL6-69000 Seat Back Bracket 3 HEL6-69000 Backrest Handrail GB578-86 Bolt M8 50 5 GB95-85 Washer 6 6 GB93-87 Spring Washer 6 7 GB578-86 Bolt M6 50 8 HEL6-0000030 Seat Support 9 GB578-86 Bolt M0 50 5 0 GB95-85 Washer0 8 GB889-86 Lock Nut M8 HEL6-690000 Seat Pan 3 HEL6-6900003 Ashtray GB889-86 Lock Nut M0 5 Gb96-85 Washer 0 6 HEL6-690000 Ventilated lid 6
Rear Wheel House Panel GB670-86 NUT M6 GB93-87 Spring Washer 6 3 GB95-85 Washer 6 8 5 HEL-3000 HEL-3000 Rear Wheel House Panel GB578-86 Bolt M6 0 6 HELA-80000 Frame / 7
Frame (I) No. Part No. Part Name Qty HEL-0000006 Floor Carpet HELA-80000 Front Floor Pan 3 HELA-80000 Frame HELA-000 Center Floor Pan 5 GB68-90 Rivet 5 6 6 GB88-85 Stainless Screw M6 30 7 GB97.-85 Stainless Washer 5 8 8 GB88-85 Stainless Screw M5 30 9 GB68-86 Lock Nut M5 0 HEL-0000009 Bushing GB97.-85 Washer 6 8 GB68-86 Lock Nut M6 3 HEL-000000 Side Trim (/) 8
Frame (II) No. Part No. Part Name Qty 3 5 6 7 8 9 0 3 HEL-0000006 Floor Carpet HELA-80000 Front Floor Pan HEL6A-80000 Frame HELA-000 Center Floor Pan GB68-90 Rivet 5 6 GB88-85 Stainless Screw M6 30 GB97.-85 Stainless Washer 5 GB88-85 Stainless Screw M5 30 GB68-86 Lock Nut M5 HEL-0000009 Bushing GB97.-85 Washer 6 GB889-86 Lock Nut M6 HEL6-000000 Side Trim 8 8 (/) 9
Steering System GB70-85 Screw M5 0 6 HEL-30030 Steering Wheel LID 3 HEL-3000 Horn Button HEL-30000 Gasket 5 HEL-30000 Steering Wheel 6 HEL-30007 Linker 7 HEL-30006 Brush Socket 8 HEL-300050 Steering Column 9 HEL-30000 Lower Column Cover 0 HEL-300003 Upper Column Cover GB85-85 Screw ST. HELA-300 Steering Wheel Cover 3 GB5783-86 Bolt M0 0 GB93-87 Spring Washer 0 5 GB95-85 Washer 0 0
Steering Shaft System GB889-86 Lock Nut M6 GB93-87 Spring Washer 6 3 HEL-30000 Bush HEL-300005 Main Shaft 5 HEL-300006 Retaining Ring 6 HEL-300007 Bearing 7 HEL-30030 End Yoke 8 GB578-86 Bolt M8 5 9 HEL-30030 Cross Spider 0 HEL-300303 Spline Yoke HEL-30030 Boot Seal HEL-300305 Tube Yoke 3 HEL-300300 Steering universal Joint HEL-3000 Steering Gear Input Shaft 5 HEL-3000 Steering Gear Housing 6 HEL-30003 Inner Tie Rod End 7 HEL-3000 Tie Rod 8 HEL-30005 Boot Seal 9 HEL-3000 Tie Rod End 0 HEL-30006 Steering Rack HEL-30000 Steering Gear GB959-88 Slot Nut M.5 3 GB9-86 Cotter Pin 8 HEL-30008 Right Spindle 5 HEL-30007 Left Spindle
