Product information PI 62 Disk-type tool turret with integrated tool direct drive series 0.5.437.2xx 0.5.437.6xx 2013-08-29
Table of Contents Disk-Type Tool Turret with Tool direct drive Description... 4 Technical Data... 6 Admissible Loads... 8 Dimensions... 10 Precision... 18 Fluid Rotary Feed-Through... 18 Performance Data for the Tool Coupling... 20 Dimensions... 21 Type Key... 22 Ordering Details... 23 You can request projection instruction PA 62. Note: The information contained in this Product Information is in conformity with knowledge at the point of printing. We reserve the right to perform modifications within the framework of continuous further development. PI_62_en_2013-08-29.fm PI 62 3
Description Disk-Type Tool Turret witht Tool direct drive Description These turrets are suitable for use on high-capacity turning machines for forward as well as equipollent reverse machining. They are equipped with all of the features and functions of modern high-performance and high-capacity tool turrets. Their robust design and short switching times mean they are also very well suited for heavy-duty use in series manufacture and very suitable for highest productivity for milling and drilling Features Two-motor Technology One inetegrated indexing drive and the tool drive share one motor Direct drive, high cutting speeds up to 12.000 rpm and highest milling power Highest degree of stability due to high locking forces hydraulic locking with special triple generating Hirth-type gear Not affected by collisions due to: Low kinetic energy of the indexing drive Fastening snap-ring groove for the tool disk Directly controllable with machine controller Cooling lubricant pressure up to 50 bar (Standard) Options: Central rotary feed-through for example for fluid-actuated tools highpressure cooling lubricant device,... 4 PI 62
Description 3 1 2 4 5 6 7 1 Turret housing 2 Tool disk 3 Motor for tool drive 4 Connection cooling lubricant 5 Connection hydraulic turret lock and unlock 6 Motor for indexing drive 7 Connection elektric 8 Connection air sealing turret 9 Connection air sealing driven tool 10 Connection cooling motor 11 Connection hydraulic engaged and disengaged 1) 11 10 9 8 1) 1) Only for 0.5.437.2xx PI 62 5
Technical data indexing drive Technical data indexing drive Series Disk-type tool turret 0.5.437.2xx Size 16 20 Number of switching positions 8 12 16 8 12 16 Admissible tangential load (turret locked) 1) Admissible mass moment of inertia of tools 1)2) with tool disk and holder knm 1,8 3,6 kgm 2 3,2 6,3 Admissible out of balance (load moment) due to tooling Nm 32 63 Admissible rpm min -1 see chart page 7 Admissible drive torque Nm 10 10 Gear ratio swivel drive i 54 72 Switching times 3)4) Rotate tool disk: 5) incl. acceleration and braking per partial step 30 s 0,12 0,2 without acceleration and braking per additional partial s 0,06 0,08 Turret unlock/lock -hydraulic s 0,12 0,13 Tool drive engage/disengage -hydraulic s 0,08 0,08 Adm. switching frequency 3) (median switching angle m =90 ) 20 16 Operating pressure Hydraulic ± 10% bar 50 50 Cooling lubricant standard bar 5-50 (filtering < 50µm) 6) High-pressure cooling lubricant device bar 150 (filtering < 25µm) 6) Fluid absorption volume Turret unlock/lock cm 3 30 45 Mass Turret (incl. drive motor) 6) kg 125 160 Tool disk and tooling (adm) kg 80 160 Adm. ambient temperature C 10... 40 1) Higher values on request 2) Switching times on request 3) Conditions: - Fluid supply sufficiently large - Turret up to operating temperature - Without controller-related non-productive time - Switching times are dependent on mass moment of rotor - Further details see motor chart. 4) The swivel times are determined with an average load. Further details on request. calculation speed 4500 rpm 5) At design standard housing 6) Ensure compliance with the required filter fineness for the tools used. For example spindle heads with internal cooling lubricant supply. 6 PI 62