Front Independent Suspension I GB88-85 Screw M6 0 3 HEL-000008 Flasher Base 3 HEL-00000 Cowl Bracket HELA-80000 Frame 5 GB670-86 Nut M 8 6 GB95-85 Washer 6 7 GB889-86 Nut M6 8 GB95-85 Washer 9 HELA-90005 Strut 0 HELA-9000 Upper Arm Base GB578-86 Hex Bolt M6 60 GB97.-86 Washer 0 3 GB889-86 Nut M0 HELA-905000 Shock Absorber 5 GB578-86 Bolt M6 0 6 HEL-000000 Front Shield 7 GB95-85 Washer 6
Front Independent Suspension II GB889-86 Lock Nut M GB97.-86 Washer 3 HELA- Upper Arm Base 9000 GB578-86 Bolt M8 5 5 GB93-87 Spring Washer 8 6 GB95-85 Washer 8 7 HELA- Steering Gear Clamp 30300 8 HELA- Steering Gear Clamp I 303003 9 HELA- Second Frame 90030 0 HELA- Lower Arm Base 9000 GB578-86 Bolt M 80 GB889-86 Lock Nut m 6 3 GB97.-86 Washer 6 HEL-800 Plate 5 GB578-86 Bolt m 90 6 6 HELA- Frame 80000 3
Front Independent Suspension III HELA- Upper Arm Base 9000 GB578-86 Bolt M 65 3 HELA- Rubber Bushing 9000 8 HELA- Bushing 9000 5 GB97.-86 Washer 6 GB889-86 Lock Nut M 7 HELA- Upper Arm 90050 8 HELA- Rubber Bushing 90003 9 HELA- Bushing 9000 0 GB578-86 Bolt M 80 GB97.-86 Washer GB889-86 Lock Nut M 3 HELA- Strut 90060
Front Independent Suspension IV HELA-9000 Lower Arm Base GB/T578-86 Bolt M 65 3 HELA-9000 Rubber Bushing 8 HELA-9000 Bushing 5 GB/T97.-86 Washer 6 GB/T889-86 Lock Nut M 7 HELA-90050 Upper Arm 8 GB/T578-86 Bolt M0 60 9 GB/T97.-86 Washer 0 0 GB/T889-86 Lock Nut M0 HELA-9000 Lower Arm GB/T578-86 Bolt M 80 3 HELA-9000 Bushing HELA-90003 Rubber Bushing 5 GB/T97.-86 Washer 6 GB/T889-86 Lock Nut M 7 HELA-90060 Strut 5
Electric System Assembly HEL-375500 Left Headlight Assy. HEL-375500 Right Headlight Assy. 3 HEL-376060 Flasher HEL-37600 Horn 5 HEL-3730800 Double Speed Switch 6 HEL-37700 Instrument Panel 7 HEL-30000 Ignition Switch 8 HEL-3000 Turn Switch 9 HEL-375030 Accelerator Box Assy. 0 HEL-3730600 Micro Switch HEL-378000 Controller Assy. HEL-37000 Battery 3 HEL-3760350 Converter HEL-37600 Safety Device 5 HEL-37000 Motor 6 HEL-376000 Left Tail Light Assy. 7 HEL-37600 Reverse Buzzer 8 HEL-376000 Right Tail Light Assy. 6
Battery Frame HEL-000000 Seat Frame GB95-85 Washer 6 3 GB93-87 Spring Washer 6 GB578-86 Bolt M6 5 6 5 GB95-85 Washer 8 8 6 GB93-87 Spring Washer 8 8 7 GB670-86 Nut M8 8 GB5783-86 Bolt M8 5 6 9 GB670-86 Nut M6 6 0 HEL-8006 Limited Plate HEL-8000 Battery Frame GB95-85 Washer 0 3 GB93-87 Spring Washer 0 GB578-86 Bolt M0 35 7
Motor HEL-37000 Motor (kw) HEL-3700 Armature HEL-37006 Field Core 3 HEL-3700 Field Coil Kit GB578-86 Coppery Bolt M8 0 5 GB95-85 Coppery Washer 8 6 HEL-37007 Motor Housing 7 HEL-37005 End Cover 8 GB578-86 Bolt M8 00 9 GB95-85 Washer 8 0 GB93-87 Spring Washer 8 HEL-37008 Radiator Cover HEL-3700 Bearing 3 HEL-3700 Brush Holder GB578-86 Coppery Bolt M 5 GB95-85 Coppery Washer 8
Controller Part No. Part Name Qty HEG-375000 Controller Assy. HEL-37600 Diode HEL-376030 Resistor HEL-376030 Main Solenoid HEL-3760330/0 Solenoid / GB88-85 Screw M8 5 GB97.-85 Washer 8 GB-86 Nut M5 6 GB93-87 Spring Washer 5 6 GB95-85 Washer 5 6 GB5783-86 Bolt M6 0 GB93-87 Spring Washer 6 GB95-85 Washer 6 HEL-37700 Solenoid Bracket HEG-37500 Controller (650AMP) HEL-37500 Heat Sink 9
Battery and Converter GB68-86 Lock Nut M0 HEL-37000 Battery Retainer 3 HEL-37000 Battery 6 HEL-37000 Hold Bolt 5 HEL-8000 Battery Frame 6 GB5783-85 Bolt M6 6 7 GB93-87 Spring Washer 6 8 HEL-377060 Controller Cover 9 GB88-85 Screw M8 6 0 GB93-87 Spring Washer 8 6 GB95-85 Washer 8 HEG-378000 Controller Assy. 3 HEL-37500 Mount Bracket A 3 GB-86 Nut M8 5 GB7583-86 Bolt M8 5 6 GB93-87 Spring Washer 6 7 GB-86 Nut M6 8 HEL-37500 Mount Bracket B 9 HEL-37600 Safety Device 0 HEG-3760350 Converter GB88-85 Bolt M6 5 30
Brake Panel System I HEL-350007 Pivot Pin HEL-350006 Torsion Spring 3 HEL-3500 Park Pedal HEL-3500 Brake Pedal 5 GB95-85 Washer 8 6 GB9-86 Cotter Pin 6 7 HEL-35000 Brake Pad 8 35000 Park Pad 9 GB68-90 Rivet 5 9 0 GB68-86 Lock Nut M0 HEL-50000 Flange Bushing HEL-3500003 Torsion Spring 3 HEL-350000 Bolt 3
Brake System II HEL-350000 Brake Pedal Assy. GB88-86 Pivot Pin 8 6 3 GB95-85 Washer 8 GB9-86 Cotter Pin.5 0 5 HEL-350050 Strut Assy. 6 HEL-350050 Block and Tackle Assy. 7 HEL-350030 Brake Cable 8 GB-670-00 Nut M0 9 HEL-35000 Washer 0 HEL-350008 Compression Spring HEL-35000 Compensator Stop Tube HEL-350000 Yoke 3 HEL-35005 Linkage Rod HEL-3500005 Nut 5 HEL-35005 Block and Tackle Bracket 6 HEL-35005 Block and Tackle 3
Rear Hub and Brake System GB9-86 Cotter Pin 5 30 HEL-3300005 Slotted Nut 3 HEL-35000 Lug Nut M.5 8 HEL-35000 Lug Bolt 8 5 HEL-350000 Brake Drum Brake Assy. 6 HEL-35000 Cap and Spring 7 HEL-35000 Adjusting Screw Spring 8 HEL-35000 Brake Shoe Kit 9 HEL-350009 Adjuster 0 HEL-35000 Return Spring GB5783-86 Bolt M8 0 HEL-350000 Bottom Plate 3 HEL-350003 Hold-down Pin HEL-350030 Brake Cable 5 GB68-86 Lock Nut M8 8 8 33