Recommended motors for indexing drive Recommended motors for indexing drive protection class IP 67 shaft-side J Zul. driving swiveling times for 30 -step without acceleration and braking s kgm2 min -1 Size of turret 16 20 SAUTER control unit EK 600 0,0003 4000 0,07 0,09 SAUTER with rotary encoder activation 1) 0,0003 4500 0,06 0,08 Siemens 1FK7043 HD 1) 0,0001 6000 0,05 0,06 Siemens 1FK7042 1) 0,0003 4500 0,06 0,08 Fanuc 2/5000 / 2/5000 1) 0,0003 4500 0,06 0,08 Delta with control unit 0,0003 4000 0,07 0,09 Mitsubishi HF 75 0,00015 4500 0,06 0,08 1) controlled via machine controll system PI 62 7
Admissible Loads Admissible Loads Note The diagrams refer to static loads. In case of impact load (interrupted cutting), significantly lower values must be reckoned with. +F y -F z r +F z +F x -F y force + F y tangential loading Size 20 Size 16 8 PI 62
Admissible Loads a -F z r +F z +F x force +F x shunt loading leading edge is the basis for dimension a force + F x longitudinal loading +F x size 16 size 20 +F z ; -F z size 20 size 16 a r PI 62 9
Dimension block shape Dimension block shape (NH Standard 1) N H Dargestellt Block-Gehäuse NH 125 NH B L 1 J X E D C O P Q V W W W W L 2 10 PI 62
Dimension block shape series Disk-Type turret 0.5.437.2xx block shape (NH standard 1) 16 20 NH 100 125 B 200 238 C 266 250 D 122 125 E 28 35 H 38 41 J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 403 SAUTER drive with rotary encoder activation L 1 on request 431 Delta-Motor with control unit L 1 on request 487 1) Hint! plus motor length! Siemens 1 FK7 43/42 L 2 365 351 1) Fanuc 2 / 2 L 2 350 336 1) Mitsubishi HF 75 L 2 on request 351 size N 278 293 O 240 295 P 132 185 Ø Q 252 270 V 73 65 W 34 40 X 28 35 PI 62 11
Dimension block shape Dimension block shape N H Dargestellt Block-Gehäuse NH 140 NH B C D O P Q L 1 J X E V W W W W L 2 12 PI 62
Dimension block shape series Disk-Type turret 0.5.437.2xx block shape 16 20 NH 115 140 B 215 265 C 244 300 D 100 110 E 28 35 H 38 41 J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 403 SAUTER drive with rotary encoder activation L 1 on request 431 Delta-Motor with control unit L 1 on request 487 size Siemens 1 FK7 43/42 L 2 365 351 Fanuc 2 / 2 L 2 350 336 Mitsubishi HF 75 L 2 on request 351 N 278 293 O 220 270 P 132 175 Ø Q 252 270 V 60 65 W 34 40 X 28 35 PI 62 13
Dimension L-shape Dimension L-shape (NH standard 1) N H Dargestellt L-Gehäuse NH 125 J X D E C O P NH B Q T L 1 V W W W W L 2 14 PI 62
Dimension L-shape series Disk-Type turret 0.5.437.2xx L shape (NH standard 1) 16 20 NH 100 125 B 200 236 C 266 250 D 122 125 E 28 35 H 38 41 J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 418 SAUTER drive with rotary encoder activation L 1 on request 446 Delta-Motor with control unit L 1 on request 502 Siemens 1 FK7 43/42 L 2 365 366 Fanuc 2 / 2 L 2 350 351 size N on request 350 O 295 P 240 185 Ø Q 132 270 T 252 100 V 73 124 W 95 40 X 34 35 PI 62 15
Dimension L-shape Dimension L-shape (NH standard 2) N H Dargestellt L-Gehäuse NH 140 J X C D E O P NH B Q T L 1 V W W W W L 2 16 PI 62
Dimension L-shape series Disk-Type turret 0.5.437.2xx L shape (NH standard 2) 16 20 NH 115 140 B 215 265 C 244 300 D 100 110 E 28 35 H 38 41 J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 418 SAUTER drive with rotary encoder activation L 1 on request 446 Delta-Motor with control unit L 1 on request 502 Siemens 1 FK7 43/42 L 2 365 366 Fanuc 2 / 2 L 2 350 351 Mitsubishi HF 75 L 2 on request 366 size N 278 350 O 220 270 P 132 175 Ø Q 252 270 T 73 100 V 95 124 W 34 40 X 28 35 PI 62 17
Precision / Fluid-Drehdurchführung Precision / Fluid-Drehdurchführung Repeating accuracy (Multiple move to a switching position from the same direction) ± 1,6 x ---------------------- Xmm 100 mm m Indexing precision (Multiple move to a switching position from different direction) ± 4 x ---------------------- Xmm 100 mm m Fluid Rotary Feed-Through All turrets are deliverable with central fluid rotary feed-through: uncontrolled version fluid supply in all switching positions e.g.for gripper actuation, also for sealing air controlled version fluid supply in one switching defined positions e.g.for KSS, for automatic tool changes, and similar actions Up to five of supply lines are routed through the centre of the turret. Operating pressure P adm = 150 bar (standard). 18 PI 62
Admissible duty cycle (DC) Admissible duty cycle (DC) Tool drive Performance Diagram P adm 10% DC* ) P nom 100% DC* ) Power rpm n nom n adm M adm 10% DC* ) M nom 100% DC* ) power rpm n nom n adm *) specifications for mode apply to 2 min for performance. PI 62 19
Performance Data for the Tool Coupling Performance Data for the Tool Coupling Size 16 20 Series 0.5.437.216 0.5.437.616 0.5.437.220 0.5.437.220 200V 1) 0.5.437.620 200V 1) Performance data Drive rating 2) Torque 3) rpm 1)4) P nom / P adm kw 7,5/ 10,5 7,5/ 10,5 10,4 / 18 7,6 / 12 4,7 / 5,3 M nom / M adm Nm 16,5 / 30 16,5 / 30 33 / 56 18 / 37 18 / 41 n nom / n adm min -1 5000 / 12000 5000 / 6000 3000 / 10000 4000 / 10000 2500 / 10000 Gear ratio i=n 1 / n 2 1,0 1,0 1,0 1,0 1,0 1) V DClv (direct current link voltage), without specification V DClv = 600V 2) The values are reference values for short-term operation. Higher rpm generate more heat and noise. 3) Torque limitation at motor converter required! The torque values apply to smooth-machining (such as thread drilling). In the case of machining with severe shock loads (e.g. face milling and similar operations) it is necessary to reduce the motor drive torque by 50% or more 4) Higher rpm on request 20 PI 62
Dimensions Dimensions A selectable working position 12 d 9 3 H SW Series Disk-type tool turret 0.5.437.2xx Size 16 20 Coupling profil DIN 5480 1) 1) Further on request 16x0,8 20x0,8 distance A 87 100 Tool holder receptacle system cylinder shaft DIN 10889 (DIN 69880) H 38 41 d 1) 30 40 SW - standard 310 340 Series Size Disk-type tool turret 0.5.437.6xx 16 20 interface BTM 55-short distance A 87 H 38 on request d 45 SW standard 340 PI 62 21
Type key Type key 0. 5. 4 37. 2 2 0 Series 0.5.437 Disk-type tool turret with tool direct drive coupling process with spindle positioning Type of design 2 Tools with switchable coupling 6 Tools with unswitchable coupling Size 16 20 22 PI 62
Ordering Details Ordering Details ++49 (0) 7123-926-190 Company: Street: ++49 (0) 7123-926-0 Postcode, City: info@sauter-feinmechanik.com Sauter Feinmechanik GmbH Postfach 1551 D-72545 Metzingen Germany Name: Phone: Fax: e-mail: SAUTER-Disk-type tool turret 0.5.437.2xx /.6xx Ordering details Possible configurations Your selection Basis turett Housing shape L / Block (NH 1/2) Size 16 / 20 Number of switching positions 8 / 12 / 16 Motor for indexing drive SAUTER / Siemens / Fanuc /... Installation position Radial tool drivel Working position 3 / 9 / 12 Tool disc SW Special requirements: PI 62 23