Accelerator HEL-0000 Copper Bushing HEL-00006 Rubber Tube 3 GB8-89 Screw M6 HEL-00005 Kick-off Cam 5 GB9-86 Cotter Pin.5 6 GB95-85 Washer 8 3 7 HEL-00060 Kick-off Cam Pivot 8 HEL-0000 Nylon Bushing 9 HEL-00050 Kick off link 0 HEL-000 Hold-down Pin HEL-0000 Accelerator Panel Assy. HEL-0003 Panel Pad 3 GB0-86 Rivet 5 6 GB88-86 Pivot Pin 8 5 GB95-85 Washer 8 6 HEL-00007 Clevis Yoke (Adjustable) 7 GB-86 Nut M8 8 HEL-00008 Spring Retainer 9 GB089-9 Compression Spring 0 HEL-000 Accelerator Rod 3
Accelerator HEL- 00009 Accelerator Rod Bushing GB85-85 Screw ST6.3 6 3 5 6 7 HEL- Accelerator Pedal 000 Bracket HEL- 37503 Accelerator Box HEL- Micro Switch 37500 GB85-85 Screw ST3.5 0 HEL- 37500 Inductive Throttle Sensor 8 GB95-85 Washer 6 9 GB670-86 Nut M6 30 3 3 33 HEL- Inductive Plunger 375050 GB73-85 Screw M 8 HEL- Accelerator box cover 37503 GB89-85 Screw M3 8 35
Front Tire HEL-300300 Tire HEL-3003 Lug Nut 6 3 HEL-3000 Tire Valve HEL-30000 Wheel Rim 5 HEL-30000 Rim Center Cap 6 HEL-330000 Spindle cap 7 GB9-86 Cotter Pin 5 30 8 HEL-30005 Slot Nut 9 GB97-9 Bearing 3005 0 HEL-3000 Front wheel hub assy. HEL-30006 Dust seal 36
Rear Shock Assembly Rear Shock Assembly GB68-86 Lock Nut M0 HEL-9000 Washer 8 3 HEL-9000 Shock Absorber washer 8 HEL-90000 Shock absorber 37
Rear Drive Axle HEL-3300000 Rear Drive Axle HEL-330000 Half-shaft Bearing HEL-330000 Left Half-shaft 3 HEL-330000 Left Tube GB578-86 Bolt M8 0 8 5 HEL-3300003 Cap 3 6 7 HEL-330000 HEL-3300005 Final Drive Bearing Axle Housing 8 GB93-87 Spring Washer 8 3 9 GB578-86 Bolt M8 6 0 0 GB5783-86 Bolt M8 30 5 HEL-3300006 Primary Shaft 3 HEL-37000 HEL-3300007 Motor Second Shaft GB578-86 Bolt M0 30 5 HEL-330000 Right Tube 6 HEL-3300008 Bracket 38
Rear Drive Axle No 7 8 9 0 3 5 6 Part No GB670-86 Part Name NUT M0 Right Haft-shaft Oil Pan Diff Bearing Diff Housing Haft-shaft Gear Pinion Pinion Shaft Gear NUT M0 Qty HEL- 3300009 HEL- 33000 HEL- 330030 HEL- 330030 HEL- 3300303 HEL- 330030 HEL- 3300305 HEL- 3300306 GB670-86 7 GB5783-86 Bolt M0 30 8 HEL- Left Bearing Cap 3300307 9 HEL- Right Bearing Cap 3300308 30 GB93-87 Spring Washer 0 3 GB578-86 Bolt M0 50 HEL- Differential Assy. 3 3300300 39
Rear Leaf Spring No. Part No. Part Name Qty HEL-900006 Bolt I HEL-90000 Shocker washer 6 3 GB95-85 Washer 0 5 GB889-86 Lock Nut M0 3 5 HEL-9000A Spring clamp 6 GB670-86 Nut M0 7 HEL-90005A Center bolt 8 HELA-900 Main spring 9 GB670-86 Nut M8 0 HEG-90000 U-bolt HELA-9003 Third spring HELA-900 Second spring 3 HEL-900008 Bolt II HEL-90000 Connector plate 5 HEL-900003 Spring bushing 6 Rear Leaf Spring 0